Philips GC6440 User manual

ServiceManual
Philips Consumer Lifestyle
Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
Limited Autonomy System Iron
GC6440
08/04
PRODUCT INFORMATION
Iron
- Coated soleplate
- Steam rate max. 100 g/min
- Steam tip
- Steam trigger
- Iron pilot light
- Vertical steam
- Overheat safety stop (Thermal fuse)
Stand
- Inox boiler pressure max. 4.0 bar
- Boiler volume max. 800 ml
- Steam ready in 6 minutes
- Hose cord storage compartment
- Hose cord length 1.7 m
- Power cord length 1.9 m
- Power on light
- Overheat safety stop (Thermal fuse)
- Iron pad
- Safety storage
- Variable steam control
EMF & Service Information
- This product meets the requirements regarding
interference suppression on radio & TV.
- After the product has been repaired, it should function
properly & has to meet the safety requirements as
officially laid down at this moment.
TECHNICAL INFORMATION
Voltage : 230 V
Frequency : 50 - 60 Hz
Power - Iron : 800 W
- Boiler : 1370 W
Dimension : 260 mm x 385 mm x 375 mm
Weight : 3.9 kg
Water advice
If the tap water in your area is very hard, it is advisable to mix
the tap water with an equal amount of demineralised water.
Iron pad
A heat resistant iron pad is provided for resting the iron
during operation.
Safety storage
For safe storage, the iron can be locked to the stand tray via a
slider knob at the rear.
Variable steam control
There are 3 steam settings controlled mechanically via a steam
knob: Low, Medium, High.

GC6440
2-6
GROMMET
INLAY
BACKPLATE
MICROSWITCH
LAMP ASSY
Remove Screw A
Pull the GROMMET outwards.
Note:
Follow direction of arrow 1in Picture below.
This will disassemble INLAY-GROMMET-BACKPLATE
together.
Note:
Disassemble BACKPLATE by pressing in the direction of
arrow 2in Picture below.
Remove Screw B
Disassemble Microswitch holder
Disassemble MICROSWITCH
1
2
1
2
DISASSEMBLY ADVICE - IRON
THERMOSTAT DIAL
IRON HOUSING
IRON SUB-HOUSING
SOLEPLATE COVER
SOLEPLATE ASSY
Remove Screws C1 – C6
Remove Screws D1, D2
Disassemble IRON HOUSING
Remove Screws E1 – E4
Disassemble IRON SUB-HOUSING
Remove Screws F1 – F3
Disassemble SOLEPLATE COVER

GC6440
3-6
PARTS LIST - IRON & ELECTRICAL DIAGRAM
STAND IRON
L
Boiler
Heating
Element
Pressure
switch
Thermal fuse
T (229°C)
Power
switch
Iron
Heating
Element
T (160°C)
Thermostat
Thermostat
T (250°C)
Iron
steam
Micro
switch
Solenoid
valve
L
N
N
E
Thermal fuse
T (229°C)
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
4239 022 60540
4239 022 60140
4239 022 60550
4239 022 60160
4239 022 60560
4239 022 60570
4239 022 60190
4239 022 60200
4239 022 60210
4239 022 60580
4239 022 60230
4239 022 60590
4239 022 60600
4239 022 60260
4239 022 60270
4239 022 60610
4239 022 60290
4239 022 60620
4239 022 60310
4239 022 60320
4239 022 60330
4239 022 60440
Backplate
Iron cord clamp
Inlay deco
Light ring
Inlay
Grommet
Microswitch
Switch holder
Trigger spring
Trigger
Lamp assy
Iron housing
Thermostat dial
Dial sounder
Compression spring
Iron sub-housing
Thermostat bush
Soleplate cover
Braided rubber hose
Hose clip
Ryton ring
Soleplate mounted assy

GC6440
4-6
EXPLODED VIEW - IRON
12
11
8
5
3
4
16
14
15
6
1
18
7
11
19
17
21
20
22
9
13
10
B
C3
E1
E2
F1
E3 E4
D2
A
D1
C4
C5
C2
C1
F2
F3
C6

GC6440
5-6
SAFETY CAP ASSY
STAND HOUSING BASE
STAND HOUSING SIDE
HOSE-CORD STORAGE
COMPARTMENT
POWER CORD
HOSE-CORD ASSY
CONNECTION BOX
BOILER ASSY
ELECTROVALVE
IRON TRAY
FRONT LOCK BASE
REAR LOCK BASE
ROCKER SWITCH
STEAM CONROL KNOB
FLOW REGULATOR
STAND HOUSING TOP
Remove SAFETY CAP ASSY
Note:
Empty water in boiler
Tu r n Stand assy upside down
Remove Screws G1 – G7
Disassemble STAND HOUSING BASE
Disassemble STAND HOUSING SIDE
Remove Screws H1 – H3
Disassemble HOSE-CORD STORAGE
COMPARTMENT
Remove Screws J1 – J3
Disassemble Cord clamp
Disassemble POWER CORD
Disassemble HOSE-CORD ASSY
Disassemble CONNECTION BOX
Disassemble BOILER ASSY
DISASSEMBLY ADVICE & PARTS LIST - STAND
Remove Screws K1 – K6
Disassemble IRON TRAY
Remove Screws L1, L2
Disassemble FRONT LOCK BASE
Remove Screws M1, M2
Disassemble REAR LOCK BASE
Remove Screws N1, N2
Disassemble ROCKER SWITCH BRACKET
Disassemble ROCKER SWITCH
Disassemble STEAM CONTROL KNOB
Remove Screws P1 – P3
Disassemble FLOW REGULATOR BRACKET
Disassemble FLOW REGULATOR
Pos Service code Description
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
4239 022 60630
4239 022 60640
4239 022 60650
4239 022 60660
4239 022 60670
4239 022 61020
4239 022 61030
4239 022 61040
4239 022 61050
4239 022 60710
4239 022 60720
4239 022 61060
4239 022 60970
4239 022 61070
4239 022 60990
4239 022 60730
4239 022 60740
4239 022 60750
4239 022 61080
4239 022 61090
4239 022 61100
4239 022 61110
4239 022 61120
4239 022 61130
4239 022 60770
4239 022 60780
4239 022 60790
4239 022 61140
Stand housing base
Rubber foot
Hose-cord storage compartment
Stand housing side
Hose-cord clamp
Stand housing top
Iron tray
Front lock base
Silicon for tray
Connection box
Safety cap assy
Slider knob
Rear lock base
Slider
Lock spring
Safety valve rubber
Rocker switch bracket
Rocker switch
Light cover (Red)
Light cover (Green)
Steam control knob
Flow regulator
Flow regulator bracket
Boiler assy
Power cord
Hose-cord assy
Electrovalve
Iron pad

GC6440
6-6
EXPLODED VIEW - STAND
G1
G2 G3
G5
G4
G6
G7
M2
M1
P1
P2
N1
J3
J2
J1
H1
H3
H2
N2
K1 K2
K3
K4 K5
K6
P3
L1
L2
31
30
42
48
52
32
54
55
51
50
41
45
43
44
47
39
34
46
49
53
56
36
37
35
33
38
57
40