Phoenix Mecano M9 User manual

EN
Assembly Instructions
Electric cylinder assemblies M9 / 010 / 015 .....................31
Ausgabe:02.2019
PM-Nr.: B.015843
Version: 1-4

Table of Contents
1. Declaration of incorporation
1.1 Declaration of incorporation BGR. M9 / 010 / 015 .................................................. 33
2. General notes
2.1 Notes on these assembly instructions ..................................................................... 35
3. Liability/Warranty
3.1 Liability .................................................................................................................... 36
3.2 Product monitoring ................................................................................................. 36
3.3 Language of the assembly instructions................................................................... 36
3.4 Copyright................................................................................................................. 36
4. Use/Operators
4.1 Intended use............................................................................................................ 37
4.2 Improper use............................................................................................................ 37
4.2.1 Reasonably foreseeable misuse .................................................................. 37
4.3 Who may use, install and operate this electric cylinder ......................................... 37
5. Safety
5.1 Safety instructions ................................................................................................... 38
5.2 Special safety instructions .......................................................................................39
5.3 Safety signs .............................................................................................................. 39
6. Product information
6.1 Mode of operation .................................................................................................. 40
6.2 Electric cylinder assembly M9.................................................................................. 40
6.2.1 Dimensions .................................................................................................. 40
6.2.2 Characteristic data of the basic version ...................................................... 41
6.2.3 Electrical connecting diagram..................................................................... 41
6.2.4 Overview...................................................................................................... 42
6.2.5 Lifting force and speed ............................................................................... 42
6.2.6 Switching frequency.................................................................................... 43
6.2.7 End position limiting................................................................................... 43
6.2.8 Overcurrent protection ...............................................................................43
6.2.9 Other options. ............................................................................................. 43
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Table of Contents
6.3 Electric cylinder assemblies 010. ............................................................................. 44
6.3.1 Dimensions.................................................................................................. 44
6.3.2 Characteristic data of the basic version...................................................... 45
6.3.3 Electrical connecting diagram .................................................................... 45
6.3.4 Overview ..................................................................................................... 46
6.3.5 Lifting force and speed............................................................................... 46
6.3.6 Switching frequency ................................................................................... 47
6.3.7 End position limiting................................................................................... 48
6.3.8 Setting the lifting length............................................................................ 48
6.3.9 Other options.............................................................................................. 49
6.3.10 Accessories................................................................................................. 49
6.3.11 Installation position .................................................................................. 50
6.3.12 Other technical possibilities...................................................................... 50
6.4 Electric cylinder assemblies 015. ............................................................................. 51
6.4.1 Dimensions.................................................................................................. 51
6.4.2 Characteristic data of the basic version...................................................... 52
6.4.3 Electrical connecting diagram .................................................................... 52
6.4.4 Overview ..................................................................................................... 53
6.4.5 Lifting force and speed............................................................................... 53
6.4.6 Switching frequency ................................................................................... 54
6.4.7 End position limiting................................................................................... 55
6.4.8 Installation position .................................................................................... 55
6.4.9 Overrun after switching off and repetition accuracy ................................ 56
6.4.10 Other technical possibilities...................................................................... 56
6.5 Limit switch ............................................................................................................. 56
7. Life phases
7.1 Electric cylinder scope of delivery ........................................................................... 57
7.2 Maintenance ........................................................................................................... 57
7.3 Important information on installation and putting into operation ...................... 57
7.4 Installation............................................................................................................... 58
7.5 Electric cylinder maintenance ................................................................................. 58
7.6 Cleaning .................................................................................................................. 59
7.7 Disposal and return. ................................................................................................ 59
32

1. Declaration of incorporation
1.1 Declaration of incorporation BGR. M9 / 010 / 015
As set out in Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery
Themanufacturer
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
The person in the community that is authorised to compile the
relevant technical documents:
Timo Fluck
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Authorised representative:
Phoenix Mecano
Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
confirms that the named product
Product/manufacture:
Project number: Trade
name:
Function:
M9, M10, LH10, LH11, LH950, LH15
See type plate label
E-cylinder M9, M10, LH10, LH11, LH950, LH15
Extending and retracting the push rod by electromotive power to create a
linear movement
complieswiththerequirementsforpartlycompletedmachineryinaccordancewithECMachinery
Directive 2006/42/EG.
The following basic requirements of Machinery Directive 2006/42/EC are fulfilled:
1.1.5, 1.3.2, 1.3.3, 1.3.7, 1.3.8, 1.3.9, 1.5.1, 4.1.2.3, 1.3.4
Moreover, we declare that the special technical documents have been created according to
Appendix VII Part B.
The manufacturerdeclares explicitly that the partiallycompleted machinery meets all therelevant
provisions of the following EC directives and ordinances:
2011/65/EC
Directive 2011/65/EC of the European Parliament and of the Council from
June 8th, 2011 on the restriction of the use of certain hazardous substances
in electrical and electronic equipment. June 2011 on the restriction of the
use of certain hazardous substances in electrical and electronic equipment
Published in L 174/88 from 01/07/2011
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1. Declaration of incorporation
Sources for the applied harmonised standards according to article 7, paragraph 2:
EN ISO 12100:2010-11
Safety of machinery –General principles for design –Risk assessment and
risk reduction (ISO 12100:2010)
The manufacturer or the person authorised are obliged to hand over the special documents for the
partially completed machine to the national authorities on reasoned request. This transfer is carried
out in agreement, in electronic or paper format.
The commercial protective rights remain unaffected by this.
Important note! The partially completed machine must not be put into operation, until, if required,
it has been determined that the machine in which the partially completed machine is to be installed
complies with the regulations of this guideline.
Stein am Rhein / 13/07/2017
Location / Date
Technical Manager
Signatory’s position
Signature
Stein am Rhein / 13/07/2017
Location / Date
Managing Director
Signatory’s position
Signature
34

2. General notes
2.1 Notes on these assembly instructions
These assembly instructions are documentation which is only valid for the electric cylinder
described and are intended for the manufacturer of the end product into which this partly
completed machinery is to be installed.
Wewish to explicitly pointout that the manufacturer ofthe end product must produce operating
instructions for theend user containing all thefunctions and hazard warnings of theend product.
This also applies to installation in a machine. In this case, the manufacturer of the machine is
responsible for the relevant safety devices, checks, monitoring potential crushing and shearing
points and the documentation.
These assembly instructions will help you,
•
•
•
to avoid hazards,
to prevent downtime,
and to guarantee and increase the lifetime of this product.
Hazards warnings, safety regulations and the information in theseassembly instructions are to be
observed at all times.
These assembly instructions must be read and applied by everyone who works with the product.
Commissioning is forbidden until the machine complies with the provisions of EC Directive
2006/42/EC (Machinery Directive). Before bringing onto the market, this must comply with the CE
Directives, including documentation.
Wehereby inform anyre-user of this partially completed machine/partial machine/machine parts
explicitly of its obligation to expand and complete this documentation. In particular, when installing
or attaching electrical components and/or drives, the re-user is to completea
CE declaration of conformity.
Our declaration of incorporation becomes invalid automatically.
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3. Liability/Warranty
3.1 Liability
Phoenix Mecano Komponenten AG does not accept any liability for damage or impairments which
occur as a result of changes to the construction of this electric cylinder by third parties or changes to
its protective equipment.
Only original spare parts may be used when undertaking repair and maintenance. Repairs must only
be carried out by trained specialist personnel.
Phoenix Mecano Komponenten AG does not accept any liability for spare parts that have not been
tested and approved for use by Phoenix Mecano Komponenten AG. The EC declaration of
incorporation will otherwise become invalid.
Safety-relevantdevicesmust be inspected at regularintervals, butat least once a year, for proper
function, damage and completeness.
We reserve the right to make technical changes to the electric cylinder and to these assembly
instructions.
Advertising, public statements or similar announcements may not be used as a basis for the quality
and suitability ofthe product. Claims toPhoenix Mecano Komponenten AG regarding the availability
of earlier versions or adaptations to the current version of the electric cylinder will not be accepted.
In the event of any questions, please state the details on the type plate.
Our address:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Switzerland
Tel.: [phone]
Fax: [phone]
3.2 Product monitoring
Phoenix Mecano Komponenten AG offers you state of the art products compliant with current
safety standards.
Please inform us immediately if you experience repeated failures or faults.
3.3 Language of the assembly instructions
The original version of these assembly instructions was produced in the official EUlanguage used by
the manufacturer of this partially completed machine.
Translations into other languages are translations of the original version and the legal provisions of
the Machinery Directive apply to these.
3.4 Copyright
Individual reproductions, e.g., copies and printouts, may only be made for private use. The
production and distribution of further reproductions is permitted only with the explicit approval of
Phoenix Mecano Komponenten AG. The user is personally responsible for complying with statutory
regulations and may be liable for prosecution in the event of misuse.
The copyright to these assembly instructions is held by Phoenix Mecano Komponenten AG.
36

4. Use/Operators
4.1 Intended use
The electric cylinder is to be used exclusively for the adjustment of guided components or other
movement applications of a similar nature.
The electric cylinder may not be used in areas with a potentially explosive atmosphere or in direct
contact with foodstuffs, pharmaceutical or cosmetic products.
Catalogueinformation,thecontentsoftheseassemblyinstructionsand/orconditionsdetermined in
the order are to be taken into account.
The values given in these assembly instructions are maximum values and must not be exceeded.
4.2 Improper use
“Improper use” means that the information given in section Intended use is not being observed. In the
event of improper use, incorrect operation and if this electric cylinder is used, installed or operated
by untrained personnel, this electric cylinder may pose risks for the personnel.
Moving persons with this electric cylinder, for example, is an example of improper use and is
forbidden.
In event of improper use, Phoenix Mecano Komponenten AG is no longer liable for this electric
cylinder and its general operating licence will expire.
4.2.1 Reasonably foreseeable misuse
•
•
•
•
•
•
•
•
•
•
Overloading the appliance by exceeding the weight or duty cycle
Use in areas outside the specified IP protection class.
Use in an environment with high air humidity > dewpoint
Use in rooms with with a potentially explosive atmosphere as defined in the ATEX directive Use
with damaged feed lines or housing
Use when the electric cylinder is not sufficiently fixed. Moving
up to the stop.
Use when the push rod inside is rotated Use
outdoors
Use when forces or torque act laterally
4.3 Who may use, install and operate this electric cylinder
Persons who have read and understood all of these assembly instructions are permitted to use the
electric cylinder, install itand operate it. The responsibilities for dealing with this electric cylinder must
be clearly defined and adhered to.
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5. Safety
5.1 Safety instructions
Phoenix Mecano Komponenten AG has built this electric cylinder according to the current state of the
art and existing safety regulations. Nonetheless, this electric cylinder can pose risks to persons and
property ifit is used improperly or for anon-intendeduseorif the safety instructions are not observed.
Correct operation guarantees high performance and availability of this electric cylinder.
Faults or conditions which can impair safety are to be rectified immediately.
Every person who is involved in the assembly, use or operation of this electric cylinder must have
read and understood these assembly instructions.
This includes
•
•
understanding the safety instructions in the text and
being familiar with the arrangement and function of the various operating and application
options.
Only nominated persons may use, install and operate the electric cylinder. All work on and with the
electric cylinder may only be carried out in accordance with these instructions. For this reason, these
instructions must always be kept in a location near the electric cylinder and storedsafely.
The general, national and company safety regulations must be observed. Responsibilities for the use,
assembly and operation of this electric cylinder must be clearly stipulated and observed so that no
unclear situations can arise with regards to safety aspects. The operator must always ensure that
no person or object remains in the danger area around the electric cylinder before putting into
operation. The user must only use the electric cylinder ifit isin perfectcondition. Any change is to be
reported to the nearest line manager immediately.
38

5. Safety
5.2 Special safety instructions
•
All work with the electric cylinder may only be carried out in accordance with these
instructions.
The device may only be opened by authorized specialist personnel. If there is a fault in the
electric cylinder, we recommend contacting the manufacturer and/or sending the electric
cylinder to be repaired.
Before installation, removal work, maintenance or troubleshooting, disconnect the power
source.
The correct routing of supply lines prevents this application from being a risk. Use
original accessories and spare parts only.
Possible damage from failure of the limit switch or from a nut breaking must be prevented in a
constructive manner.
No lateral forces or torques may affect the push rod or electric cylinder.
With tensile loading, constructional measures must be net to prevent the push rod from
releasing from the spindle.
Unauthorised modifications or changes to the electric cylinder are not permitted for safety
reasons.
The performance specifications of these electric cylinder specified by
Phoenix Mecano Komponenten AG must not be exceeded.
The type plate must remain legible. It must be possible to identify the ratings data effortlessly at
any time.
Safety-relevant hazard symbols identify danger areas on the product.
Safety-relevant devices must be inspected at regular intervals, but at least once a year, for
proper function, damage and completeness.
With an overhead installation of the electric cylinder, fixed loads must be secured against
falling down. The danger area underneath the application must be marked in the
documentation of the end product.
If a mains lead and/or feed line is damaged, the electric cylinder is to be taken out of service
immediately.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
5.3 Safety signs
The warning and mandatory signs are safety signs that warn of risk or danger.
Information in these assembly instructions on particular hazards or situations on the electric
cylinder must be observed, as failure to do so increases the risk of accidents.
The "General mandatory sign" instructs you to be alert.
Markedinformationintheseassemblyinstructionsrequiresyourparticularattention.
Theycontainimportantinformationaboutfunctions,settingsandprocedures.Failure to
observe may lead to personal injury and malfunctions to the electric cylinder or
damage to theenvironment.
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6. Product information
6.1 Mode of operation
The electric cylinder is to be used exclusively for the adjustment of guided components or other
adjustment tasks of a similar nature. The drive is carried out using the integrated DCmotor.
6.2 Electric cylinder assembly M9
6.2.1 Dimensions
Condensed water opening
The plastic joint head is screwed onto the M8 thread of the push rod.
The plastic joint head can be pulled out by approx. 1 mm to 1.5 mm to extend the fitting length.
Use Loctite 496 adhesive for securing the screw connections.
Observe the details of the manufacturer for the application of the adhesive used.
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6. Product information
6.2.2 Characteristic data of the basic version
6.2.3 Electrical connecting diagram
StandardconfigurationaccordingtodiagramSC.4.53.
Multifuse
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Blue
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Component
M9
Type
M999
M999.1
M999.2
Standard electric connection
24 VDC
Power consumption
15 Watt
Dynamic tension and compression
force
300 N
125 N
300 N
Static tension and compression
force
500 N
Max. lifting length with standard
version
50 mm
Lifting speed approx.
5 mm/s
14 mm/s
2 mm/s
Limit switch-off
by integrated limit switch
Overheat protection
installed
Connecting cable
2-wire PN. length: 1.5 m
Protection class
IP 30
Ambient temperature
-10 deg. Celsius to +40 deg. Celsius
Weight
0.4 kg
Electrical connecting diagram
SC. 4.53
Attachments, housing side
Axis bores Ø 8 +0/-0.1 mm
Attachments, push rod side
Joint head Ø 8 +0/-0.1 mm
Maintenance
Maintenance-free

6. Product information
6.2.4 Overview
The electric cylinder of assembly M9 is available for 12 Volt and 24 Volt direct current.
Housing cover
Suspension
front
Bellows
DC motor with
Auger
Tapped spindle
Printed board with
end switches
Housing floor
Cable
6.2.5 Lifting force and speed
The lifting force and speed of the electric cylinder assembly M9 with operating voltage 24 VDC.
M999
M999.1
M999.2
42

6. Product information
6.2.6 Switching frequency
The electric cylinders of assembly M9 are not been suitable for continuous operation (100
per cent ED).
The maximum number of double strokes per hour depending on the lifting force and lifting length
are specified in the table.
With ambient temperatures of +40°C or greater, the maximum permissible number of double
strokes per hour is reduced by 30%.
The maximum ambient temperature must not exceed +60°C.
6.2.7 End position limiting
Limit switches are installed in the electric cylinder for limiting the end position.
When commissioning, always ensure that the electric cylinder is switched off in the end position
electrically via the limit switch. The electric cylinder must not be moved to the stop.
6.2.8 Overcurrent protection
The overcurrent protection installed has an internal resistance of 10
-2
to 10
-1
Ohm.
When heating from overload, this overcurrent protection switches the high-resistance and
interrupts the electric circuit. In this case, the electric cylinder must be switched off and the error
source remedied. The electric cylinder can be restarted after a cooling period of the overcurrent
protection of at least 2 minutes.
6.2.9 Other options
•
•
•
•
•
•
Voltage, 12 VDC Stroke
length < 50 mm
Signal contact according to diagram SC.4.45* non-isolated
Signal contact according to diagram SC.4.50* with potential-free contacts
Potentiometer according to diagram SC.4.67*
Other special diagrams
* Diagrams for one-off production are not represented or documented in these instructions.
Information must be requested from the suppliers.
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Component
M999
M999.1
M999.2
Lifting speed
5 mm/s
14 mm/s
2 mm/s
Nominal lifting force
300 N
125 N
300 N
Stroke length
Operating cycles in double strokes per hour
at +20°C ambient temperature
10 mm
250
750
100
20 mm
125
375
50
30 mm
80
250
30
40 mm
60
180
25
50 mm
50
150
20

6. Product information
6.3 Electric cylinder assemblies 010
6.3.1 Dimensions
Lifting length setting
Lifting length setting
Lifting length setting
Options:
Bellows
Protection class increases
from IP40 to IP54
Bellows
The fitting length can be adjusted ± 4 mm using the eyebolt.
After setting, the eyebolt mustbe secured in place using the hexagon nut (seeassembly
accessories).
44

6. Product information
6.3.2 Characteristic data of the basic version
6.3.3 Electrical connecting diagram
Standard version according to diagram SC.4.23 and SC.4.110.
SC.4.23
SC.4.110
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black
blue
black
blue
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Component
010
Types
M10
LH10
LH11
LH950
Standard electric connection
24 VDC
Power consumption
9 Watt
27 Watt
Dynamic tension and
compression force
200 N
300 N
500 N
Static tension and compression
force
500 N
1250 N
Max. lifting length with
standard version
40 mm
100 mm
Lifting speed approx.
4 mm/s
7 mm/s
4 mm/s
Limit switch-off
Limit switch, non-
adjustable
Limit switch, adjustable from outside
(for lifting lengths from 30 to 100 mm)
Overheat protection
No overheat protection
Connecting cable
2-wire PN. length: 1.5 m
Protection class
IP 54
for stroke 22 mm
IP 40
for stroke >
22 mm
IP 54
Ambient temperature
-20 deg. Celsius to +40 deg. Celsius
-20 deg. Celsius to +85 deg. Celsius
Weight
0.45 kg
0.55 kg
0.75 kg
1.15 kg
Electrical connecting diagram
SC. 4.110
SC.4.23
Attachments, housing side
Lateral trunnion mounting bore M6 x 8
Attachments, push rod side
Eyebolt
Maintenance
Maintenance-free

6. Product information
6.3.4 Overview
The electric cylinder of assembly 010 is available for 12 Volt and 24 Volt direct current.
Front flange with
optimum sliding
bearing and scraper
Eyebolt DIN 444
Push rod
Protective tube Tapped spindle
Gear housing
and gear
Shoulder flange*
Adjustment spindle*
DC motor
Cable
Limit switch
*Attention: with the electric cylinder of type M10, the stroke cannot be adjusted
(without adjustment spindle and shoulder flange).
6.3.5 Lifting force and speed
The lifting forces and speeds of the electric cylinder assembly 010 are specified in the tables.
* Lifting length at LH10 maximum 90 mm
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Component
010
Type
LH11
LH950
Lifting force
Idling
50 N
100 N
150 N
300 N
Idling
250 N
500 N
Gear ratio
Approximate lifting speed in mm/s
1:3
38
31
22
-
-
-
-
-
1:9
13
>
>
10
7
-
-
-
1:18
-
-
-
-
-
7
5.5
4
1:27
-
-
-
-
-
-
-
-
1:288
-
-
-
-
-
-
-
-
Component
010
Type
M10/LH10
Lifting force
Idling
40 N
50 N
100 N
150 N
200 N
300 N
Gear ratio
Approximate lifting speed in mm/s
1:3
23
14
10
-
-
-
-
1:9
8
>
>
6
>
4
-
1:18
-
-
-
-
-
-
-
1:27
2.7
>
>
2.3
2.3
>
1.9
1:288*
constant approx. 0.25

6. Product information
6.3.6 Switching frequency
The electric cylinders of assembly 010 are not been suitable for continuous operation (100
per cent ED).
The maximum number of double strokes per hour depending on the lifting force and lifting length
are specified in table I.
With ambient temperatures of +20 °C or greater, the maximum permissible number of double
strokes per hour is reduced.
The reduced values are specified in per cent (%) in table II when considering the valuesfrom table I.
Table I
* With type M10 maximum lifting length 40 mm
Table II
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Type
M10/LH10
LH11/LH950
Ambient temperature
Reduced switching frequency compared with table I
20 °C
100 %
100 %
40 °C
70 %
80 %
50 °C
50 %
70 %
85 °C
-
50 %
Type
M10*/LH10
LH11
LH950
Nominal lifting force
100 N
200 N
150 N
300 N
300 N
500 N
Stroke length
Switching frequency in double strokes per hour
at +20 deg. Celsius ambient temperature
20 mm
300
150
500
250
250
150
40 mm
150
75
250
125
125
75
60 mm
100
50
160
80
80
50
80 mm
75
35
125
65
65
40
100 mm
60
30
100
50
50
30

6. Product information
6.3.7 End position limiting
The electric cylinder must not be moved to the stop. Limit switches are installed as standardfor
limiting the end position. When commissioning, make sure that the electric cylinder is switched off in
the end position electrically via the limit switch and that moving to the stop is prevented.
Electric cylinder type M 10
The limit switches are integrated and cannot be adjusted.
Special versions with lifting lengths of 40 mm or smaller are set in the factory.
Electric cylinder type LH10 / LH11 / LH950
The limit switches are integrated and can be adjusted afterwards.
Lifting length set when delivered = 100 mm
Minimum adjustable lifting length = 30 mm
Maximum adjustable lifting length = 100 mm
Adjustablelifting lengthsof 0 to 70mm are possiblewith special versions. Setlifting length when
delivered is 70 mm.
6.3.8 Setting the lifting length
Types LH 10 / LH 11 / LH 950
Functional principle of the end position limiting:
The end of the push rod actuates the limit switch in the end position, designated as S1 and S2 in the
graphic.
S1
S2
1
Threaded pins
on the side
2
Limit switch -
Setting screw
Procedure for setting the limit switch:
•
•
turn back the threaded pin on the side
turn the limit switch adjustment screw until the desired position (lifting length) has been
reached
re-tighten the threaded pin on the side
•
When turning the limit switch adjustment screw clockwise, the respective limit switch moves by
0.7 mm in the direction of the arrow per rotation.
When turning the limit switch adjustment screw counter-clockwise, the respective limit switch
moves by 0.7 mm in the opposite direction of the arrow per rotation.
If the limit switches are positioned so that these make contact with one-another then the
minimum lifting length is reached.
After setting the lifting length, the limit switch adjustment screws must be secured using the
threaded pins on the side of the housing. Tool required: hexagon socket with 1.5 mm width across
flats.
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6. Product information
6.3.9 Other options
Bellows
The electric cylinder of assembly 010 can be retrofitted with a bellows.
The overall length and the fitting length extend by 30 mm as a result of this.
With type M 10, the protection class increases from IP40 to IP54 with the bellows.
Potentiometer
The types LH10, LH11 and LH950 can be equipped with the following potentiometers:
•
•
•
10 kOhm linear potentiometer for 55 mm lifting length according to SC.4.001035
2 kOhm linear potentiometer for 60 mm lifting length according to SC.4.001973 1
kOhm linear potentiometer for 90 mm lifting length
Other resistance values and lifting lengths on request.
6.3.10 Accessories
Fixing / trunnion kit assembly 010
The trunnions are screwed into the existing thread of the electric cylinder from the side.
One set comprises two trunnions. The trunnion set is not incuded in the scope of delivery.
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