Phoenix Mecano Dewert Okin DUOMAT 9 User manual

DUOMAT 9
Installation Instructions
(Translation of the original installation instructions)

DUOMAT 9 Foreword
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Foreword
Document revision history
Version
Date
Modification, change
(-)
05/2014
First release
(a)
04/2015
Optional: AUX connection po-
sitions
(b)
01/2016
Cover/shutter, Bowden cable
Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:
failure to observe these instructions,
changes made to this product which have not been approved by DewertOkin, or
the use of replacement parts which have not been approved or manufactured by DewertOkin.
.
Contact address
DewertOkin GmbH
Weststrasse 1
32278 Kirchlengern
Germany
Tel: [phone]
Fax.: [phone]
http://www.dewertokin.de
[email protected]
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
These installation instructions do not contain all information required to safely operate the end
product. They only describe the installation and operation of the drive as partially completed ma-
chinery.
The instructions are intended for the technicians responsible for manufacturing an end product and
not for the operators of the end product.

Foreword DUOMAT 9
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Notice for customers in EU nations
German Inspection Authority (TÜV SÜD Product Service) testing label
The construction of the DUOMAT 9 has been inspected by the German TÜV SÜD Product Service
Inspection Authority. TÜV SÜD Product Service also monitors the production of the DUOMAT 9.
The official German TÜV SÜD Product Service certifies this construction inspection and production
monitoring.
Figure 1 TÜV SÜD Product Service Safety Mark

DUOMAT 9 Table of contents
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Table of contents
Foreword 3
Document revision history 3
Disclaimer and exclusion of liability 3
Contact address 3
Creation of a complete operating instruction manual for the entire end product 3
Notice for customers in EU nations 4
Table of contents 5
1. General Information 7
1.1 Versions 7
1.2 About these installation instructions 7
1.3 Availability of this document 7
1.4 Conventions used 8
2. Safety notices 9
2.1 Proper and intended usage 9
2.2 Safety notices within the installation instruction and the operating instructions
for the entire machine 10
2.3 Selection and qualification of personnel 11
2.4 Notice on safety during operations 11
2.5 Product identification 12
3. Possible combinations 13
3.1 Layout of system connections 13
4. Description 15
4.1 Components 15
5. Technical specifications 18
6. Installation 21
6.1 Safety notices to observe during installation 21
6.2 Installation procedure 22
7. Operating notes 29
7.1 General information 29
8. Troubleshooting 34

Table of contents DUOMAT 9
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9. Maintenance 35
9.1 Maintenance 35
9.2 Cleaning and care 36
10. Disposal 37
10.1 Packaging material 37
10.2 Drive components 37
10.3 Batteries 37
Declaration of incorporation/installation 38
EU Declaration of Conformity 39
Additional information 40

DUOMAT 9 General Information
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1. General Information
1.1 Versions
The DUOMAT 9 can be operated in several different versions (configurations). The DUOMAT 9
name, as used here, also includes the DUOMAT 9+1 and DUOMAT 9+2 configurations. The
"Possible combinations" chapter includes information about the different device combinations avail-
able.
1.2 About these installation instructions
These installation instructions must be followed closely in order to install this drive successfully and
safely in the end product. These instructions are not an operating manual for the end product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to maximize the reliability and lifespan of the end product.
CAUTION
The notices in these instructions must be followed! Following the guidelines during in-
stallation and connection procedures will help to minimize:
the risk of accident and injury, and
damage to the drive system or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any lia-
bility for the information contained therein, unless required by law.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
1.3 Availability of this document
As manufacturer of the end product, you are obligated to comply with Machinery Directive
2006/42/EC. This directive stipulates that the installation instructions must be kept on file for gov-
ernmental inspection purposes.

General Information DUOMAT 9
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1.4 Conventions used
Notices which do not relate to safety are indicated in these instructions with a triangle:
Triangular notice symbol
Safety notice explanations
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may
result in damage to the product or surroundings.

DUOMAT 9 Safety notices
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2. Safety notices
2.1 Proper and intended usage
The DUOMAT 9 is meant to be installed in beds.
It provides motor adjustment capabilities for movable reclining bed parts. It should be used in
conjunction with suitable fittings and mechanics:
for care purposes,
or in hospitals.
CAUTION
This drive should only be used for the applications described above. Any other use is
forbidden. Improper usage can lead to accidents or destruction of the unit. Such non-
approved applications will lead immediately to the expiration of all guarantee and war-
ranty claims on the part of the end-product manufacturer against the manufacturer.
NOTICE
General ESD protective measures must be observed in accordance with DIN EN
61340-5-1.
Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
WARNING
The DUOMAT 9 should not be used:
in any environment where combustible or explosive gases or vapours (e.g., anaes-
thesiology) may be present,
in the proximity of open fires or other heat sources (such as furnaces, ovens or di-
rect sunlight),
as a power source for toys or games,
in any application that will be cleaned with an automated washing system,
for raising and lowering loads in industrial or technical applications,
in a moist environment, or
outdoors.
CAUTION
The DUOMAT 9 may not be operated:
by small children,
by frail or infirm persons without supervision, or
in the proximity of small children.

Safety notices DUOMAT 9
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The DUOMAT 9 can be used by children of 8 years and older, persons with reduced physical, sen-
sory or mental capabilities, or persons with lack of experience or knowledge when they are super-
vised or instructed concerning the safe use of the device and when they understand the resulting
risks. Do not allow children to play with this device. The cleaning and user maintenance must not
be carried out by children without supervision.
CAUTION
You should only use spare parts which have been manufactured or approved by Dew-
ertOkin. Only these parts will guarantee a sufficient level of safety.
Optional: mechanical reset function which functions without mains power
CAUTION
The mechanical reset function operates without mains power. It is not a safety system
in the sense of security and is not intended for continuous use.
DewertOkin does not guarantee that the drive will function in the event of a power outage.
If the end-product manufacturer chooses to guarantee the functionality of the end product during a
power outage, then the end-product manufacturer is responsible for arranging a mechanism to en-
sure this functionality.
Using the drive systems in medical applications
This DewertOkin product complies with the safety requirements found in IEC 60601-1.
We strongly recommend that the end product (including all its components) which you are manu-
facturing for a medical application should also comply with the safety requirements found in IEC
60601-1.
You should make sure that the mechanical movement of the motor in your end product poses no
risk of injury. Conduct a risk analysis for the end product for this purpose. You should also include
safety notices in the instructions for the end product and technical safeguards in your product to
eliminate any risk.
2.2 Safety notices within the installation instruction and the operating instruc-
tions for the entire machine
The manufacturer of the end product is only permitted to operate the DUOMAT 9 (by itself an in-
complete machine)
when the end product (for which the DUOMAT 9 is intended) is in compliance with all protective
measures specified in the Machinery Directive 2006/42/EC, and
when the manufacturer expressly declares the compliance of the end product.
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.

DUOMAT 9 Safety notices
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2.3 Selection and qualification of personnel
This drive should only be installed into the end product by someone who has completed training in
electronic motor assembly or has equivalent qualifications.
You should only install this drive when you are qualified to do so. Otherwise, a properly qualified
person should be found for this task.
2.4 Notice on safety during operations
Basic safety rules must be followed in order to ensure that the end product can be continually oper-
ated in a safe manner. These rules must be observed while using the end product and while in-
stalling the drive.
These rules and safety measures can be categorized as follows:
Construction measures before the installation (refer to the "Ensuring operational reliability dur-
ing installation" section in Chapter "Installation").
Safety fundamentals during the drive installation and during cable and wire routing (refer to the
"Safety notices to observe during installation" section in the "Installation" Chapter).
Using the drive in intermittent duty (refer to the "General information" section in the "Operating
notes" chapter).
Basic safety rules during operation (refer to the "Operating notes" Chapter).
The creation of a manual for the end product which contains these and other safety rules.
Creating a user's manual
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.

Safety notices DUOMAT 9
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2.5 Product identification
2.5.1 Ratings plate
A ratings plate on each drive specifies the exact name and serial number of the drive. It also states
the technical specifications valid for that particular drive. The maximum pushing force is specified
here. The following illustration shows where the specifications are located on the drive's ratings
plate.
The ratings plate shown is an example; the specifications for your drive may differ from this illus-
tration.
Figure 2 Ratings plate example
DUOMAT 9 + 2 CARE
Model name
xxxxx
Article number
100-240V ~50/60Hz
Input voltage and frequency
max. 4.00A
Current consumption
Duty cycle 2min ON /18min OFF
Intermittent operations: 2 minutes / 18 minutes
max. Force
Push force
Prod.Date
Calendar week / year
Serial-No.
Serial number for your drive
IPX4
Protection degree
Stroke
Stroke (head / foot)
Use in dry rooms only!
Protection class II
Follow all special disposal instructions!

DUOMAT 9 Possible combinations
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3. Possible combinations
The DUOMAT 9 can be combined for use with other drives. The following basic combinations are
possible:
a DUOMAT 9 with a controller keypad,
a DUOMAT 9+1 as the main drive and a single drive used as a slave drive with a controller key-
pad,
a DUOMAT 9+2 as the main drive and two drives used as slave drives with a controller keypad,
Systems can be customized by combining drives with the controller keypad and control units as
needed.
DewertOkin has separate system instruction manuals containing all information and instructions
needed for these systems.
Only a DewertOkin device should be used to control the drive since they have already been ver-
ified to work together.
3.1 Layout of system connections
Refer to the sticker on the drive for details about layout and positioning of the connections. The
sticker is located under the sockets. It indicates the proper type of connections for the drive. The
layout of the connection scheme is individual and depends on the system specifications. Figure 3
shows an example of the position of the sticker (label).
Figure 3 Position of the connection layout sticker
A Layout of connections
NOTICE
Only connect the components according to the specifications found on the drive
sticker. Any other arrangement of connections may damage the drive.
A

Possible combinations DUOMAT 9
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3.1.1 Optional: AUX connection positions
The optional AUX connection label indicates the location of the AUX connection for service and
maintenance personnel.
Figure 4 Optional AUX connection label on the back of the DUOMAT 9
A DUOMAT 9
B DUOMAT 9 ER/SB (with mechanical reset
function)
C DUOMAT 9 ER/SB (with mechanical reset
function) and Bowden cable retainer
D AUX connection label (optional)
A
B
D
D
D
C

DUOMAT 9 Description
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4. Description
The DUOMAT 9 is an electrically driven unit that is responsible for adjusting the end product. The
head and foot sections of a bed can be adjusted depending on the drive options. The drive is oper-
ated by means of a controller keypad.
The different drive models vary according to their:
motor power,
number of motors,
optionally available mechanical reset function (using a rotary switch),
optionally available mechanical reset function (using a rotary switch and Bowden cable).
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
Refer to the "Possible combinations" chapter for more details about the different configurations of
drives and controllers. Your supplier or sales agent can also provide you with more information.
4.1 Components
The main components of the DUOMAT 9 are its electric motors and the adjustment mechanism
which is enclosed under the housing and shutters. The shutters must be opened in order to mount
the drive to the end product. The brackets fastened to the end product are then inserted into these
openings. A rechargeable battery can be connected to the DUOMAT 9.
Figure 5 DUOMAT 9 (without motor cap)
A Shutters
B Connections for slave drives, controller key-
pad, etc.
C Connections for special equipment (at rear
of drive)
D Connection for power cord
E Snap-in locking device (for cover)
F Symbol for head end of bed
G Optional UBB (floor lighting feature)
H Symbol for foot end of bed
A
H
A
B
D
F
E
E
G
C

Description DUOMAT 9
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4.1.1 Configurations variants for the DUOMAT 9
Figure 6 Rear sides of the DUOMAT 9
A DUOMAT 9
B DUOMAT 9 ER/SB (with mechanical reset
function)
C DUOMAT 9 ER/SB (with mechanical reset
function) and Bowden cable retainer
CAUTION
The mechanical reset function operates without mains power. It is not a safety system
in the sense of security and is not intended for continuous use. It should not be used to
adjust the bed in emergencies!
A
B
C

DUOMAT 9 Description
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4.1.2 Mains power supply connection
WARNING
Please follow these operating instructions carefully. You could be injured by fire or
electrical shock if you do not follow these assembly instructions.
The appropriate pluggable power supply cord is included, depending on the regional version (USA,
EURO continental Europe, the UK, Australia or Japan).
WARNING
Only use the proper power cable that is permitted in your country. Be sure to use the
correct plug shape (refer to Figure 7).
F
Figure 7 Power cord, regional variants
A DUOMAT 9
B Power plug (USA)
C Power plug (Australia)
D Power plug (EURO flat plug)
E Power plug (United Kingdom)
F Power plug (Japan)
A
B
D
C
E

Technical specifications DUOMAT 9
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5. Technical specifications
Mains power supply connection
100 V - 240 V AC, 50/60 Hz (refer to the ratings plate on
the drive)
Current consumption at rated load
4.0 A –1.5 A (depending on power connection)
Push force
Max. 6000 N, depending on version (refer to the ratings
plate on the drive)
Pushing force of the ER/SB
Max. 4500 N, depending on version (refer to the ratings
plate on the drive)
Mode of operation1under max. rated
load.
Intermittent duty 2 min./18 min.
Protection class
II
Noise level
≤ 65 dB(A)
Current consumption of all drives 2
Max. 5 A DC for intermittent duty 2 min / 18 min
Drive type
Double drive
Drive options
DUOMAT 9, DUOMAT 9+1, DUOMAT 9+2
Protection degree
IPX4
Stroke
87, 81, 69 mm
Length x width x height
733 mm x 191 mm x 131 mm
733 mm x 193 mm x 131 mm (ER/SB)
Axle gap distance
581 ±2 mm
Diameter of axle support
Ø 25 mm, Ø 34 mm (depending on application)
Weight
Max. 6.3 kg
Ambient conditions for operation, storage and transport
Transport / storage temperature
From -20 °C to +50 °C
From -4 °F to +122 °F
Operating temperature
From +10 °C to +40 °C
From +50 °F to +104 °F
Relative humidity
From 30% to 75%
Air pressure
From 800 hPa to 1060 hPa
Height
< 2000 m
1Mode of operation: intermittent duty 2 min./18 min. This means that after the unit is operated with its rated
load for up to two minutes it must then be paused for 18 minutes. The system can malfunction if this pause
is not observed!
2No more than two drives may be operated at rated load simultaneously!

DUOMAT 9 Technical specifications
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Figure 8 Dimensions of the DUOMAT 9 drive, in mm
Figure 9 Dimensions of the 9 DUOMAT ER/SB (with mechanical reset function or Bowden
cable retainer), in mm
Figure 10 Dimensions of the DUOMAT 9 drive, in mm
733
173
191
131
733
193
581±2

Technical specifications DUOMAT 9
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Pivot lever
Figure 11 Pivot lever, in mm (an example)
Only use a pivot lever with the proper dimensions.
Make sure that you consider the amount of torque that is generated by the drive when you de-
sign the weld between the bracket and the end product.
Max. 34