Phoenix Mecano PMZ10ES User manual

EN Assembly Instructions
Electric cylinder PMZ10ES……………………………………….2
B.017 599
Version 1.0

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Contents
1Installation Declaration ..................................................................................................4
1.1 PMZ10ES Installation Declaration.....................................................................................4
2General information........................................................................................................5
2.1 Notes on these assembly instructions...............................................................................5
3Liability / warranty ..........................................................................................................6
3.1 Liability .............................................................................................................................6
3.2 Product monitoring............................................................................................................6
3.3 Language of the operating instructions .............................................................................6
3.4 Copyright..........................................................................................................................6
4Use / operating personnel..............................................................................................7
4.1 Intended use.....................................................................................................................7
4.2 Unintended use.................................................................................................................7
4.3 Reasonably foreseeable misuse.......................................................................................7
4.4 Who may use, install and operate this electric cylinder?...................................................7
5Safety...............................................................................................................................8
5.1 Safety instructions ............................................................................................................8
5.2 Special safety instructions ................................................................................................8
5.3 Safety signs......................................................................................................................9
6Product information......................................................................................................10
6.1 Mode of operation...........................................................................................................10
6.1.1 Variants of power supply.................................................................................................10
6.1.2 Variants of force / speed.................................................................................................10
6.2 Dimensions of geometry.................................................................................................10
6.3 Variants of suspension....................................................................................................11
6.4 Technical data ................................................................................................................13
6.5 Overview diagram of the electric cylinder........................................................................14
6.6 Plugs / connectors option overview.................................................................................14
6.7 Performance chart..........................................................................................................15
6.7.1 Current consumption.......................................................................................................15
6.7.2 Speed.............................................................................................................................16
7Life phases....................................................................................................................17
7.1 Electric cylinder scope of delivery...................................................................................17
7.2 Transport and storage.....................................................................................................17
7.3 Important information on installation and commissioning ................................................17
7.4 Assembly........................................................................................................................18

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7.4.1 Installation procedure......................................................................................................19
7.5 Maintenance...................................................................................................................20
7.6 Cleaning .........................................................................................................................20
7.7 Disposal and return.........................................................................................................20
8Connection plans..........................................................................................................21
8.1 Connection type AP.4.017 712 .......................................................................................21
8.2 Connection type AP.4.017 713 .......................................................................................22
8.3 Connection type AP.4.017 714 .......................................................................................23
8.4 Connection type AP.4.017 715 .......................................................................................24
8.5 Connection type AP.4.017 716 .......................................................................................25
8.6 Connection type AP.4.017 717 .......................................................................................26
8.7 Connection type AP.4.017 718 .......................................................................................27
8.8 Connection type AP.4.017 719 .......................................................................................29
8.9 Connection type AP.4.017 720 .......................................................................................31
8.10 Connection type AP.4.017 721 .......................................................................................33
8.11 Connection type AP.4.017 722 .......................................................................................35
8.12 Connection type AP.4.017 723 .......................................................................................37

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1 Installation Declaration
1.1 PMZ10ES Installation Declaration
within the meaning of the Machinery Directive 2006/42/EC, Annex II, 1.B for incomplete machines
Manufacturer:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
confirms that the product named therein
Product designation: PMZ10
Type designation: PMZ10
Trade name: PMZ10
Function: Electromotive extension and retraction of the pushrod for creation of
linear motion
meets the requirements for an incomplete machine according to the Machinery Directive
2006/42/EC.
The following essential requirements of the Machinery Directive 2006/42/EC according to Annex I have been applied and fulfilled:
1.1.5.; 1.3.2.; 1.3.3.; 1.3.4.; 1.3.7.; 1.5.1.; 4.1.2.1.; 4.1.2.3.
It is also declared herewith that the special technical documentation according to Annex VII Part B has been compiled.
It is expressly stated that the incomplete machine complies with all applicable provisions of the following EC guidelines:
2011/65/EU Directive 2011/65/EU of the European Parliament and the Council dd. 8 June 2011 on the restriction of the
use of certain hazardous substances in electrical and electronic equipment
IEC 60601-1-2:2014 Medical Electrical Equipment –Part 1-2: General requirements for basic safety and
Essential performance –Collateral standard: Electromagnetic disturbances –Requirements and
test (IEC 60601-1-2:2014); German version EN 60601-1-2:2015
Phoenix Mecano Komponenten AG undertakes to submit technical documentation for the incomplete machine upon substantiated request
of the national competent bodies in electronic format.
A person established within the Community and authorised to draw up the relevant technical documentation:
Timo Fluck
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Setting into operation is forbidden until it is established that the machine, into which this incomplete machine
is installed, complies with the provisions of the EC Directive 2006/42/EC.
It must comply with the CE guidelines prior to marketing, including with regard to documentation.
Stein am Rhein / 18.06.2019 Timo Fluck
_______________________ __________________ Technical supervision
Mechanical components
(place/date) (signature) (identification of the signatory)

Phoenix Mecano Komponenten AG
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2 General information
2.1 Notes on these assembly instructions
These assembly instructions are only applicable for the electric cylinder described and intended as documentation for the manufacturer
of the final product, into which this incomplete machine will be installed.
We herewith particularly emphasize that the operating instruction containing description of all functions and safety notes for the final
product must be compiled for the end customer by the manufacturer of the final product.
This also applies to the installation into a machine. The machine manufacturer is responsible for the respective safety equipment, inspec-
tions, documentation and monitoring of pinch and shear points that may potentially arise.
This assembly instructions help
avoid hazards
and downtime,
and guarantee and / or extend the lifetime of the product.
Hazard warnings, safety recommendations and data in these assembly instructions shall be adhered to with no exception.
The assembly instructions must be read and used by each person, who works with the product.
Setting into operation is forbidden until it is established that the machine complies with the provisions of the EC Guidelines 2006/42/EC
(Machinery Directive). It must comply with the CE guidelines prior to marketing, including with regard to documentation.
We expressly draw the attention of the re-user of this incomplete machine / partial machine / machine part to the duty of extension and
complementation of this documentation. In particular, a CE Declaration of Conformity must be drawn up by the re-user in case of fitting or
mounting of electric elements and/or drives.
Our Installation Declaration will automatically become void.

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3 Liability / warranty
3.1 Liability
Phoenix Mecano Komponenten AG assumes no liability for damages or impairments resulting from structural modifications by a third party
or modifications of the safety devices of this electric cylinder.
Phoenix Mecano Komponenten AG assumes no responsibility for the spare parts that have not been tested and authorised by Phoenix
Mecano Komponenten AG.
Otherwise, the EC Installation Declaration becomes void.
The safety-related devices must be regularly tested for operability, damage and integrity.
We reserve the right to make technical modifications of the electric cylinder and changes of its assembly instructions.
Advertising materials, product leaflets on sales activities, public statements or similar notices may not be taken as basis for suitability and
quality of the product, for which purpose a detailed technical advice is strongly recommended. No claims can be asserted against Phoenix
Mecano Komponenten AG as to availability of previous versions or adjustments to the current
version of the electric cylinder.
In case of any inquiries please specify the type plate data.
Our address:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Tel.: [phone]
Fax: [phone]
3.2 Product monitoring
Phoenix Mecano Komponenten AG offers products with highest possible technical level, adapted to the latest safety standards. Inform us
please immediately of any recurrent failures or malfunctions.
3.3 Language of the operating instructions
The original version of these assembly instructions was drawn up in the EU official language of the manufacturer of this incomplete
machine. Translations into other languages are translations of the original version subject to the legal requirements of the machinery
directive.
3.4 Copyright
Individual copies, e.g. copies and printouts, may only be made for private use. Production and dissemination of other reproductions is
only permitted with the express consent of Phoenix Mecano Komponenten AG. Users themselves are responsible for compliance with
legal regulations and can be held liable in the event of misuse. The copyright owner of these assembly instructions is Phoenix Mecano
Komponenten AG.

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4 Use / operating personnel
4.1 Intended use
The electric cylinder shall be used exclusively for the adjustment of the guided components or other comparable adjustment tasks. The
electric cylinder may not be used in potentially explosive atmosphere as well as in direct contact with food, pharmaceutical or cosmetic
products. Catalogue information, content of these assembly instructions and / or conditions specified in the order must be taken into
account. The values specified in these assembly instructions are maximum values and may not be exceeded.
4.2 Unintended use
“Unintended use” means that the information given in section 4.1 Intended use is not being observed. Unintended use and improper
handling, as well as operating, installing or handling this electric cylinder by untrained personnel may result in hazards to the personnel.
Moving persons with this electric cylinder, for example, is an example of an unintended use and is forbidden. Phoenix Mecano Kompo-
nenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unintended use.
4.3 Reasonably foreseeable misuse
Overloading the device by exceeding the weight or duty cycle
Use in the environments outside the specified IP protection class
Use in the environment with high humidity > dew point
Use in the premises with potentially explosive atmosphere as defined in ATEX Directive
Operating in damage to the mains supply, housing, motor cable, manual switch or other control lines (SPS, PC, etc.) Atten-
tion: Accessories (power supply, manual switch, etc.) have protection class IP40
Use when incompletely assembled or insufficiently fixed
Stroking out (moving up to a stop)
Use in applications with lateral forces and torques
When unplugged, no hazard may arise.
4.4 Who may use, install and operate this electric cylinder?
Individuals, who have fully read and understood the assembly instructions, may use, install and operate this electric cylinder. The respon-
sibilities associated with handling this electric cylinder must be clearly defined and observed.

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5 Safety
5.1 Safety instructions
Phoenix Mecano Komponenten AG has constructed this electric cylinder according to the current state of the art and existing safety
regulations. However, if the electric cylinder is misused and/or operated in the manner inconsistent with the intended use or if the safety
instructions are not observed, this may result in hazards to personnel and property. Competent handling guarantees high performance
and availability of the electric cylinder. Faults or conditions, which may impair the safety, must be rectified immediately.
Every person involved in the assembly, use or operation of this electric cylinder, must have read and understood theassembly instructions.
This includes:
understanding the safety instructions in the text, and
being familiar with the configuration and functioning of various options of operation and application.
The electric cylinder may only be used, installed and operated by the designated, trained personnel. Any works on and with the electric
cylinder may only be carried out according to this instruction. This instruction needs therefore be kept safe and close at hand in the vicinity
of the electric cylinder.
The general, national or operational safety instructions shall be observed. Responsibilities for the use, installation and operation of this
electric cylindermust be unequivocally stipulated and observed so that no unclear situation may arise with regard to safety aspects. Before
every commissioning, the user must ensure that no persons or objects remain in the danger area of the electric cylinder. The user may
only operate theelectric cylinder if it is in a faultless condition. Any change must beimmediately reportedto the nearest person responsible.
5.2 Special safety instructions
Any works with the electric cylinder may only be carried out according to this instruction.
The device may only be opened (installed / dismantled) by authorised specialist personnel. In case of any defect of the electric
cylinder, we recommend to contact the manufacturer and/or send this electric cylinder for repair.
Power supply must be disconnected before installation, dismantling, maintenance or troubleshooting.
The re-user must prevent pinching between guiding tube and the front suspension by means of design.
A proper installation of the supply lines prevents the hazards posed by this application.
Only use original accessories and spare parts.
The re-user must prevent potential damages caused by the failure of the end position switch-off or nut breakage by means of
design.
The electric cylinder may not be exposed to lateral forces or torques.
Loss of connection between the thrust rod and guiding tube in case of a tensile load must be prevented by means of design. It
means that, especially with suspended loads, additional safety devices (e.g.: cable, chain, etc.) must be affixed!
During maintenance, only original parts must be used and installed by trained specialist personnel.
For safety reasons, unauthorised modifications or changes of the electric cylinder are prohibited.
The performance data of this electric cylinder determined by Phoenix Mecano Komponenten AGmay not be exceeded (see 6.6
Performance diagram).
The type plate must remain legible. The data must be retrievable without effort at any time.
Safety-relevant hazard signs identify danger areas on the product.
Safety-relevant devices must be tested for operability, damage and integrity on a regular basis, at least once a year.
In case of an overhead installation of the electric cylinder, the fastened loads must be secured onsite against dropping. The
danger area under the application must be marked in the documentation of the final product.
The electric cylinder must immediately be put out of operation if the mains cable and/or supply line is damaged.

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5.3 Safety signs
These warning and mandatory actions signs are the safety symbols which warn of risk or hazard.
Data of these assembly instructions regarding special hazards or situations with electric cylinder must be complied with, while non-ob-
servance increases the risk of an accident.
The "General mandatory action sign" indicates the necessity to exercise caution.
Data marked with this sign in these assembly instructions require your particular attention.
These contain important information on functions, settings and procedures.
Failure to observe may lead to personal injuries, disturbances of the electric cylinder or the environment.

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6 Product information
6.1 Mode of operation
The electric cylinder serves for adjustment of the guided components or other similar adjustment tasks. It is driven by a low voltage motor.
6.1.1 Variants of power supply
Power supply 12 / 24 / *48 VDC
6.1.2 Variants of force / speed
There are the following basic configurations in terms of force / travel speed of the electric cylinder PMZ10:
M variant
Versions
Push force
Pull force
No-load
Rated load
Version I
F=10,000 N push
F=10,000 N pull
5 mm/s
≤ 4 mm/s
Version II
F= 5,000 N push
F= 5,000 N pull
10 mm/s
≤ 8 mm/s
Version III
F= 2,000 N push
F= 2,000 N pull
21 mm/s
≤ 18 mm/s
The provided data were determined under optimum conditions and may differ as a result of friction loss, temperature changes or external
disturbances.
*Other variants are possible in special versions.
6.2 Dimensions of geometry
Installations lengths
Scale 1:5

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6.3 Variants of suspension
Variants of rear suspension:
Variant 1 –4: Variant 5 –8:
Variant
Angle
Dimension
1
0°
Ø10.1 +0.2
0
2
45°
3
90°
4
135°
Variant 1 –4 is only available up to 5,000 N.
0°
45°
90°
135°
Variant
Angle
Dimension
5
0°
Ø12.1 +0.2
0
6
45°
7
90°
8
135°

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Variants of front suspension:
Variant 1: Variant 2:
Variant 1 is only available up to 5‘000 N.
Variant 3: Variant 4:
Internal thread M12
Screw-in depth 10 mm

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6.4 Technical data
Stroke length
Up to 1000 mm
Dimension A (installation dimension)
Stroke less than 400 mm = stroke + 200 mm
Stroke equal or greater than 400 mm = stroke + 250 mm
Standard stroke lengths
100; 150; 200; 250; 300; 350; 400; 500; 600; 700; 800; 900
und 1000 mm
Special stroke lengths / installation lengths
Customisation possible on request
Mounting position
any desired, without cross forces
Lifting force
2,000 –10,000 N pull / push
(depending on gear ratio and spindle pitch)
Lifting speed
5 –21 mm/s (depending on load / spindle)
Protection class
IP 69k static (≙IP 65 dynamic)
Operating voltage
12 VDC (10 –16 VDC, max. 20 A)**
24 VDC (16 –28 VDC, max. 10 A)**
36* VDC (28 –40 VDC, max. 08 A)**
48 VDC (44 –52 VDC, max. 05 A)**
Ambient temperature
–40 °C to +85 °C
Operating temperature
–20 °C to +65 °C
Self-locking
yes
Stroke tube guide
Slide bearing
Operating mode
ED 30 % Int.3 min./ 7 min. (at nominal load)
Maintenance
maintenance-free
Colour
black powder coated / other colours on request
Electrical connection
M12, M12 signal / free cable end (also see 6.5.1)
Control options
Manual switch / SPS / supply voltage polarity
* available upon request
** measured at room temperature

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6.5 Overview diagram of the electric cylinder
6.6 Plugs / connectors option overview
Transmission
Motor
Connector plug
Emergency adjustment
Pressure equalising element
Fixing adapter, rear
Leading spindle
Guide nut
Thrust tube
Fixing adapter, front
Plug M12 Power, 3-pol.
Plug M12 Power, 3-pol.
Plug M12, 5-pol.

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6.7 Performance chart
6.7.1 Current consumption
F(N)
F(N)
I(A) 12 VDC: Current / force
I(A) 24 VDC: Current / force

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6.7.2 Speed
= M Variant with end switch (unregulated)
v(mm/s) Speed / force
F(N)

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7 Life phases
7.1 Electric cylinder scope of delivery
The electric cylinder is delivered as an individual component. The controls and manual switches and / or accessories are not included in
scope of delivery.
7.2 Transport and storage
The product is to be checked by suitable personnel for visible and functional damage. Damage caused by transport and storage must be
reported to the responsible person and Phoenix Mecano Komponenten AG immediately.
Commissioning damaged electric cylinders is forbidden.
The ambient conditions for the storage of the electric cylinder are prescribed as follows:
air must not contain oils
contact with solvent-based paints must be avoided
lowest / highest ambient temperature: –40 °C to +85 °C
air pressure: from 700 to 1060 hPa
Divergent ambient factors must be approved by Phoenix Mecano Komponenten AG.
7.3 Important information on installation and commissioning
It is essential that you note and follow the following instructions. Otherwise persons can be injured or the
electric cylinder and/or other components damaged.
It is essentialto implement anemergency stop onsite, which could interrupt reliably theoperating voltage in the event of a failure
or malfunction of the incomplete machine!
No additional holes may be made in the electric cylinder.
After setting up and commissioning, it is essential that the plug of the power supply is freely accessible.
The electric cylinder must not be moved to "Stop". Risk of mechanical damage.
The electric cylinder may not be opened.
The user must ensure that there is no danger when the power supply is active.
Pinch and shear points must be avoided in the design of the applications with this electric cylinder. These must be secured and
marked correspondingly.
Automatic start-up of the electric cylinder caused by a defect is to be stopped immediately by disconnecting the power supply
(see Emergency stop).
If the supply line is damaged, the electric cylinder must be taken out of operation immediately.
The pushrod with suspension must be secured against twisting. Non-observance leads to the adjustment of the stroke end
position.
The electric cylinder has not been designed for continuous operation. The number of starts per hour determined for your appli-
cation may not be exceeded.

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7.4 Assembly
After the receipt of the electric cylinder, check the device for any damage. The electric cylinder is delivered ready for operation without a
controller.
The installation of the PMZ10 consists in fixing the electric cylinder using the rear and front suspensions. (here, note your special suspen-
sion variants; see 6.3.1 “Variants of suspension“)
The cross bores of both suspensions measure 12.1 ± 0.1 mm according to the standard. The fasteningbolts are not included in the scope
of delivery.
The following instructions must be observed during installation:
Stroke end positions are set with the pushrod. The pushrod is not secured against twisting. This means that a turning (rotation) of the
pushrod - or the fixed swivel head - is equal to an adjustment of the end positions!
Attention: The attachment points for installation of the electric cylindermust be aligned flawlessly to ensure thesafe andflawless operation!
Action of lateral forces on the pushrod must be excluded.
When a swivel head or clevis is used/assembled, the head must be correctly locked using the lock nut supplied.
Test or trial run must be performed.
Non-observance of this procedure will cause damage to the electric cylinder!
This nullifies the guarantee!
Installation positions of the components must ensure avoiding pinch and shear points, in particular taking into
consideration any future applications.
Make sure to exclude the tripping hazard by proper and safe laying of the supply lines / cables!

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7.4.1 Installation procedure
1. Hang the rear suspension onto the counterpart piece.
Attention: The counterpart piece may not be able to rotate. The electric cylinder must be able to be rotated in the direction
of the arrow (see figure).
2. Fix the suspension at the front.
Attention: The counterpart piece may not be able to rotate. The electric cylinder must be able to be rotated in the direction
of the arrow (see figure).
3. Connect to the appropriate power supply. Attention: do not reverse the polarity!
4. Perform the test run / initial run without load and check operability of the system.
Black –minus
Red –plus / NN V
Brown –functional earth