Philips HI 510 User manual

Steam Iron
HI 510
HI 520
HI 530
HI 540
Philips Domestic Appliances and Personal Care
PRODUCT INFORMATION
Features HI 510 HI 520 HI 530 HI 540
pilot light x x x x
integrated cord winder x x x x
spray x x x x
variable steam x x x x
turbo steam - x x x
shot of steam x x x x
vertical steam x x x x
self-clean x x x x
ball swivel - - x x
lenght cord set 2.5 m x x x x
anti-drip function x x x x
automatic shut-off - - - x
anodised soleplate x x x x
Voltage / frequency : 100, 120 - 127, 220 - 240 V
50 - 60 Hz
Power consumption : 110 - 110 V, 1200 Watts at 100 V
120 - 127 V, 1450 Watts at 120 V
220 - 240 V, 1600 Watts at 230 V
Sole plate temperature :215±25°C
Steam output : Variable steam output max. 20 gr/min when :
- slide is set to position 6
- temperature dial is set to position MAX.
Turbo steam output :
Always to be used in combination with the
variable steam slide, increases the steam output
with max 10 gr/min to a total of 30 gr/min.
Shot Of Steam : 60 gr/min
This product meets the requirements regarding interference
suppression on radio and TV.
Turbo steam function :
The steam output of the variable steam function depends upon the
position of the slide knob.
When set to postition 6 the steam output is 20 gr/min.
This might be not sufficient. In that case the turbo button has to be
pushed down for max 10 sec. Due to this operation the steam
output will increase to 30 gr/min.
Vertical steam :
When the iron is kept in vertical position, the s.o.s button can be
used to iron hanging fabrics as curtains.
Self-clean function :
When the self-clean button is pushed down, a sudden flow of water
is released from the tank into the heated sole plate.
This thermal shock will cause scale particles come loose from the
steam chamber. These particles are then flushed out through the
steam vents by the water.
Anti-drip :
Water is only released through the tank valve into the steam
chamber if the sole plate temperature is high enough to evaporate all
water. If the temperature is not hot enough the tank valve is closed
by means of the bi-metal disc.
Auto shut-off :
A relay in the electronic module interrupts the power to the heating
element when the iron has been motionless in :
- for 30 seconds in horizontal position.
- for 8 minutes in vertical position
The red “ Auto off ” pilot light starts blinking. For the 220-240
Volts version only, a sound signal is heard too.
When the iron is moved again, it’s automatically switches on again.
N.B. When the iron is plugged in in horizontal position, it will not be
switched off during the first 2 minutes to ensure that it heats
up properly.
Real-off function
The movement of the thermostat’s bi-metal is limited in downward
direction thus will prevent the thermostat contacts from closing at
room temperature at MIN setting.
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands ©Copyright reserved Subject to modification
4822 729 21818
97/05
PCS 88 672

DIAL 1
RATTLE SPRING 2
CORD SET 3
BACK PLATE 4
SWIVEL 5
remove SCREW C 1x
remove BACK PLATE 4
remove SCREWS
cord clamping
INLAY 6
OPERATION KNOBS 7
DOOR 8
DOOR HOLDER/
DEAIR. BUSH 9
SPRAY UNIT 10
PILOT LIGHT 11
PCB 12
remove SCREW C
remove BACK PLATE 4
remove INLAY 6
SLIDE UNIT 13
NEEDLE 14
remove SCREW C 1x
remove BACK PLATE 4
remove INLAY 6
remove SCREW A 2x
HANDLE 15
SPRAY PUMP 16
S.O.S.PUMP 17
TANK 18
SELF CLEAN
BUTTONS 19
SEALINGS 22
remove SCREW C 1x
remove BACK PLATE 4
remove INLAY 6
remove SCREW A 2x
remove DIAL 1
remove SCREWS
cord clamping 2x
remove SCREW B 3x
remove SCREW A1 2x
remove HANDLE 15
THERMOSTAT 20
THERMOSTAT PIN 21
SEALINGS 22
COVER 23
TYPE PLATE 24
SOLE PLATE 25
ANTI-DRIP VALVE 26
remove SCREW C 1x
remove BACK PLATE 4
remove INLAY 6
remove SCREW A 2x
remove DIAL 1
remove SCREWS
cord clamping
cord set
pilot light / pcb
remove SCREW B 3x
remove SCREW A1 2x
remove HANDLE 15
remove SCREW F 3x
Replacement Thermostat see fig.1-4
DISASSEMBLY ADVICE
PCS 88 673

PARTS LIST
Pos Description Consisting of Service Code
1
2
3
dial 101,102,103
rattle spring
cord set EURO
cord set UK
cord set flat pin plug
4822 310 11019
4822 310 11021
4822 321 11329
4822 321 11331
4822 535 10482
4
5
cord set China plug
back plate HI 510/520
back plate HI 530/540
swivel HI 510/520
ball swivel HI 530/540
4822 321 11332
4822 426 10464
4822 426 10465
4822 325 80505
4822 310 11022
6
7
8
9
inlay HI 510 - HI530 104,105
inlay HI 540 104,105
set operation buttons 105,106,107
door
door holder / deairing bush 108,109
4822 310 11023
4822 310 11024
4822 310 11025
4822 443 10719
4822 310 11026
10
11
12
13
spray unit
pilot light 100 - 240 V
pcb 100 - 127 V
pcb 220 - 240 V
set components slide unit 110,111,112,105
4822 479 20202
4822 134 10094
4822 214 12294
4822 214 12332
4822 310 11027
14
15
16
17
18
set components needle 113,114,115,116
handle unprinted
set components spray pump 10,117,118,119,121
set components s.o.s.pump 117,118,121,122,123
set comp.water tank 108,109,124,125,126,127
4822 310 11028
4822 498 10659
4822 310 11029
4822 310 11031
4822 310 11032
19
20
21
22
23
set comp. self clean button 125,126
thermostat
thermostat pin
set sealings 127,128,129,130
cover
4822 310 11033
4822 282 10315
4822 535 93322
4822 310 11034
4822 442 00989
24
25
26
type plate unprinted
sole plate + thermostat 220-240 V 130,131
sole plate + thermostat 120-127 V 130,131
sole plate + thermostat 100-110 V 130,131
set comp. anti-drip valve 127,131
4822 454 13229
4822 259 10269
4822 259 10271
4822 259 10272
4822 310 11035
27 cord clip 4822 401 11193
THERMOSTAT
RESISTOR
LAMP
FUSE
N
L
E
HEATING
UNIT
INPUT
HEATING
UNIT
FUSE
N
E
BLACK
LBROWN
ELECTRONIC
MODULE
INPUT
BLUE
RED
THERMOSTAT
HI 510, HI 520, HI 530 HI 540

IMPORTANT + ADJUSTMENT AND CONTROLS
ADJUSTMENT AND CONTROLS
Thermostat :
Thermostat 20, fitted to the soleplate 25 has already been adjusted by the supplier and secured by glue.
To avoid malfunction of the iron, NEVER readjust the thermostat.
Adjustment thermostat 20, supplied as a spare part.
N.B. Before starting to adjust the thermostat, make sure that a gap exists between the lower tip of the ceramic insulating pin and the real-off
bracket. See fig. 1.
Connect the connecting strips to an Ohm-meter.
Set the thermostat stopper to the position as indicated in fig. 2.
Turn the adjusting screw ( R ) clockwise or anti-clockwise until the Ohm-meter indicates “ 0 “.
( The contacts are closed )
Then turn the adjusting screw clockwise until the Ohm-meter indicates ∞and the contacts have only just been opened. You hear a “ click ”.
While loosely turning the thermostat stopper, check if the thermostat switches in the position as indicated in fig. 2.
After the thermostat has been adjusted, adjust the real-off bracket.
Set the thermostat stopper in the position shown in fig. 3.
The thermostat contacts are closed. ( Ohm-meter indicates “ 0 ” )
Turn the set-screw S clockwise until the contacts have only just been opened.
The Ohm-meter indicates ∞.
Secure the adjusting screws with a glue.
After adjusting the thermostat, always check the temperature of the soleplate, with the dial set to MAX. position ( 215 ±25 °C )
For location of testing point, see fig. 4.
The temperature must be measured, after the iron has been connected to the mains for at least 15 min.
The max. temperature shall not be higher than 240 °C.
IMPORTANT
Due to the high wattage of the iron, only the specified cordsets must be used.
NOTES :
1) For standardisation reasons :
Dial : With english / spanish text only.
Rattle spring : 5 pieces will be supplied when ordered.
Inlay : For the HI 510/520 and HI 530 the inlay of the HI 530 will be supplied.
The inlay of the HI 530 fits perfect onto the HI 510, which doesn’t have a turbo button.
By doing this, the turbo steam feature will be automatically added to the HI 510 steam feature.
Operation buttons : Only available in colour white.
Water tank : Only available in colour green.
Type plate : No info about the type number and voltage have been stamped into the typeplate.
When replacing the type plate, engrave at least type number and voltage into the type plate with a
sharp object.
2) Parts, with numbers from 100 and higher, cannot be ordered separately.
3) After the product has been repaired, it should function properly and has to meet the safety requirements and legal regulations as
laid down and officially established at this moment.
PCS 88 675