Philips Intellicare GC8030 User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Boiler Steam Iron Intellicare
GC8030
04/10
PRODUCT INFORMATION
Features
Iron
- Careeza soleplate
- Steam output: 90 g/min
- Shot Of Steam (SOS): 100 g/min
- Hose cord length: 1.7 m
Stand
- Pressure: 3.5 bar
- Boiler capacity: 400 ml
- Detachable water tank capacity: 800 ml
- Water level sensor to ensure constant steam output
- Steam ready in 2.5 min
- Power cord length: 2.0 m
- Calc clean function
- Integrated cord & hose storage
Safety Information
- This product meets the requirements regarding
interference suppression on radio and TV.
- After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down as this moment.
TECHNICAL INFORMATION
Voltage : 230 V
Frequency : 50 Hz
Power consumption
Iron : 800 W
Boiler : 1400 W
Dimension (F-box) : 40 cm (L) x 40 cm (W) x 21 cm (H)
Weight (with package) : 6.4 kg
Water advice
If the tap water in your area is very hard, it is advisable to mix
the tap water with an equal amount of demineralised water.
Careeza soleplate
High scratch resistant & superior gliding on various types of
fabric.
Shot Of Steam (SOS)
SOS generates a high steam rate of 100 g/min to remove
persistent wrinkles on the garment.
Detachable water tank
The detachable water tank can be refilled at any moment,
hence offering non-stop ironing.
Water level sensor
The intelligent water level sensor delivers a constant high
steam output.

GC8030
THERMOSTAT DIAL 1
RATTLE SPRING 15
BACKPLATE 2
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
INLAY (SOS) 3
SOS KNOB 4
TRIGGER 14
IRON LAMP ASSY 5
MICRO SWITCH 6
DISASSEMBLY ADVICE - IRON
REPAIR INSTRUCTIONS
- For disassembly, you will need a Torx screwdriver: 362 TR T20 x 100
OPTIONAL (accessories)
- No specific issues
HANDLE PRINTED 7
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
Disassemble BACKPLATE 2
Disassemble INLAY (SOS) 3
SOS KNOB 4
IRON LAMP ASSY 5
MICRO SWITCH 6
Remove Screws B (3 x)
HOSE-CORD ASSY 8
SWIVEL 9
STEAM DEVIATOR 10
THERMOSTAT BUSH 11
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
Disassemble BACKPLATE 2
Disassemble INLAY (SOS) 3
SOS KNOB 4
IRON LAMP ASSY 5
MICRO SWITCH 6
Remove Screws B (3 x)
Disassemble HANDLE PRINTED 7
IRON COVER SPRAYED 12
SOLEPLATE ASSY 13
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
Disassemble BACKPLATE 2
Disassemble INLAY (SOS) 3
SOS KNOB 4
IRON LAMP ASSY 5
MICRO SWITCH 6
Remove Screws B (3 x)
Disassemble HANDLE PRINTED 7
Disassemble HOSE-CORD ASSY 8
SWIVEL 9
STEAM DEVIATOR 10
THERMOSTAT
BUSH 11
Remove Screws C (3 x)
STAND IRON
Electro-
valve
Pressure
Lamp
F
N
Boiler
Elec-
tronics
Boiler
Switch
Thermal
Fuse
Pump
P
N
L
S
N
L
E
M
Level
Sensor
S
Pump
Safety
Thermostat Water
Level
Lamp
Boiler
Heating
Element
Reed
Switch Pressostat
Boiler
Safety
Thermostat
Ther-
mostat
Heating
Element
2-6

GC8030
PARTS LIST & EXPLODED VIEW - IRON
3
4
7
10
12
13
6
5
1
14
15
11
2
B1
9
8
B2
A
B3
C1 C2
C3
3-6
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4239 021 21950
4239 026 15690
4239 026 15680
4239 026 16940
4239 021 19630
4239 017 09170
4239 021 21940
4239 000 09140
4239 026 15580
4239 021 19620
4239 015 98410
4239 021 21930
4239 021 19510
4239 026 17060
4239 014 54060
Thermostat dial (Fre/Dut)
Backplate
Inlay (SOS)
SOS knob
Iron lamp assy
Microswitch
Handle printed
Hose-cord assy + microswitch
Swivel
Steam deviator assy
Thermostat bush
Iron cover sprayed
Soleplate assy 230V
Trigger
Rattle spring
= changed

GC8030
STAND
TRAY ASSY 31
STAND TOP PRINTED 32
PUMP ASSY 41
ELECTRONIC MODULE
(STAND) 46
BOILER MOUNTED ASSY 50
STAND BOTTOM 52
Disassemble
TRAY RUBBER CAP 30
at positions H1, H2, H3
H1
H2
H3
Remove Screw H (3 x)
Disassemble TRAY ASSY 31
Remove Screw J (5 x)
Disassemble STAND TOP
PRINTED 32
REED SWITCH ASSY 47
Remove Screw K
Disassemble REED SWITCH
ASSY 47
* For full details on disassembly, please refer to service CD-ROM.
REPAIR INSTRUCTIONS – STAND
- For disassembly, you will need a Torx screwdriver 362TR T20 x 100
- To avoid damage to the sealing and components of the boiler, NEVER clean the boiler with vinegar, descaling agent or other
chemicals.
- When replacing PUMP ASSY 41 or ELECTROVALVE ASSY 43, be reminded to apply loctite at the joint for good sealing.
- When replacing REED SWITCH ASSY 47, be reminded to orientate such that the red wire is facing the water tank.
WATER LEVEL SENSOR 42 ELECTROVALVE ASSY 43
Bottom View
DETACHABLE TANK ASSY
SEALING RING 61
Remove Screw L (2 x)
Disassemble Tank washer
Disassemble SEALING RING 61
SPRING (TANK) 62
Remove Screw M (7 x)
Disassemble SPRING (TANK) 62
DISASSEMBLY ADVICE - STAND & DETACHABLE TANK ASSY
4-6

GC8030
PARTS LIST
Note: Boiler mounted assy (Pos 50) does not include items 34, 42, 43, 44 and 51
50
Boiler mounted assy
53
51 (3x)
43
44
42
34
STAND
Pos Service code Description
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
4239 015 55370
4239 021 22110
4239 021 22170
4239 021 23470
4239 010 08920
4239 015 55640
4239 017 08810
4239 021 22050
4239 000 09150
4239 015 55500
4239 015 55630
4239 021 22030
4239 021 22090
4239 021 22610
4239 017 09150
4239 026 17030
Tray rubber cap
Tray Assy
Stand Top Printed
Calc clean cap
Rinse plug
Rinse coupling
Light switch
Pilot lamp assy
Cordset EU
Red rubber hose
Rubber support for pump
Pump assembly
Water level sensor
Electrovalve assy
Teflon ring
Cord storage Hook
Pos Service code Description
46
47
48
49
50
51
52
53
54
4239 021 22070
4239 021 22060
4239 010 09120
4239 015 55510
4239 021 22040
4239 015 55280
4239 026 17020
4239 021 22720
4239 015 55790
Electronic module (Stand)
Reed switch assy
Inox clamp
Black insulated hose
Boiler mounted assy
Rubber Spacer
Stand Bottom
Rinse kit assy
One way valve
DETACHABLE WATER TANK
Pos Service code Description
60
61
62
4239 021 22020
4239 015 55390
4239 014 54070
Detachable tank assy
Sealing ring
Spring (Tank)
5-6
= changed

GC8030
EXPLODED VIEW - STAND & DETACHABLE WATER STAND
45
A
4
9
3
8
4
8
5
4
5237 40 4139
62
31
30
32
46
35
33
47
50
61
60
36
H (3x)
J (5x)
L (2x)
K
M (7x)
A
6-6