phytron DIOM01.1 User manual

phytron
10/2015 Manual MA 1271-A003 EN
phyMOTIONTM
Digital I/O Module
DIOM01.1 / DIOM0a.1
Firmware Version:
V
1.0.0 (Loader)
V
1.0.0 (Loader)
V
1.0.0 (System)
V
1.0.0 (System)
TRANSLATION OF THE ORIGINAL GERMAN MANUAL

Manual DIOM01 / DIOM0a
MA 1271-A003 EN 2
©2015
All rights with:
Phytron GmbH
Industriestraße 12
82194 Gröbenzell, Deutschland
Tel.: [phone]
Fax: [phone]
Intention of the manual:
In this manual you will find descriptions and specifications of the phyMOTIONTM module:
Digital Input and Output Module DIOM01/DIOM0a.
This manual is a supplementary volume to the operating instructions
phyMOTIONTM Modular Multi-axis Controller for Stepper Motors
In the manual phyMOTIONTM Modular Multi-axis Controller for Stepper Motors
(http://www.phytron.de/phyMOTION) are the descriptions of the features and specifications
for the phyMOTIONTM stepper motor controller.
Every possible care has been taken to ensure the accuracy of this technical manual. All
information contained in this manual is correct to the best of our knowledge and belief but
cannot be guaranteed. Furthermore we reserve the right to make improvements and
enhancements to the manual and / or the devices described herein without prior
notification.
We appreciate suggestions and criticisms for further improvement.
Email address: [e-mail]
Questions about the use of the product described in the manual that you cannot find
answered here, please contact your representative of phytron (http://www.phytron.eu/) in
your local agencies.

phytron
3 MA 1271-A003 EN
1 Legal Instructions
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This manual:
Read this manual very carefully before mounting, installing and operating the
device and if necessary further manuals related to this product.
- Please pay special attention to instructions that are marked as follows:
DANGER –
Serious injury!
Indicates a high risk of serious injury or
death!
DANGER –
Serious injury from
electric shock!
Indicates a high risk of serious injury or
death from electric shock!
WARNING –
Serious injury
possible!
Indicates a possible risk of serious injury
or death!
WARNING –
Serious injury from
electric shock!
Indicates a possible risk of serious injury
or death from electric shock!
CAUTION –
Possible injury!
Indicates a possible risk of personal
injury.
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CAUTION –
Possible damage!
Indicates a possible risk of damage to
equipment.
CAUTION –
Possible damage
due to ESD!
Refers to a possible risk of equipment
damage from electrostatic discharge.
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”Any heading“ Refers to an important paragraph in the
manual.

Manual DIOM01 / DIOM0a
MA 1271-A003 EN 4
Observe the following safety instructions!
Qualified personnel
WARNING – Serious injury possible!
Serious personal injury or serious damage to the machine and drives could be
caused by insufficiently trained personnel!
Without proper training and qualifications damage to devices and injury might
result!
- Design, installation and operation of systems may only be performed by
qualified and trained personnel.
- These persons should be able to recognize and handle risks emerging
from electrical, mechanical or electronic system parts.
- The qualified personnel must know the content of this manual and be
able to understand all documents belonging to the product. Safety
instructions are to be provided.
- The trained personnel must know all valid standards, regulations and
rules for the prevention of accidents, which are necessary for working
with the product.

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5 MA 1271-A003 EN
Safety Instructions
Further Manual
This manual is in addition to the following main manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
- First, read the main manual and then continue with this manual.
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Intended use:
The phyMOTIONTM is designed for operating in a drive system.
- An installation is allowed only if the requirements of the EC Machinery
and EMC Directives are conformed with.
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Part of a machine:
This product is used as a part of a complete system, therefore risk
evaluations concerning the specific application must be made before using
the product.
- Safety measures have to be taken according to the results and be
verified.
- Personnel safety must be ensured by the concept of this overall system
(e.g. machine concept).
WARNING – Serious injury from electric shock!
If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of
dangerous voltages may be on the device. Touching these components
carrying high voltages can cause serious injury or death from electric shock:
- Always observe the safety concept SELV / PELV to ensure safe
isolation and separation of low voltage supplies from the mains.
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module slots
must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to allow
the capacitors to discharge and ensure that there are no residual
charges on cables, connectors and boards.

Manual DIOM01 / DIOM0a
MA 1271-A003 EN 6
2 Contents
1Legal Instructions .................................................................................................... 3
2Contents.................................................................................................................... 6
3DIOM01/DIOM0a Module Overview ......................................................................... 7
4Technical Data .......................................................................................................... 8
4.1 Declaration of Conformity..................................................................................... 8
4.2 Mechanical Data................................................................................................... 9
4.3 Features ............................................................................................................. 10
4.4 Functional Description........................................................................................ 12
5Installation .............................................................................................................. 13
5.1 Mechanical Installation of the DIOM01/DIOM0a Modules.................................. 13
5.2 Electrical Installation........................................................................................... 15
5.2.1 Connectors - Overview................................................................................ 15
5.2.2 Pin Assignment ........................................................................................... 16
5.2.3 Input Wiring ................................................................................................. 17
5.2.4 Output Wiring .............................................................................................. 17
6Commissioning ...................................................................................................... 18
6.1 Diagnostics by the LEDs .................................................................................... 19
6.2 Parameterising of the Modules...........................................................................20
7Service..................................................................................................................... 21
8Warranty, Disclaimer and registered trademarks ............................................... 22
8.1 Disclaimer........................................................................................................... 22
8.2 Warranty............................................................................................................. 22
8.3 Registered trademarks ....................................................................................... 22
9Index ........................................................................................................................ 23

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3 DIOM01/DIOM0a Module Overview
DIOM stands for “Digital Input Output Module“ and is set for the application of the modular
stepper motor control unit phyMOTIONTM. The DIOM01/DIOM0a module is activated by
the main controller module (MCM01) and has 8 digital, electrically isolated inputs and
outputs.
Fig. 1: DIOM01/DIOM0a Front view of the panel
Digital inputs and outputs:
•8 digital inputs 24 VDC.
•8 digital outputs 24 - 30 VDC, at 1 A max., 2 A max. per module. Up to 4 A per module
is possible with a direct power supply.
•Internal 24 VDC power supplies to the inputs and outputs when centrally delivered from
the supply modules POWM01 or POWM02.
•External 24 - 30 VDC power supply of the inputs and outputs when delivered directly to
the DIOM01/DIOM0a. Condition: external power supply = internal power supply + 1 V.
•The DIOM01/DIOM0a can also be used as a 1-fold counter module.

Manual DIOM01
MA 1271-A003 EN 8
4 Technical Data
4.1 Declaration of Conformity

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9 MA 1271-A003 EN
4.2 Mechanical Data
Dimension 100 x 100 mm without front panel
Weight 56 g without and 79 g with front panel
Mounting Plug-in module into the modular stepper motor controller
phyMOTIONTM
Mounting position Vertical

Manual DIOM01
MA 1271-A003 EN 10
4.3 Features
Features
Main controller Modular controller phyMOTIONTM
Power supply - 24 VDC internal via central entry point from the
POWM01 or POWM02 module
- Or 24VDC external directly to the DIOM01/DIOM0a
module
- 5 VDC internal
Current consumption
(max.)
- 2 A for the complete DIOM01/DIOM0a module if it is
supplied via the central entry point for the POWM01 or
POWM02.
- 4 A for the complete DIOM01/DIOM0a module if it is
supplied directly to the DIOM01/DIOM0a module.
Each output is designed for a maximum of 1 A.
Power consumption 75 mA for the internal 5 VDC
Power consumption of the I/Os 5 mA for 24 VDC
Cable length – digital
inputs
30 m; if longer (100 m max.) use shielded cable and contact
shield close to the controller.
Status LEDs See chapter 6.1
Interfaces
8 digital outputs O1 to O8
Output level:
24 VDC for internal power supply / 30 VDC for external power
supply
Output current max.: 1 A per output
Total output current:
•2 A for internal power supply
•4 A for external power supply
Short circuit proof
Thermal overload protection
Switching frequency max.: 1 kHz

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11 MA 1271-A003 EN
8 digital inputs I1 to I8
Input level: 24 VDC
Switching threshold: DIOM01: 2.4 VDC / DIOM0a: 11 V
Electrical isolation via optocoupler
Switching frequency max.: 50 kHz
Protected against over voltage up to 35 VDC
I/O supply 24 VDC internal and 2A max. at the central supply via the
delivering modules POWM01 or POWM02.
30 VDC external and 4 A max. when delivered directly to the
DIOM01/DIOM0a module. The external power supply must
always be higher than the internal power supply.
Rear bus connection Proprietary phytron bus
Communication and Programming
Programming Via phytron’s programming environment phyLOGICTM
ToolBox
Communication Master slave communication from the MCM01 to the
DIOM01/DIOM0a

Manual DIOM01
MA 1271-A003 EN 12
4.4 Functional Description
Digital inputs and outputs:
•8 digital inputs 24 VDC
•8 digital outputs 24 – 30 VDC, at 1 A max., 2 A max. per module. Up to 4 A per
module is possible with a direct power supply.
•Internal 24 VDC power supplies to the inputs and outputs when centrally delivered
from the supply modules POWM01 or POWM02.
•External 24 – 30 VDC power supply of the inputs and outputs when delivered directly
to the DIOM01/DIOM0a. Condition: external power supply = internal power supply +
1 V.
Counting function:
•The DIOM01/DIOM0a can also be used as a 1-fold counter module.
•The counting function is at input 1.

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13 MA 1271-A003 EN
5 Installation
5.1 Mechanical Installation of the DIOM01/DIOM0a Modules
phytron always delivers the phyMOTIONTM completely assembled in order to make sure
you can start with the installation and the wiring right way.
Further Manual
Detailed information on this subject is in a supporting manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
The DIOM01/DIOM0a is delivered as a single module card if sent after service or repair or
when an expansion card was ordered.
In case you receive an individually packed DIOM01/DIOM0a as an expansion module or
after repair or service unpack the module in ESD protected area only.
CAUTION – Possible damage by ESD!
The modules of the phyMOTIONTM consist of sensitive electronic
components that can be destroyed by electrostatic discharge voltages.
- Always store and transport single modules in ESD protective
packaging.
- Always handle the components in compliance with the ESD
protection measures.
- No liability is accepted for any consequences resulting from
improper handling or non-ESD-friendly packaging.
Identify the correct slot position for the DIOM01/DIOM0a referring to your order and
documentation. The DIOM01/DIOM0a needs at least a POWM01 module and a MCM01
module on somewhere its left side.
Before you install or replace modules, make sure that the phyMOTIONTM is unplugged.

Manual DIOM01
MA 1271-A003 EN 14
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module slots
must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to
allow the capacitors to discharge and ensure that there are no
residual charges on cables, connectors and boards.
Make sure not to leave free slots in between modules so the module addressing sequence
can work correctly.
Push the module card carefully into the guide rail until the rear contacts the housing’s
frame of the phyMOTIONTM.
In the last few millimetres the module’s plug has to match with the backplane’s socket. You
should be able to push in the module with light pressure. In case you experience problems
move the module’s front plate slightly to the left and to the right while pushing in the
module, so that the plug’s pins can slide into the backplane’s socket.
As soon as the module’s front plate contacts the housing’s frame the module is integrated
properly and can be fixed with two electro-conductive bolts.
Now you can start with the electrical installation.

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15 MA 1271-A003 EN
5.2 Electrical Installation
Ensure sufficient bending radius of the cables during installation. Do not lay the cables in
tension or bend them.
We recommend labelling the mating connectors to prevent interchanging the connectors.
If all the connections are made, the last step is to plug in the power supply to the mains.
5.2.1 Connectors - Overview
Connector
Number
of pins
Connector on the
module (Phoenix)
Mating connector
(Phoenix)
Mating
connector
ID number
I/Os 2x8 MCDN1,5/8-G1-3,5P26 FMC1,5/8-ST-3,5 10005881
Power supply 2x2 MCDN1,5/2-G1-3,5P26 FMC1,5/2-ST-3,5 10007077
The mating connector is included in delivery of the module and is usually plugged into the
module at the factory.

Manual DIOM01
MA 1271-A003 EN 16
5.2.2 Pin Assignment
Here is the pin assignment of the DIOM01/DIOM0a
Fig. 2: Pin assignment
For wiring please use the above defined mating connectors.

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17 MA 1271-A003 EN
5.2.3 Input Wiring
Switching threshold
DIOM01
2,4 V
DIOM0a
11 V
Fig. 3: Input wiring
5.2.4 Output Wiring
Fig. 4: Output wiring
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CAUTION – Possible damage!
Damage of the module because of incorrect connection.
- Do not swap the 8 pin connector for the 8 inputs with the 8 pin
connector for the outputs.

Manual DIOM01
MA 1271-A003 EN 18
6 Commissioning
Please read the manual for basic commissioning information of the DIOM01/DIOM0a
module :
Further manual
Detailed information on this subject is in a supporting manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
The programming environment phyLOGICTM ToolBox is explained in the following manual:
Further manual
Detailed information on this subject is in a supporting manual::
“phyLOGICTM ToolBox – Communication Software for the phyMOTIONTM
Stepper Motor Controller“
For programming the sequential program please read:
Further manual
Detailed information on this subject is in a supporting manual:
“phyLOGICTM Command Reference for the phyMOTIONTM Controller”
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CAUTION – Possible damage!
Some modules are set to a default value on delivery. So, e.g., the motor
current must be set to the corresponding value (see the motor data from
the motor manufacturer). Connected components like motors can be
damaged by incorrectly set values.
- Please check before starting, if the parameters are correct.

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19 MA 1271-A003 EN
6.1 Diagnostics by the LEDs
The LEDs indicate the status and error of the DIOM01/DIOM0a module by colours and
blinking:
Fig. 5: Status-LEDs
Status LEDs I/O LEDs
top left top right
off No power supply connected I/Os not active
green Isolated supply: ok OK Output
O1 to O8 active
red –
Flashing slowly
(≈2 Hz):
module is not addressed
Flashing fast (≈5 Hz):
error
Input
I1 to I8 active
orange Input and output
I1/O1 to I8/O8 active

Manual DIOM01
MA 1271-A003 EN 20
6.2 Parameterising of the Modules
No parameterisation for the DIOM01/DIOM0a module is necessary.