Phoenix Mecano LD75E+P User manual

EN Assembly Instruction
Linear actuator LD75E+P .….…………..2
B.017 663
Version 1.2

2
Contents
1Installation Declaration ..................................................................................................4
1.1 Installation Declaration LD75E+P ....................................................................................4
2General information........................................................................................................5
2.1 Notes on these assembly instructions...............................................................................5
3Liability / warranty ..........................................................................................................6
3.1 Liability .............................................................................................................................6
3.2 Product monitoring............................................................................................................6
3.3 Language of the operating instructions .............................................................................6
3.4 Copyright..........................................................................................................................6
4Use / operating personnel..............................................................................................7
4.1 Intended use.....................................................................................................................7
4.2 Unintended use.................................................................................................................7
4.3 Reasonably foreseeable misuse.......................................................................................7
4.4 Who may use, install and operate this electric cylinder?...................................................7
5Safety...............................................................................................................................8
5.1 Safety instructions ............................................................................................................8
5.2 Special safety instructions ................................................................................................8
5.3 Safety signs......................................................................................................................9
6Product information......................................................................................................10
6.1 Mode of operation...........................................................................................................10
6.1.1 Variants of power supply.................................................................................................10
6.1.2 Variants of force / speed.................................................................................................10
6.2 Dimensions of geometry.................................................................................................11
6.3 Variants of suspension....................................................................................................12
6.4 Technical data ................................................................................................................13
6.5 Overview diagram of the electric cylinder........................................................................14
6.6 Connection cable with plug / connection diagrams..........................................................14
6.6.1 Assembly /disassembly of the connection cable with plug ..............................................15
6.6.2 Connection diagram for variant 1 (AP.4.017 661) ...........................................................16
6.6.3 Connection diagram for variant 2 (AP.4.017 662) ...........................................................17
6.7 Performance charts ........................................................................................................19
7Life phases....................................................................................................................21
7.1 Electric cylinder scope of delivery...................................................................................21

Phoenix Mecano Komponenten AG
3
7.2 Transport and storage.....................................................................................................21
7.3 Important information on installation and commissioning................................................21
7.4 Assembly........................................................................................................................22
7.4.1 Installation procedure......................................................................................................23
7.5 Maintenance...................................................................................................................24
7.6 Cleaning .........................................................................................................................24
7.7 Disposal and return.........................................................................................................24

4
1 Installation Declaration
1.1 Installation Declaration LD75E+P
within the meaning of the Machinery Directive 2006/42/EC, Annex II, 1.B for incomplete machines
The Manufacturer:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
confirms that the product named therein
Product designation: LD75E+P
Type designation: LD75E+P
Trade name: LD75E+P
Function: Electromotive extension and retraction of the pushrod for creation of
linear motion
meets the requirements for an incomplete machine according to the Machinery Directive
2006/42/EC.
The following essential requirements of the Machinery Directive 2006/42/EC according to Annex I have been applied and fulfilled:
1.1.5.; 1.3.2.; 1.3.3.; 1.3.4.; 1.3.7.; 1.5.1.; 4.1.2.1.; 4.1.2.3.
It is also declared herewith that the special technical documentation according to Annex VII Part B has been compiled.
It is expressly stated that the incomplete machine complies with all applicable provisions of the following EC guidelines:
2011/65/EU Directive 2011/65/EU of the European Parliament and the Council dd. 8 June 2011 on the restriction of the
use of certain hazardous substances in electrical and electronic equipment
IEC 60601-1-2:2014 Medical Electrical Equipment –Part 1-2: General requirements for basic safety and
Essential performance –Collateral standard: Electromagnetic disturbances –Requirements and
test (IEC 60601-1-2:2014); German version EN 60601-1-2:2015
Phoenix Mecano Komponenten AG undertakes to submit technical documentation for the incomplete machine upon substantiated request
of the national competent bodies in electronic format.
A person established within the Community and authorised to draw up the relevant technical documentation:
Timo Fluck
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Setting into operation is forbidden until it is established that the machine, into which this incomplete machine
is installed, complies with the provisions of the EC Directive 2006/42/EC.
It must comply with the CE guidelines prior to marketing, including with regard to documentation.
Stein am Rhein / 18.06.2019 Timo Fluck
_______________________ __________________ Technical supervision
Mechanical components
(place/date) (signature) (identification of the signatory)

Phoenix Mecano Komponenten AG
5
2 General information
2.1 Notes on these assembly instructions
These assembly instructions are only applicable for the electric cylinder described and intended as documentation for the manufacturer
of the final product, into which this incomplete machine will be installed.
We herewith particularly emphasize that the operating instruction containing description of all functions and safety notes for the final
product must be compiled for the end customer by the manufacturer of the final product.
This also applies to the installation into a machine. The machine manufacturer is responsible for the respective safety equipment, inspec-
tions, documentation and monitoring of pinch and shear points that may potentially arise.
This assembly instructions help
•avoid hazards
•and downtime,
•and guarantee and/or extend the lifetime of the product.
Hazard warnings, safety recommendations and data in these assembly instructions shall be adhered to with no exception.
The assembly instructions must be read and used by each person, who works with the product.
Setting into operation is forbidden until it is established that the machine complies with the provisions of the EC Guidelines 2006/42/EC
(Machinery Directive). It must comply with the CE guidelines prior to marketing, including with regard to documentation.
We expressly draw the attention of the re-user of this incomplete machine / partial machine / machine part to the duty of extension and
complementation of this documentation. In particular, a CE Declaration of Conformity must be drawn up by the re-user in case of fitting or
mounting of electric elements and/or drives.
Our Installation Declaration will automatically become void.

6
3 Liability / warranty
3.1 Liability
Phoenix Mecano Komponenten AG assumes no liability for damages or impairments resulting from structural modifications by a third party
or modifications of the safety devices of this electric cylinder.
Phoenix Mecano Komponenten AG assumes no responsibility for the spare parts that have not been tested and authorised by Phoenix
Mecano Komponenten AG.
Otherwise, the EC Installation Declaration becomes void.
The safety-related devices must be regularly tested for operability, damage and integrity.
We reserve the right to make technical modifications of the electric cylinder and changes of its assembly instructions.
Advertising materials, product leaflets on sales activities, public statements or similar notices may not be taken as basis for suitability and
quality of the product, for which purpose a detailed technical advice is strongly recommended. No claims can be asserted against Phoenix
Mecano Komponenten AG as to availability of previous versions or adjustments to the current
version of the electric cylinder.
In case of any inquiries please specify the type plate data.
Our address:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Tel.: [phone]
Fax: [phone]
3.2 Product monitoring
Phoenix Mecano KomponentenAG offers products with highest possible technical level, adapted to the latest safety standards. Inform us
please immediately of any recurrent failures or malfunctions.
3.3 Language of the operating instructions
The original version of these assembly instructions was drawn up in the EU official language of the manufacturer of this incomplete
machine. Translations into other languages are translations of the original version subject to the legal requirements of the machinery
directive.
3.4 Copyright
Individual copies, e.g. copies and printouts, may only be made for private use. Production and dissemination of other reproductions is
only permitted with the express consent of Phoenix Mecano Komponenten AG. Users themselves are responsible for compliance with
legal regulations and can be held liable in the event of misuse. The copyright owner of these assembly instructions is Phoenix Mecano
Komponenten AG.

Phoenix Mecano Komponenten AG
7
4 Use / operating personnel
4.1 Intended use
The electric cylinder shall be used exclusively for the adjustment of the guided components or other comparable adjustment tasks. The
electric cylinder may not be used in potentially explosive atmosphere as well as in direct contact with food, pharmaceutical or cosmetic
products. Catalogue information, content of these assembly instructions and / or conditions specified in the order must be taken into
account. The values specified in these assembly instructions are maximum values and may not be exceeded.
4.2 Unintended use
“Unintended use” means that the information given in section 4.1 Intended use is not being observed. Unintended use and improper
handling, as well as operating, installing or handling this electric cylinder by untrained personnel may result in hazards to the personnel.
Moving persons with this electric cylinder, for example, is an example of an unintended use and is forbidden. Phoenix Mecano Kompo-
nenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unintended use.
4.3 Reasonably foreseeable misuse
•Overloading the device by exceeding the weight or duty cycle
•Use in the environments outside the specified IP protection class
•Use in the environment with high humidity > dew point
•Use in the premises with potentially explosive atmosphere as defined in ATEX Directive
•Operating in damage to the mains supply, housing, motor cable, manual switch or other control lines (SPS, PC, etc.) →Attention: Acces-
sories (power supply, manual switch, etc.) have protection class IP40
•Use when incompletely assembled or insufficiently fixed
•Stroking out (moving up to a stop)
•Use in applications with lateral forces and torques
When unplugged, no hazard may arise.
4.4 Who may use, install and operate this electric cylinder?
Individuals, who have fully read and understood the assembly instructions, may use, install and operate this electric cylinder. The responsibilities
associated with handling this electric cylinder must be clearly defined and observed.

8
5 Safety
5.1 Safety instructions
Phoenix Mecano Komponenten AG has constructed this electric cylinder according to the current state of the art and existing safety
regulations. However, if the electric cylinder is misused and/or operated in the manner inconsistent with the intended use or if the safety
instructions are not observed, this may result in hazards to personnel and property. Competent handling guarantees high performance
and availability of the electric cylinder. Faults or conditions, which may impair the safety, must be rectified immediately.
Every person involved in theassembly, use or operation of this electric cylinder, must have read and understood the assembly instructions.
This includes:
•understanding the safety instructions in the text, and
•being familiar with the configuration and functioning of various options of operation and application.
The electric cylinder may only be used, installed and operated by the designated, trained personnel. Any works on and with the electric
cylinder may only be carried out according to this instruction. This instruction needs therefore be kept safe and close at hand in the vicinity
of the electric cylinder.
The general, national or operational safety instructions shall be observed. Responsibilities for the use, installation and operation of this
electric cylinder must be unequivocally stipulated and observed so that no unclearsituation may arise with regard to safety aspects. Before
every commissioning, the user must ensure that no persons or objects remain in the danger area of the electric cylinder. The user may
only operatethe electriccylinder if it is in afaultless condition. Any change must be immediately reported to thenearest person responsible.
5.2 Special safety instructions
•Any works with the electric cylinder may only be carried out according to this instruction.
•The device may only be opened (installed / dismantled) by authorised specialist personnel. In case of any defect of the electric
cylinder, we recommend to contact the manufacturer and/or send this electric cylinder for repair.
•Power supply must be disconnected before installation, dismantling, maintenance or troubleshooting.
•The re-user must prevent pinching between guiding tube and the front suspension by means of design.
•A proper installation of the supply lines prevents the hazards posed by this application.
•Only use original accessories and spare parts.
•The re-user must prevent potential damages caused by the failure of the end position switch-off or nut breakage by means of
design.
•The electric cylinder may not be exposed to lateral forces or torques.
•Only use suitable screws (no shoulder screws). Note the hole- Ø of the cylinder mounts!
•Tighten the screws so firmly that they cannot loosen - but not too tight, as otherwise high forces would act on the mounts and
safe operation would no longer be ensured! The drive must be freely rotatable in the suspensions - tension would result in
immediate destruction of the drive!
•Loss of connection between the thrust rod and guiding tube in case of a tensile load must be prevented by means of design. It
means that, especially with suspended loads, additional safety devices (e.g.: cable, chain, etc.) must be affixed!
•During maintenance, only original parts must be used and installed by trained specialist personnel.
•For safety reasons, unauthorised modifications or changes of the electric cylinder are prohibited.
•The performance data of this electric cylinder determined by Phoenix Mecano Komponenten AG may not be exceeded (see 6.6
Performance diagram).
•The type plate must remain legible. The data must be retrievable without effort at any time.
•Safety-relevant hazard signs identify danger areas on the product.
•Safety-relevant devices must be tested for operability, damage and integrity on a regular basis, at least once a year.
•In case of an overhead installation of the electric cylinder, the fastened loads must be secured onsite against dropping. The
danger area under the application must be marked in the documentation of the final product.
•The electric cylinder must immediately be put out of operation if the mains cable and/or supply line is damaged.
•Higher-level safety circuits (emergency stop, etc.) are required for safe operation of the electric cylinders and must be provided
and installed on site by the subsequent user / user.

Phoenix Mecano Komponenten AG
9
5.3 Safety signs
These warning and mandatory actions signs are the safety symbols which warn of risk or hazard.
Data of these assembly instructions regarding special hazards or situations with electric cylinder must be complied with, while non-ob-
servance increases the risk of an accident.
The "General mandatory action sign" indicates the necessity to exercise caution.
Data marked with this sign in these assembly instructions require your particular attention.
These contain important information on functions, settings and procedures.
Failure to observe may lead to personal injuries, disturbances of the electric cylinder or the environment.

10
6 Product information
6.1 Mode of operation
The electric cylinder serves for adjustment of the guided components or othersimilar adjustment tasks. It is driven by a low voltage motor.
6.1.1 Variants of power supply
Power supply 12 / 24 VDC
6.1.2 Variants of force / speed
The following basic executions in terms of force / travel speed of the electric cylinder LD75E+P
are available:
E+P variant
Executions
Voltage
Push
force
Pull
force
Max. Self-lock-
ing (pressure)
Max. Self-lock-
ing (tension)
No-load
Rated load
Execution I
12 VDC
750 N
750 N
750 N
400 N
14 mm/s
≤ 11 mm/s
Execution 2
12 VDC
750 N
750 N
750 N
400 N
24 mm/s
≤ 17 mm/s
Execution 3
12 VDC
300 N
300 N
160 N
150 N
24 mm/s
≤ 21 mm/s
Execution 4
12 VDC
300 N
300 N
160 N
150 N
48 mm/s
≤ 39 mm/s
Execution 5
24 VDC
750 N
750 N
750 N
400 N
15 mm/s
≤ 13 mm/s
Execution 6
24 VDC
750 N
750 N
750 N
400 N
25 mm/s
≤ 19 mm/s
Execution 7
24 VDC
300 N
300 N
160 N
150 N
25 mm/s
≤ 23 mm/s
Execution 8
24 VDC
300 N
300 N
160 N
150 N
50 mm/s
≤ 44 mm/s
(Table 1)
The stated values were determined under optimum conditions (room temperature) and may differ as a result of friction loss, temperature
changes or external disturbances.
Self-locking force:
Ensure that the motor is short-circuited after stopping, in order to achieve the maximum self-locking effect (see Table 1). Actua-
tors with integrated control provide this feature as long as the actuator is supplied with power.
Emission:
The A-weighted equivalent continuous sound pressure level of these linear units is approx. 65 dB(A) at a microphone distance of 50 cm.

Phoenix Mecano Komponenten AG
11
6.2 Dimensions of geometry

12
6.3 Variants of suspension
Option 1 (0°) Option 2 (90°)
(The rear view of the drive is shown in the top picture and the front view in the bottom picture)

Phoenix Mecano Komponenten AG
13
6.4 Technical data
Stroke length
Up to 135 mm
Dimension A (installation dimension)
245 ± 1.5 mm
Special stroke lengths / installation lengths
Customisation possible on request
Mounting position
any desired, without cross forces
Lifting force
Up to 750 N pull / push
(depending on gear ratio and spindle pitch)
Lifting speed
11 –50 mm/s (depending on load / spindle)
Protection class
IP 69k static (≙IP 65 dynamic)
Operating voltage
12 VDC, max. 6 A)**
24 VDC, max. 4 A)**
Ambient temperature
–40 °C to +85 °C
Operating temperature
–20 °C to +65 °C (full power +5 °C to +40 °C)
Self-locking
Yes (depending on gear ratio and spindle pitch)
Stroke tube guide
Slide bearing
Operating mode
750N ON-time 20 % (2 min. operation / 8 min. pause at
rated load)
300N ON-time 30 % (3 min. operation / 7 min. pause at
rated load)
Maintenance
maintenance-free
Colour
Black powder coated RAL7024 / other colours on request
Electrical connection
Connection cable with plug
Control options
Supply voltage polarity / PLC
** Measured with a stable power supply at room temperature and under laboratory conditions

14
6.5 Overview diagram of the electric cylinder
Connection cable with plug Transmission Guide nut
Control board Mounting adapter, rear Pushrod
Motor Spindle Mounting adapter, front
6.6 Connection cable with plug / connection diagrams
A connection cable with a compatible plug is supplied as standard for electric cylinders of the LD75E+P
series.
Please note that the specified protection class IP69k (static), resp. IP65 (dynamic) for the electric cylinder LD75E+P
is only provided with a correctly mounted connection cable with plug! In order to guarantee a high IP protection class, we recommend that
the free cable end is laid and connected in such a way that it is inside a protected area (e.g. junction box, switch cabinet, machine
enclosure, etc.).
The connection cable with plug is available in the following lengths (measured from the edge of the housing with a tolerance of ±150mm):
Total cable length L = 1500 mm
Total cable length L = 3000 mm
Total cable length L = 5000 mm
When assembling/disassembling the connection cable, please ensure that the plug is correctly inserted in the plug socket pro-
vided for this purpose and avoid using undue force (Recommendation: lightly grease the seal). Ensure that the connecting
cables are laid correctly, in order to eliminate trip hazards.

Phoenix Mecano Komponenten AG
15
6.6.1 Assembly /disassembly of the connection cable with plug







16
The basic execution of the LD75E+P series electric cylinders is available in two different variants:
•Variant 1:
oSupply voltage polarity
(Switch-off at limit in retracted / extended position)
•Variant 2:
oSupply voltage polarity + potentiometer
(Switch-off at limit in retracted / extended position + potentiometer (connections brought out as a position feedback)
6.6.2 Connection diagram for variant 1 (AP.4.017 661)
(supply voltage polarity)
Kabel
(skizzenhafte Darstellung)
Violett
[VT]
Schwarz
[BK]
Rot
[RD]
Grün
[GN]
Weiß
[WH]
Gelb
[YE]
Blau
[BU]
Braun
[BN]
Input / Output
Description
Blue
(BU)
Supply voltage
12V execution: ±12Vdc ±20%
24V execution: ±24Vdc ±10%
Control



Phoenix Mecano Komponenten AG
17
Brown
(BN)
The cylinder extends or retracts according to the polarity of the power supply.
Blue
Brown
Retraction
Minus
Plus
Extension
Plus
Minus
Red
(RD)
Do not connect
This line must not be connected.
Black
(BK)
Violet
(VT)
Yellow
(YE)
White
(WH)
Green
(GN)
6.6.3 Connection diagram for variant 2 (AP.4.017 662)
(Supply voltage polarity, 100 and 130mm potentiometer)
Kabel
(skizzenhafte Darstellung)
Violett
[VT]
Schwarz
[BK]
Rot
[RD]
Grün
[GN]
Weiß
[WH]
Gelb
[YE]
Blau
[BU]
Braun
[BN]
Input / Output
Description
Blue
(BU)
Supply voltage
12V execution: ±12Vdc ±20%
24V execution: ±24Vdc ±10%
Control

18
Brown
(BN)
The cylinder extends or retracts according to the polarity of the power supply.
Blue
Brown
Retraction
Minus
Plus
Extension
Plus
Minus
Red
(RD)
Mechanical potentiometer
The potentiometer generates an analogue position signal. Depending on the execution, you can re-
solve a stroke of 100 or 130mm.
•Red: Plus (e.g. 12V)
•Black: Minus
•Violet: Output signal
Electrical values
Potentiometer: RP =10kΩ
Series resistance: RS =1kΩ
Maximum power: Ptot =0.1W
Retracted: 1kΩ*
Extended: 11kΩ*
*Measurement reference: Violet (VT) against black (BK)
Black
(BK)
Violet
(VT)
Yellow
(YE)
Do not connect
This line must not be connected.
White
(WH)
Green
(GN)
[IEC]
RP
RSVT
BK
RD

Phoenix Mecano Komponenten AG
19
6.7 Performance charts
Execution1
Execution2
Execution3
Execution4

20
All values in the performance charts are typical values measured under optimal conditions (stabilised power source and room
temperature).
These values may vary due to components which are subject to tolerances such as the leading spindle, guide nut and gear
wheels as well as tribological influences.
Execution5
Execution6
Execution7
Execution8