Phoenix Contact Axioline F SBT V3 User manual

Quick start guide
Axioline F SBT V3 configuration
on an S7-1200 controller with
TIA Portal
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

2016-04-20
PHOENIX CONTACT 107219_en_00
Axioline F SBT V3 configuration on an S7-1200 controller with TIA Portal
UM QS EN AXL F SBT V3 S7-1200 TIA PORTAL
00
—
Designation From HW/FW/FW
version
Order No.
AXL F LPSDO8/3 1F 00/100 2702171
AXL F SSDI8/4 1F 01/200 2702263
Quick start guide
Designation:
Revision:
Order No.:
This user manual is valid for:
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PHOENIX CONTACT
Please observe the following notes
User group of this manual
The use of products described in this manual is oriented exclusively to qualified application
programmers and software engineers, who are familiar with the safety concepts of
automation technology and applicable standards.
Explanation of symbols used and signal words
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[email protected]
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible
injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGER This indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional
information or refer to detailed sources of information.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Please observe the following notes
PHOENIX CONTACT
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

107219_en_00 PHOENIX CONTACT 5
Table of contents
1 Introduction.................................................................................................................................7
1.1 Purpose of this user manual ..................................................................................7
1.2 Requirements ........................................................................................................7
1.3 Additional documentation ......................................................................................8
1.4 Safety hotline.........................................................................................................8
2 Overview of the integration of the SafetyBridge Technology V3 system .....................................9
3 Example project: two-channel emergency stop monitoring.......................................................11
3.1 Download and installation of the Phoenix Contact software ................................11
3.2 Hardware installation ...........................................................................................12
3.2.1 Setting the device DIP switches ...........................................................12
3.2.2 Mounting and wiring the bus configuration ...........................................13
3.3 Configuring the safety logic in SAFECONF .........................................................14
3.3.1 Creating a new project .........................................................................14
3.3.2 Configuring and parameterizing the hardware structure .......................16
3.3.3 Configuring the safety function .............................................................19
3.3.4 Exporting the configuration and parameter data record .......................21
3.4 Configuring a TIA project for S7-1200..................................................................22
3.4.1 Creating a project and importing the GSDML file .................................22
3.4.2 Inserting and networking the bus coupler in the work area ...................22
3.4.3 Inserting SafetyBridge Technology V3 modules ..................................23
3.4.4 Integrating function blocks for SafetyBridge Technology V3 ................24
3.4.5 Importing the configuration and parameter data record into the project 26
3.4.6 Creating the SBT program in TIA Portal ...............................................28
3.5 Startup.................................................................................................................35
3.6 Online configuration and establishing a connection.............................................36
A Flowchart for starting up and testing the application .................................................................39
B Assignment: external SAFECONF signals/TIA Portal marker double word...............................40
C Description of the function blocks for SafetyBridge Technology V3 ..........................................41
C 1 SBT_V3_Operate_V3_00 function block (FB65) ................................................ 43
C 1.1 Input parameters of FB65 .....................................................................44
C 1.2 Output parameters of FB65 ..................................................................45
C 1.3 I/O parameters of FB65 ........................................................................46
C 1.4 Function block FB65 diagnostics .........................................................47
C 1.5 Structures of parameters ......................................................................48
C 1.6 Data blocks ..........................................................................................50
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Table of contents
107219_en_00 PHOENIX CONTACT 6
C 2 SBT_V3_CrossComm_V3_00 function block (FB66) ......................................... 51
C 2.1 Input parameters of FB66 .....................................................................51
C 2.2 I/O parameters of FB66 ........................................................................52
C 3 SBT_V3_DataExch_V3_00 function block (FB67).............................................. 52
C 3.1 Input parameters of FB67 .....................................................................53
C 3.2 Output parameters of FB67 ..................................................................53
C 3.3 I/O parameters of FB67 ........................................................................53
C 4 SBT_V3_Tracer_V1_00 function block (FB68)................................................... 54
C 4.1 Input parameters of FB68 .....................................................................54
C 4.2 Output parameters of FB68 ..................................................................54
C 4.3 I/O parameters of FB68 ........................................................................54
D Revision history ........................................................................................................................55
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Introduction
107219_en_00 PHOENIX CONTACT 7
1 Introduction
1.1 Purpose of this user manual
This quick start guide uses an example project to describe how to integrate SafetyBridge
Technology V3 modules in a PROFINET system into a SIMATIC S7-1200 controller with
TIA Portal.
1.2 Requirements
Knowledge Knowledge of the following is required:
– The target system (PROFINET)
– The components used in the application
– The Siemens software used
– The Microsoft Windows operating system
Hardware The following hardware is required in order to start up the example system:
– Siemens controller: SIMATIC S7-1200 as of CPU 1214C
– Programming device/PC
– Other components: emergency-stop button, external reset button, signal lamp,
contactor (optional)
Software
The following software is required in order to start up the example system:
– Other software: Microsoft Windows
Designation As of HW/FW Order No.
AXL F BK PN (PROFINET bus coupler) 01/101 2701815
AXL F LPSDO8/3 1F (logic module) 00/100 2702171
AXL F SSDI8/4 1F (input module) 00/200 2702263
The Phoenix Contact software can be found in the download area for the specified
product at phoenixcontact.net/products.
Designation Order No.
SAFECONF V2.92 or later (Phoenix Contact) 2986119
GSDML files for PROFINET bus couplers as of V1.01
(Phoenix Contact)
2701815
Integration package for SafetyBridge Technology V3
(Phoenix Contact)
2702171
SIMATIC STEP 7 Basic TIA V13_SP1 (Siemens) 6ES7822-0AA03-0YA5
or
SIMATIC STEP 7 Professional TIA V13_SP1 (Siemens) 6ES7822-1AA03-OYA5
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Introduction
107219_en_00 PHOENIX CONTACT 8
1.3 Additional documentation
Comprehensive information on PROFINET is available on the Internet at profibus.com.
Please refer to the documentation for the software used, the components used in the
application, and the function blocks used.
The documentation for the SafetyBridge Technology V3 modules used and the bus coupler
must be strictly observed.
1.4 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Description Type Order No.
User manual:
Axioline F module with integrated safety logic and safe
digital outputs
UM EN AXL F LPSDO8/3 1F 2702171
User manual:
Axioline F module with safe digital inputs
UM EN AXL F SSDI8/4 1F 2702263
Data sheet:
Axioline F bus coupler for PROFINET
DB EN AXL F BK PN 2701815
The documentation for Phoenix Contact devices can be found in the download area for
the specified product at phoenixcontact.net/products.
Phone: [phone]
E-mail: [email protected]
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Overview of the integration of the SafetyBridge Technology V3 system
107219_en_00 PHOENIX CONTACT 9
2 Overview of the integration of the SafetyBridge
Technology V3 system
Safety with the
SafetyBridge Technology
V3 system
Within a SafetyBridge Technology V3 system, safety can only be ensured by using the
modules of this system (AXL F LPSDO8/3 1F and 1 to 16 satellites). None of the other
components in the overall system are safety-related components. Errors at non-safety-
related components or errors during integration of the SafetyBridge Technology V3 system
are reliably detected by the SafetyBridge Technology V3 system components. These errors
only reduce the system availability but not the system safety.
.
No safety controllers are required for the implementation of safety functions.
Table 2-1 Integration of a SafetyBridge Technology V3 island
Step Process See...
1 Download and installation of the Phoenix Contact software
(not safety-related)
– Download and install SAFECONF configuration software page 11
– Download GSDML file for bus coupler page 11
– Download and install integration package for SafetyBridge Technology V3 page 11
2 Hardware installation
(not safety-related)
– Set device DIP switches page 12
– Mount and wire bus configuration page 13
User documentation for
the devices
3Configure safety logic in SAFECONF
(safety-related)
– Create new project, assign safety island number page 14, page 16
– Configure the hardware structure page 16
– Parameterize I/O channels page 17
– Configure safety function page 14
– Export configuration and parameter data record page 21
SAFECONF online help
4 Configuring a TIA project for S7-1200
(not safety-related)
– Create project and import GSDML file page 22
– Insert and network bus coupler in the work area page 22, page 23
– Insert SafetyBridge Technology V3 modules page 23
– Integrate function blocks for SafetyBridge Technology V3 page 24
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Overview of the integration of the SafetyBridge Technology V3 system
107219_en_00 PHOENIX CONTACT 10
System overview:
Figure 2-1 System overview of SafetyBridge Technology V3
– Import configuration and parameter data record page 26
– Create SBT program in TIA Portal page 28
Documentation for the
controller and software
5 Startup and overall safety validation
(safety-related)
page 35
Table 2-1 Integration of a SafetyBridge Technology V3 island
Step Process See...
PC
S7-1200
CPU
GSDML files
PROFINET
SBT
Module ...
scl file
SAFECONF
TIA Portal
Function and data blocks
PxC_SBT...
SBT
Module
SBT
Module
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 11
3 Example project: two-channel emergency stop
monitoring
3.1 Download and installation of the Phoenix Contact
software
SAFECONF 1. Download the SAFECONF configuration software and install the software
(Order No. 2986119).
Device description file 2. Download the GSDML file for the bus coupler (Order No. 2701815).
SBT V3 integration
package
3. Download the integration package for SafetyBridge Technology V3
(Order No. 2702171).
Figure 3-1 Integration package in download area for Order No. 2702171
The Phoenix Contact software can be found in the download area for the specified
product at phoenixcontact.net/products.
Make sure that you always use the latest version of the GSDML file and the integration
package, as well as the correct version of the function blocks for the TIA Portal software
version. See “Software” on page 7.
The GSDML file contains all devices that can be connected to the bus coupler with a
device description file.
The integration package contains additional file formats so that the SAFECONF
configuration can be saved as an scl file for TIA Portal. In addition, the integration
package installs an exe file which creates the TIA function blocks for SafetyBridge.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 12
4. Install the integration package as follows:
3.2 Hardware installation
3.2.1 Setting the device DIP switches
To implement the example project, make the following settings at the DIP switches of the
SafetyBridge Technology V3 modules before installing the bus configuration.
•Run setup and select “Siemens” during installation.
•Open “Windows Start menu, All Programs, Phoenix Contact,
SBT V3 for SAFECONF 2.92, Siemens, SBT V3 Functionblocks”.
•Install the Siemens function blocks.
Please make a note of where the library files are installed, as you will need this information
later when you open the library in TIA Portal.
Table 3-1 Setting the DIP switches
CM Island number Satellite number
Operating
mode
Reserved SafetyBridge Technology V3 address:
32dec (20hex)
DIP switch 11 10 9 8 7 6 5 4 3 2 1 0
Setting for off on 0000100000
AXL F LPSDO8/3 1F 1dec 0dec
CM Island number Satellite number
Operating
mode
Reserved SafetyBridge Technology V3 address:
33dec (21hex)
DIP switch 11 10 9 8 7 6 5 4 3 2 1 0
Setting for off on 0000100001
AXL F SSDI8/4 1F 1dec 1dec
You can display the complete DIP switch setting in the SAFECONF configuration software
by right-clicking on the module and selecting “Display address switch”. See Figure 3-10
on page 17.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 13
3.2.2 Mounting and wiring the bus configuration
Figure 3-2 Bus configuration for example project
1. After setting the DIP switches on the modules, mount the bus configuration as
illustrated.
2. Connect the power supply for the controller and bus coupler and connect the controller
and bus coupler via an Ethernet cable.
3. Connect channel 1 of the emergency-stop button to terminal points 00 and 10 and
channel 2 to terminal points 01 and 11 of the SSDI8/4 module.
4. Connect the external reset button to the controller.
5. Connect a signal lamp to the controller.
6. Optional: connect contactors to terminal points 00 and 10, as well as to 01 and 11 of the
LPSDO8/3 module.
Refer to the user documentation for the devices.
See “Additional documentation” on page 8.
AXL F
BK PN
AXL F
SSDI8/4 1F
AXL F
LPSDO8/3 1F
CH1
CH2
CH1
CH2
a 0 1 2 3 4 5 6 7
SSDI8/4
2702263
a 0 1 2 3 4 5 6 7
LPSDO8/3
2702171
BK PN
2701815
24 V DC
+
-
X1
X2
Reset
Controller
S7-1200
Q1
Q2
SIEMENS
SIMATIC
S7-1200
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 14
3.3 Configuring the safety logic in SAFECONF
3.3.1 Creating a new project
•Open the SAFECONF software.
•Create a new project with the Project Wizard.
To do this, select “File, New Project”.
•Specify the name and storage location for the project.
Figure 3-3 Creating the project name and path
Select master device • Select the AXL F LPSDO8/3 1F master device.
Figure 3-4 Selecting AXL F LPSDO8/3 1F
If you have any questions about SAFECONF, please refer to the online help for the
software.
Do not use spaces, dashes or special characters. Note the name and storage location for
the project as you will need this information later.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 15
Select file format • Select “TIA Portal” as the file format in which the configuration and parameter data
record is to be output.
Figure 3-5 Selecting the output format
Enter project description • Enter a description for the project and the data block (DB).
Figure 3-6 Description of the project and the data block
Use a maximum of four characters for the description and version and a maximum of eight
characters for comments.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 16
•Click “Finish” to complete the project creation process.
Assign safety island
number
When the project is completed, a window opens prompting you to enter the number for the
safety island you are configuring.
•Enter an island number (1 in the example).
Figure 3-7 Specifying the island number
Specify password • Specify a password of at least six characters for the project (123456 in the example).
Figure 3-8 Specifying a password
3.3.2 Configuring and parameterizing the hardware structure
•Configure the hardware structure.
To do this, use drag and drop to move the AXL F SSDI8/4 1F module from the
“Hardware” toolbox to the Hardware Editor.
Figure 3-9 Hardware configuration
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 17
Figure 3-10 Displaying the DIP switch
Parameterize I/O channels There are two options for parameterizing the input and output channels of the modules:
1In the Hardware Editor, double-click on the module. This opens the window for
parameterizing the entire module.
2In the Hardware Editor, double-click on a terminal point. This opens the window for
parameterizing the selected terminal point.
•Parameterize the output channels of the LPSDO8/3 module as illustrated (double-click
on the module to parameterize).
Figure 3-11 Parameterization of the LPSDO8/3
The corresponding satellite number is displayed via the module.
You can display the complete DIP switch setting by right-clicking on the module and
selecting “Display address switch”.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 18
•Parameterize the input channels of the SSDI8/4 module (double-click on the module to
parameterize).
Figure 3-12 Parameterization of the SSDI8/4
Inputs or outputs parameterized for two-channel operation are indicated by a padlock
symbol on the module in the Hardware Editor.
However, the input and output signals are only displayed in single-channel form in the
connection editor, even if they are parameterized for two-channel operation. See
Figure 3-14 on page 19.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 19
3.3.3 Configuring the safety function
Comment function
Insert function blocks • Configure the safety function. To do this, use drag and drop to move the blocks and
signals from the corresponding toolboxes to the connection editor.
Figure 3-13 Inserting a function block from the “Safe function blocks” toolbox
Insert safe inputs and
outputs
Figure 3-14 Inserting safe inputs and outputs from the Hardware Editor
You can add comments to both function blocks and signals in SAFECONF. Please refer
to the online help for the software.
When you use drag and drop to place the safety module terminal point directly onto a
function block input or output, the connecting line is created automatically.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107219_en_00 PHOENIX CONTACT 20
Insert external signals
Figure 3-15 Inserting external signals from the “External signals” toolbox
Insert safe functions
Figure 3-16 Inserting a safe function from the “Safe Functions” toolbox
Move your mouse over an external signal to display the corresponding tooltip.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK