Philips FC9160 User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Vacuum cleaner
FC9160
/A
06/06
PRODUCT INFORMATION
- This product meets the requirements regarding
interference suppression on radio and TV.
- After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down at this moment.
TECHNICAL INFORMATION
- Colour : Slate Grey
- Power consumption : 2000 W
(IEC) 230V
- Maximum Air displacement : 47 l/s
- Vacuum : 340 mbar / 34.0 kPa
- Type number dustbag : FC8021
- Duststorage capacity : 4 L
- Cord length : 9 m
- Fiter system : Double layered
compatible s-bag™
: 3 layer permanent motor
protection filter
: Ultra Clean Air HEPA13
exhaust filter
- Dimensions of cleaner : 472 x 324 x 276 mm
- Dimensions of packaging : 593 x 393 x 296 mm
- Net weight : 6.3 kg
ACCESSORIES
- Nozzle : Tri-Active all purpose nozzle
- Tubes : Metal lacquered 3-piece telescopic tube
- Accessories : Brush, crevice nozzle and small nozzle
- Accessory storage : Active accessory storage bridge in
handgrip
- Coupling : Button coupling
OPTIONAL (accessories)
- FC 8021 : S-bag Classic
- FC 8022 : S-bag Clinic
- FC 8023 : S-bag Anti-Odour
- FC 8024 : S-bag Long Performance
- FC 8030 : Super Clean Air filter, High-Flow
AFS exhaust filter
- FC 8031 : Super Clean Air HEPA filter,
HEPA12 exhaust filter

FC9160 /A
DISASSEMBLY- AND RE-ASSEMBLY ADVISE
- Open the appliance, first remove the filter cover (item 22)
and then remove the 2 screws (A) of the button assy
(item 10).
- The button assy can be removed by lifting up the back of
the assy and then pull the assy out of the appliance.
- When the dustcover and the handle have been removed, the
electronics, DBFI valve assy, CW-lever and the switch lever
can be removed.
- The dustchamber and the backpanel can be removed from
the appliance by removing 15 screws (Band C).
- You will require a screwdriver with a 14.5 cm long shrank
for this. Screwdriver 4322 009 08490 for T15 can be used.
- When the cordwinder has been taken out, the final screw
(D) for releasing the lower front from the appliance can be
removed.
- When the repair is finished, check whether all functions of
the appliance work properly.
- To disassemble the cordwinder, use TORX screwdriver no.
T10, which is one of a set consisting of T20; T15; T10; T9;
T8; T7 and T6 (code number 4822 395 505145).
REPAIR INSTRUCTION
- Cotton dustbags, are used in countries in which paper
dustbags are not available.
- If the reel half spring unit is replaced, shaft Gmust be
lubricated with silicone grease. Do not apply any silicone
grease to or spill any grease on terminals (37) or conductors
(36).
- The cord winder spring must be tensioned to the maximum
level and then be rewound approx. 1.5 turn.
- Item 14, air valve, opens to cool the motor if the air
displacement is too low or if the airflow is blocked.
- If the function of the electronic control unit is not required,
the Triac must be short-circuited in the manner shown in
the circuit diagram.
- When the vacuum cleaner is used to suck up fine dust the
pores of the dustbag may become clogged, causing the
passage of air through the dustbag to become obstructed.
As a result, the dustbag-full indicator will indicate that the
dustbag needs to be replaced, eventhough the dustbag is not
full at all.
ELECTRICAL DIAGRAM
Triac
Ti
c
Short-circuit
ort-circu
t
S
Short-circuit
MOTOR
POWER
MODULE
Blue
Brown
CORD WINDER
Black
Black/White
M
2-7

FC9160 /A
PARTS LIST
3-7
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
4322 005 19970
4322 005 17600
4322 000 67810
4322 003 24790
4322 003 24780
4322 000 37300
4322 003 23820
4322 003 24650
4322 009 09560
4322 009 09600
4322 003 24810
4322 003 27910
4322 006 22750
4322 005 20580
4341 003 02390
4322 003 24620
4322 003 24720
4322 003 24600
4322 003 27850
4322 005 17010
4322 003 24690
4322 003 20030
4322 004 92990
4322 001 73460
4322 000 38790
Dustcover / Pr / Slate Grey
Dustcover lock assy
DB detector spring
DB detector / LB / Cool grey
CCC (DB holder)
Triple inletfilter
Inlet grille
Dustchamber / Black
Handle performer / Slate Grey
Button panel assy / Pr / Slate Grey
Cord winder lever
Control wheel / Select Grey
PCB assy 220-240 V 50/60 Hz
DBFI/Valve assy / Sp.v.
Switch lever
Back panel / Black
Cord outlet / Black
Lower / LB / Back
Lower front / Slate grey
Caster assy / Select grey
Filter cover lock / Select grey
Filter cover / Slate grey
Filter HEPA 13
Exhaust sealing
Silencer 4 wall backpanel
Pos Service code Description
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
42a
43
44
45
46
47
48
49
50
51
52
4322 003 25460
4322 000 38670
4322 000 38770
4322 003 23880
4322 001 73400
4322 006 97940
4322 000 38820
4322 001 73520
4322 003 23870
4322 009 09440
4322 009 09450
4322 009 09460
4322 006 07410
4322 006 07390
4322 003 18850
4322 005 12760
4322 005 20290
4322 004 23360
4322 007 16000
4322 004 23340
4322 001 99120
4322 007 45550
4322 004 22570
4322 003 18870
4322 005 12530
4322 004 22560
4322 004 23260
4322 003 26030
S-Class H-sealing
Silencer 1 wall
Silencer 2 bottom
Motorhousing top inside
Bufferring front ANS-Atlas
Motor Domel 1761 220 - 240 V
Silencer 3 compas
Motor buffer back green
Motor housing bottom ANS
Reel half spring unit (L = 9 m)
Reel half contact unit
Contact ring plate
U.K. / H.K. L = 9.3 m
Euro 4.8 mm pins L = 9.3 m
C. Bend B1
LC Swivel assy
C. Bend B1 / Hose / Swivel assy /
Silver Steel
Hose assy / Silver Steel
Leaf spring assy
3-Piece telescopic tube assy
Coupling bush
Coupling spring
Plumeau assy
Crevicle nozzle
Accessory bridge assy
Small nozzle
Tri-active nozzle
Motor bracket

FC9160 /A
EXPLODED VIEW
5
8
6
7
1
2
3
4
9
10
11
12
15
14
13
A
B
B
B
B
B
B
A
YBlack/
White
Black
Z
brown
blue
4-7

FC9160 /A
EXPLODED VIEW
C
C
C
C
C
C
C
C
C
D
20
19
18
17
16
26
25
24
23
22
21
27
28
5-7

FC9160 /A
EXPLODED VIEW
33
32
37
34
35
36
E
F
F
F
F
E
E
G
Z
brown
blue
31
52
Black/
White
Y
Black
29
30
38 39+
6-7

FC9160 /A
EXPLODED VIEW
44
51
50
45
46
42
40 42a
4947
48
Europe Ø 4.8mm 39
Swiss
Italy
38U.K. / H.K.
41
43
7-7