Phoenix Contact Axioline F SBT V3 User manual

Quick start guide
Axioline F SBT V3 configuration
on a CODESYS-based controller
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

2016-06-08
PHOENIX CONTACT 107402_en_00
Axioline F SBT V3 configuration on a CODESYS-based controller
UM QS EN AXL F SBT V3 CODESYS
00
—
Designation From HW/FW/FW
version
Order No.
AXL F LPSDO8/3 1F 00/100 2702171
AXL F SSDI8/4 1F 01/200 2702263
AXL F SSDO8/3 1F 01/200 2702264
IB IL 24 LPSDO 8 V3-PAC 00/100/100 2701625
IB IL 24 PSDI 8-PAC 00/201 2985688
IB IL 24 PSDI 16-PAC 00/100 2700994
IB IL 24 PSDO 8-PAC 01/200/100 2985631
IB IL 24 PSDOR 4-PAC 01/200/100 2985864
IB IL 24 PSDO 4/4-PAC 01/201/100 2916493
Quick start guide
Designation:
Revision:
Order No.:
This user manual is valid for:
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

PHOENIX CONTACT
Please observe the following notes
User group of this manual
The use of products described in this manual is oriented exclusively to qualified application
programmers and software engineers, who are familiar with the safety concepts of
automation technology and applicable standards.
Explanation of symbols used and signal words
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[email protected]
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible
injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGER This indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional
information or refer to detailed sources of information.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Please observe the following notes
PHOENIX CONTACT
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

107402_en_00 PHOENIX CONTACT 5
Table of contents
1 Introduction.................................................................................................................................7
1.1 Purpose of this user manual ..................................................................................7
1.2 Requirements ........................................................................................................7
1.3 Additional documentation ......................................................................................8
1.4 Safety hotline.........................................................................................................8
2 Overview of the integration of the SafetyBridge Technology V3 system .....................................9
3 Example project: two-channel emergency stop monitoring.......................................................11
3.1 Download and installation of the Phoenix Contact software ................................11
3.2 Hardware installation ...........................................................................................12
3.2.1 Setting the device DIP switches ...........................................................12
3.2.2 Mounting and wiring the bus configuration ...........................................13
3.3 Configuring the safety logic in SAFECONF .........................................................14
3.3.1 Creating a new project .........................................................................14
3.3.2 Configuring and parameterizing the hardware structure .......................16
3.3.3 Configuring the safety function .............................................................19
3.3.4 Exporting the configuration and parameter data record .......................21
3.4 Configuring a CODESYS project .........................................................................22
3.4.1 Creating a project and importing the device description file .................22
3.4.2 Configuring the hardware structure ......................................................22
3.4.3 Integrating function blocks for SafetyBridge Technology V3 ................23
3.4.4 Creating the SBT program in CODESYS .............................................24
3.4.5 Importing the configuration and parameter data record as
a function block ....................................................................................28
3.4.6 Process data assignment of the devices ..............................................33
3.4.7 Complete example project in CODESYS .............................................34
3.4.8 Compiling the project and downloading it to the controller ...................35
3.5 Startup.................................................................................................................35
3.6 Online configuration and connection establishment ............................................36
3.6.1 Configuration of a Modbus TCP slave in CODESYS ............................36
3.6.2 Configuration of a Modbus TCP connection in SAFECONF .................38
3.6.3 Displaying online values in SAFECONF ...............................................40
A Flowchart for starting up and testing the application .................................................................42
B Description of the function blocks for SafetyBridge Technology V3 ..........................................43
B 1 SBT_V3.Operate function block ......................................................................... 45
B 1.1 Input parameters ..................................................................................46
B 1.2 Output parameters ...............................................................................47
B 1.3 I/O parameters .....................................................................................48
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Table of contents
107402_en_00 PHOENIX CONTACT 6
B 2 SBT_V3.ReadDev function block ....................................................................... 50
B 2.1 Input parameters ..................................................................................50
B 2.2 Output parameters ...............................................................................50
B 2.3 I/O parameters .....................................................................................51
B 3 SBT_V3.WriteDev function block ....................................................................... 51
B 3.1 Input parameters ..................................................................................51
B 3.2 Output parameters ...............................................................................52
B 4 SBT_V3.ProjHeader function block .................................................................... 52
B 4.1 Input parameters ..................................................................................53
B 4.2 Output parameters ...............................................................................53
B 4.3 I/O parameters .....................................................................................53
B 5 SBT_V3.TransTime function block ..................................................................... 54
B 5.1 Input parameters ..................................................................................54
B 5.2 Output parameters ...............................................................................55
B 5.3 I/O parameters .....................................................................................55
B 6 SBT_V3.CrossComm function block .................................................................. 56
B 6.1 Input parameters ..................................................................................56
B 6.2 Output parameters ...............................................................................56
B 6.3 I/O parameters .....................................................................................57
B 7 SBT_V3.DataExchange function block............................................................... 57
B 7.1 Input parameters ..................................................................................58
B 7.2 Output parameters ...............................................................................58
B 7.3 I/O parameters .....................................................................................58
C Revision history ........................................................................................................................59
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Introduction
107402_en_00 PHOENIX CONTACT 7
1 Introduction
1.1 Purpose of this user manual
This quick start guide uses an example project to describe how to integrate SafetyBridge
Technology V3 modules into a CODESYS-based controller.
An EtherCAT® network is used as an example. The procedure described in this quick start
guide relates to CODESYS Versions V 2.3 and V 3.5.
1.2 Requirements
Knowledge Knowledge of the following is required:
– The components used in the application
– The CODESYS software used
– The Microsoft Windows operating system
Hardware The following hardware is required in order to start up the example system:
– Programming device/PC
– Other components: emergency stop button, external reset button, signal lamp,
contactor (optional)
Software
The following software is required in order to start up the example system:
– Other software: Microsoft Windows
Designation As of
HW/FW
Order No.
AXL F LPSDO8/3 1F (logic module) 00/100 2702171
AXL F SSDI8/4 1F (input module) 00/200 2702263
AXL F DI8/1 DO8/1 1H (I/O module) - 2701916
AXL F BK EC (EtherCAT® bus coupler) - 2688899
CODESYS-based controller
(a Raspberry board in the example)
--
The Phoenix Contact software can be found in the download area for the specified
product at phoenixcontact.net/products.
Designation Order No.
SAFECONF V2.92 or later 2986119
Integration package for SafetyBridge Technology V3 2702171
CODESYS as of V 2.3 or V 3.5 -
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Introduction
107402_en_00 PHOENIX CONTACT 8
1.3 Additional documentation
Please refer to the documentation for the software used, the components used in the
application, and the function blocks used.
The documentation for the SafetyBridge Technology V3 modules used must be strictly
observed.
1.4 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Description Type Order No.
User manual:
Axioline F module with integrated safety logic and safe
digital outputs
UM EN AXL F LPSDO8/3 1F 2702171
User manual:
Axioline F module with safe digital inputs
UM EN AXL F SSDI8/4 1F 2702263
The documentation for Phoenix Contact devices can be found in the download area for
the specified product at phoenixcontact.net/products.
Phone: + 49 5281 9-462777
E-mail: [email protected]
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Overview of the integration of the SafetyBridge Technology V3 system
107402_en_00 PHOENIX CONTACT 9
2 Overview of the integration of the
SafetyBridge Technology V3 system
Safety with the
SafetyBridge Technology
V3 system
Within a SafetyBridge Technology V3 system, safety can only be ensured by using the
modules of this system (AXL F LPSDO8/3 1F and 1 to 16 satellites). None of the other
components in the overall system are safety-related components. Errors at non-safety-
related components or errors during integration of the SafetyBridge Technology V3 system
are reliably detected by the SafetyBridge Technology V3 system components. These errors
only reduce the system availability but not the system safety.
No safety controllers are required for the implementation of safety functions.
Table 2-1 Integration of a SafetyBridge Technology V3 island
Step Process See...
1 Download and installation of the Phoenix Contact software
(not safety-related)
– Download and install SAFECONF configuration software page 11
– Download device description file for bus coupler page 11
– Download and install integration package for SafetyBridge Technology V3 page 11
2 Hardware installation
(not safety-related)
– Set device DIP switches page 12
– Mount and wire bus configuration page 13
User documentation for
the devices
3Configure safety logic in SAFECONF
(safety-related)
– Create new project, assign safety island number page 14, page 16
– Configure the hardware structure page 16
– Parameterize I/O channels page 17
– Configure safety function page 14
– Export configuration and parameter data record page 21
SAFECONF online help
4 Configuring a CODESYS project for the controller
(not safety-related)
– Create project and import device description file page 22
– Configure the hardware structure page 22
– Integrate function blocks for SafetyBridge Technology V3 page 23
– Create SBT program in CODESYS page 24
– Import configuration and parameter data record page 28
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Overview of the integration of the SafetyBridge Technology V3 system
107402_en_00 PHOENIX CONTACT 10
System overview:
Figure 2-1 System overview of SafetyBridge Technology V3
– Process data assignment of the devices page 33
– Compile project and download it to the controller page 35
5 Startup and overall safety validation
(safety-related)
page 35
Table 2-1 Integration of a SafetyBridge Technology V3 island
Step Process See...
PC
CODESYS
PLC
Device description file
Bus system / Network
SBT
Module ...
xml file /
CODESYS Fun tionc blocks
SBT
Module
SBT
Module
SAFECONF
exp file
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 11
3 Example project: two-channel emergency stop
monitoring
3.1 Download and installation of the Phoenix Contact
software
SAFECONF 1. Download the SAFECONF configuration software and install the software (Order No.
2986119).
Device description file
(ESI)
2. Download the ESI file for the bus coupler (Order No. 2688899).
SBT V3 integration
package
3. Download the integration package for SafetyBridge Technology V3 (Order No.
2702171).
Figure 3-1 Integration package in the download area for Order No. 2702171
4. Install the integration package as follows:
The Phoenix Contact software can be found in the download area for the specified
product at phoenixcontact.net/products.
Make sure that you always use the latest version of the integration package and the
function blocks for the CODESYS software version. See “Software” on page 7.
The ESI file contains all devices that can be connected to the bus coupler.
•Run setup and select “CODESYS” during installation.
Please make a note of where the library files are installed, as you will need this information
later when you open the library in CODESYS.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 12
3.2 Hardware installation
3.2.1 Setting the device DIP switches
To implement the example project, make the following settings at the DIP switches of the
SafetyBridge Technology V3 modules before installing the bus configuration.
Table 3-1 Setting the DIP switches
CM Island number Satellite number
Operating
mode
Reserved SafetyBridge Technology V3 address:
32dec (20hex)
DIP switch 11 10 9 8 7 6 5 4 3 2 1 0
Setting for off on 0000100000
AXL F LPSDO8/3 1F 1dec 0dec
CM Island number Satellite number
Operating
mode
Reserved SafetyBridge Technology V3 address:
33dec (21hex)
DIP switch 11 10 9 8 7 6 5 4 3 2 1 0
Setting for off on 0000100001
AXL F SSDI8/4 1F 1dec 1dec
You can display the complete DIP switch setting in the SAFECONF configuration software
by right-clicking on the module and selecting “Display address switch”. See Figure 3-10
on page 17.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 13
3.2.2 Mounting and wiring the bus configuration
Figure 3-2 Bus configuration for example project
1. After setting the DIP switches on the modules, mount the bus configuration as
illustrated.
2. Connect the power supply for the bus coupler and I/O modules in accordance with the
corresponding user documentation.
3. Connect channel 1 of the emergency stop button to terminal points 00 and 10 and
channel 2 to terminal points 01 and 11 of the SSDI8/4 module.
4. Connect the external reset button to the AXL F DI8/1 DO8/1 1H module.
5. Connect a signal lamp to the AXL F DI8/1 DO8/1 1H module.
6. Optional: connect contactors to terminal points 00 and 10, as well as to 01 and 11 of the
LPSDO8/3 module.
Refer to the user documentation for the devices.
See “Additional documentation” on page 8.
AXL F BK EC
AXL F
SSDI8/4 1F
AXL F
LPSDO8/3 1F
a 0 1 2 3 4 5 6 7
SSDI8/4
2702263
a 0 1 2 3 4 5 6 7
LPSDO8/3
2702171
CH1
CH2
CH1
CH2
Q2
Q1
GND
Reset
AXL F
DI8/1 DO8/1 1H
DI8/1 DO8/1
2701916
24 V DC
UL
RUN
ERR
RDY
D
E
0
2
14
4
6
8
10
12
0
2
4
6
8
9
S1
X10
S2
X1
BK EC
2688899
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 14
3.3 Configuring the safety logic in SAFECONF
3.3.1 Creating a new project
•Open the SAFECONF software.
•Create a new project with the Project Wizard.
To do this, select “File, New Project”.
•Specify the name and storage location for the project.
Figure 3-3 Creating the project name and path
Select master device • Select the AXL F LPSDO8/3 1F master device.
Figure 3-4 Selecting AXL F LPSDO8/3 1F
If you have any questions about SAFECONF, please refer to the online help for the
software.
Do not use spaces, dashes or special characters. Note the name and storage location for
the project as you will need this information later.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 15
Select file format • Select “CODESYS V3” as the file format in which the configuration and parameter data
record is to be output.
Figure 3-5 Selecting the output format
Enter project description • Enter a description of the project.
Figure 3-6 Describing the project
Alternatively, select “CODESYS V 2.3” to output the configuration and parameter data
record as an exp file.
Use a maximum of four characters for the description and version.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 16
•Click on “Finish” to complete the project creation process.
Assign safety island
number
When the project is completed, a window opens prompting you to enter the number for the
safety island you are configuring.
•Enter an island number (1 in the example).
Figure 3-7 Specifying the island number
Specify password • Specify a password of at least six characters for the project (123456 in the example).
Figure 3-8 Specifying a password
3.3.2 Configuring and parameterizing the hardware structure
•Configure the hardware structure.
To do this, use drag and drop to move the AXL F SSDI8/4 1F module from the
“Hardware” toolbox to the hardware editor.
Figure 3-9 Hardware configuration
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 17
Figure 3-10 Displaying the DIP switch
Parameterize
I/O channels
There are two options for parameterizing the input and output channels of the modules:
1In the hardware editor, double-click on the module. This opens the window for
parameterizing the entire module.
2In the hardware editor, double-click on a terminal point. This opens the window for
parameterizing the selected terminal point.
•Parameterize the output channels of the LPSDO8/3 module as illustrated (double-click
on the module to parameterize).
Figure 3-11 Parameterization of the LPSDO8/3
The corresponding satellite number is displayed via the module.
You can display the complete DIP switch setting by right-clicking on the module and
selecting “Display address switch”.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 18
•Parameterize the input channels of the SSDI8/4 module (double-click on the module to
parameterize).
Figure 3-12 Parameterization of the SSDI8/4
Inputs or outputs parameterized for two-channel operation are indicated by a padlock
symbol on the module in the hardware editor.
However, the input and output signals are only displayed in single-channel form in the
connection editor, even if they are parameterized for two-channel operation. See
Figure 3-14 on page 19.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 19
3.3.3 Configuring the safety function
Comment function
Insert function blocks • Configure the safety function. To do this, use drag and drop to move the blocks and
signals from the corresponding toolboxes to the connection editor.
Figure 3-13 Inserting a function block from the “Safe function blocks” toolbox
Insert safe inputs
and outputs
Figure 3-14 Inserting safe inputs and outputs from the hardware editor
You can add comments to both function blocks and signals in SAFECONF. Please refer
to the online help for the software.
When you use drag and drop to place the safety module terminal point directly onto a
function block input or output, the connecting line is created automatically.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK

Example project: two-channel emergency stop monitoring
107402_en_00 PHOENIX CONTACT 20
Insert external signals
Figure 3-15 Inserting external signals from the “External signals” toolbox
Insert safe functions
Figure 3-16 Inserting a safe function from the “Safe Functions” toolbox
Move your mouse over an external signal to display the corresponding tool tip.
DOWNLOADED FROM WWW.SCATTS.CO.UK
DOWNLOADED FROM WWW.SCATTS.CO.UK