phytron phyMOTION POWM01.1 User manual

phytron
2/2013 Manual MA 1273-A004 EN
phyMOTIONTM
Power Supply Modules
POWM01.2 and POWM02.2
TRANSLATION OF THE ORIGINAL GERMAN MANUAL

Manual POWM01 / POWM02
MA 1273-A004 EN 2
2013
All rights with:
Phytron GmbH
Industriestraße 12
82194 Gröbenzell, Deutschland
Tel.: [phone]
Fax: [phone]
Intention of the manual:
In this manual you will find descriptions and specifications of the phyMOTIONTM module:
Power Supply POWM01 and POWM02
This manual is a supplementary volume to the operating instructions
phyMOTIONTM Modular Multi-axis Controller for Stepper Motors
In the manual phyMOTIONTM Modular Multi-axis Controller for Stepper Motors
(http://www.phytron.de/phyMOTION) are the descriptions of the features and specifications
for the phyMOTIONTM stepper motor controller.
Every possible care has been taken to ensure the accuracy of this technical manual. All
information contained in this manual is correct to the best of our knowledge and belief but
cannot be guaranteed. Furthermore we reserve the right to make improvements and
enhancements to the manual and / or the devices described herein without prior
notification.
We appreciate suggestions and criticisms for further improvement.
Email address: [e-mail]
Questions about the use of the product described in the manual that you cannot find
answered here, please contact your representative of phytron (http://www.phytron.eu/) in
your local agencies.

phytron
3 MA 1273-A004 EN
1 Legal Instructions
i
This manual:
Read this manual very carefully before mounting, installing and operating the
device and if necessary further manuals related to this manual.
- Please pay special attention to instructions that are marked as follows:
DANGER –
Serious injury!
Indicates a high risk of serious injury or
death!
DANGER –
Serious injury from
electric shock!
Indicates a high risk of serious injury or
death from electric shock!
WARNING –
Serious injury
possible!
Indicates a possible risk of serious injury or
death!
WARNING –
Serious injury from
electric shock!
Indicates a possible risk of serious injury or
death from electric shock!
CAUTION – Possible
injury!
Indicates a possible risk of personal injury.
i
CAUTION – Possible
damage!
Indicates a possible risk of damage to
equipment.
CAUTION – Possible
damage due to ESD!
Refers to a possible risk of equipment
damage from electrostatic discharge.
i
”Any heading“ Refers to an important paragraph in the
manual.

Manual POWM01 / POWM02
MA 1273-A004 EN 4
Observe the following safety instructions!
Qualified personnel
WARNING – Serious injury possible!
Serious personal injury or serious damage to the machine and drives could be
caused by insufficiently trained personnel!
Without proper training and qualifications damage to devices and injury might
result!
- Design, installation and operation of systems may only be performed by
qualified and trained personnel.
- These persons should be able to recognize and handle risks emerging
from electrical, mechanical or electronic system parts.
- The qualified personnel must know the content of this manual and be
able to understand all documents belonging to the product. Safety
instructions are to be provided.
- The trained personnel must know all valid standards, regulations and
rules for the prevention of accidents, which are necessary for working
with the product.

phytron
5 MA 1273-A004 EN
Safety Instructions
Further Manual
This manual is an addition to the following main manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
- First, read the main manual and then continue with this manual.
i
Intended use:
The phyMOTIONTM is designed for operating in a drive system.
- An installation is allowed only if the requirements of the EC Machinery
and EMC Directives are conformed with.
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Part of a machine:
This product is used as a part of a complete system, therefore risk
evaluations concerning the specific application must be made before using
the product.
- Safety measures have to be taken and verified according to the
results of risk evaluation.
-
Personnel safety must be ensured by the concept of this overall system
(e.g. machine concept).
WARNING – Serious injury from electric shock!
If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of
dangerous voltages may be on the device. Touching these components
carrying high voltages can cause serious injury or death from electric shock:
- Always observe the safety concept SELV / PELV to ensure safe
isolation and separation of low voltage supplies from the mains.
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module slots
must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to
allow the capacitors to discharge and ensure that there are no
residual charges on cables, connectors and boards.

Manual POWM01 / POWM02
MA 1273-A004 EN 6
2 Contents
1Legal Instructions .................................................................................................. 3
2Contents..................................................................................................................6
3POWM01 / POWM02 Module Overview ................................................................. 7
4Technical Data......................................................................................................10
4.1 Declaration of Incorporation.............................................................................. 10
4.2 Mechanical Data............................................................................................... 11
4.3 Features POWM01........................................................................................... 12
4.4 Features POWM02........................................................................................... 13
4.5 Functions .......................................................................................................... 14
5Installation ............................................................................................................15
5.1 Mechanical Installation ..................................................................................... 15
5.1.1 Assembly Rules......................................................................................... 17
5.2 Electrical Installation......................................................................................... 18
5.2.1 Connectors - Overview .............................................................................. 18
5.2.2 Pin Assignment POWM02 ......................................................................... 19
5.2.3 Pin Assignment POWM01 ......................................................................... 20
6Commissioning .................................................................................................... 23
6.1 USB Driver Installation (Windows).................................................................... 24
6.2 DIP Coded Rotary Switch ................................................................................. 25
6.3 REMOTE/LOCAL Switch R/L ........................................................................... 25
6.4 Diagnostic by LED Display ............................................................................... 26
6.5 Reset Button..................................................................................................... 27
7Parameterising the Module.................................................................................. 28
8Service ..................................................................................................................29
9Version / Compatibility......................................................................................... 29
10 Warranty, Disclaimer and Registered Trademarks ............................................ 30
10.1 Disclaimer.................................................................................................... 30
10.2 Warranty......................................................................................................30
10.3 Registered Trademarks ............................................................................... 30
11 Index...................................................................................................................... 31

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7 MA 1273-A004 EN
3 POWM01 / POWM02 Module Overview
POWM stands for “Power Module“. It includes the external power supply for the power
stages (24 VDC to 70 VDC) as well as the power supply for the I/Os and the limit switches
(separate 24 VDC). Please consider the supply voltage for each connected module.
The supply voltage for the power stages (24 VDC to 70 VDC) also generates the internal
logic supply of 5 V. Each power module can supply a maximum of 10 more modules.
The main power module contains additional features for the configuration of the
phyMOTIONTM.
Fig. 1: Wiring diagram

Manual POWM01 / POWM02
MA 1273-A004 EN 8
Main supply POWM01:
Fig. 2: POWM01
Feed-in to the power supply:
•24 to 70 VDC supply voltage (for motors and generates internally the logic voltages) –
20 A max.
•Optional electrically isolated 24 VDC for inputs/outputs, limit and reference switches
Configuration:
•USB interface for programming and diagnostics
•Device address switch
•Remote/Local switch
•Reset button
•Connection of an external phytron touch panel (projected 2012)
The external supply must be designed for the required current (e.g. by the
SPH 240-2410-24 power supply unit).

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Intermediate supply POWM02:
Fig. 3: POWM02
Feed-in to the power supply:
•24 to 70 VDC supply voltage (for motors and generates internally the logic voltages)
– 20 A max.
•Optional electrically isolated 24 VDC for inputs/outputs, limit and reference switches
Configuration:
•The POWM02 is purely an intermediate supply and thus provides no configuration
interface.

Manual POWM01 / POWM02
MA 1273-A004 EN 10
4 Technical Data
4.1 Declaration of Incorporation

phytron
11 MA 1273-A004 EN
4.2 Mechanical Data
Dimension 100 x 100 mm without front panel
Weight POWM01: 68 g / 90 g (without/with front panel)
POWM02: 53 g / 86 g (without/with front panel)
Mounting Plug-in module into the modular stepper motor controller
phyMOTIONTM
POWM01/02 modules are exclusively for mounting in the
specially designed power slots.
Mounting position vertical

Manual POWM01 / POWM02
MA 1273-A004 EN 12
4.3 Features POWM01
Features
Power supply 24…70 VDC / 20 A max. (motor supply UB)
+24 VDC (±20 %) electrical isolated / 5 A max. (I/O supply)
Voltage range between 24...70 VDC and 24 VDC I/O
Current capacity 20 A max. / UB, 5 A max. / +24 VDC
Power loss 1400 mW at UB= 70 VDC
Over voltage protection no
Short circuit protection Logic voltage (5 V): auto-reset 2.6 A
UB: 2 x 10 A
Diagnostics 2 status LEDs on the front panel
Switch/button DIP switch for adjusting the controller’s address
Remote/Local switch
Reset button
Interfaces
24-70 VDC Motor-Supply 24 VDC to 70 VDC input range for the supply of the power
stages and for generating the internal logic supply.
24 VDC I/O-Supply Separate 24 VDC for the supply of I/Os (e.g. digital
inputs/outputs of the DIOM01), limit and reference switches
(e.g. on the I1AM01, INAM01 and EXAM01).
USB USB interface for parameterising and programming of the
phyMOTIONTM.
Touch panel 4 pin Western modular connector flat oval 4p/4K for the
connection of an external touch panel
Bus connection rear panel
Module supply of the phyMOTIONTM
5 VLogic: 2 A max.
The number of connected modules after a POWM01 depends on the total current of all
modules in a voltage group. This sum may not exceed the maximum current capacity
(20 A)!

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13 MA 1273-A004 EN
4.4 Features POWM02
If the total current of all modules in a voltage group (20 A) is exceeded, or if a voltage
group has various voltages to begin with, the POWM02 module must be applied for the
supply of the power stages and I/Os.
A power module can be inserted only in designated slots. These slots must be already
defined before ordering the phyMOTIONTM.
Features
Power supply 24…70 VDC / max.20 A (motor supply UB)
+24 VDC (±20%) electrical isolated / max. 5 A (I/O supply)
Voltage range between 24…70 VDC and 24 VDC I/O
Current capacity max. 20 A / UB, max. 5 A / +24 VDC
Power loss 1400 mW at UB= 70 V
Over voltage protection no
Short circuit protection Logic voltage (5 V): auto-reset 2.6 A
UB: 2 x 10 A
Diagnostics 2 status LEDs on the front panel
Interfaces
24-70VDC Motor-Supply 24 VDC to 70 VDC input range for the supply of the power
stages and for generating the internal logic supply.
24VDC I/O-Supply Separate 24 VDC for the supply of I/Os (e.g. digital
inputs/outputs of the DIOM01), limit and reference switches
(e.g. on the I1AM01, INAM01 and EXAM01).
Bus connection rear
panel
Module supply of the phyMOTIONTM
5 VLogic: max. 2 A
The number of connected modules after a POWM02 depends on the total current of all
modules in a voltage group. This sum may not exceed the maximum current capacity
(20 A)!

Manual POWM01 / POWM02
MA 1273-A004 EN 14
4.5 Functions
POWM01 and POWM02:
Feed-in to the power supply:
•24 to 70 VDC supply voltage (for motors and generates internally the logic
voltages) – 20 A max.
•Optional electrically isolated 24 VDC for inputs/outputs, limit and reference switches
Only POWM01:
Configuration:
•USB interface for programming and diagnostics
•Device address switch for setting a fixed bus address
(is necessary e.g. with RS 485, CAN etc.)
•Remote/Local switch for switching the mode from Remote (controller receives the
commands via HOST interface) to Local (the controller is running in pure
stand-alone mode with a sequential program).
•Reset button for the resetting of the controller
•Connection of an external phytron touch panel (e.g. Android-based tablet)

phytron
15 MA 1273-A004 EN
5 Installation
5.1 Mechanical Installation
phytron always delivers the phyMOTIONTM completely assembled in order to make sure
you can start with the installation and the wiring right way.
Further Manual
Detailed information on this subject is in a supporting manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
The POWM01/POWM02 is delivered as a single module card if sent after service or repair
or when an expansion card was ordered.
In case you receive an individually packed POWM01/POWM02 as an expansion module
or after repair or service unpack the module in ESD protected area only.
CAUTION – Possible damage by ESD!
The modules of the phyMOTIONTM consist of sensitive electronic
components that can be destroyed by electrostatic discharge voltages.
- Always store and transport single modules in ESD protective
packaging.
- Always handle the components in compliance with the ESD
protection measures.
- No liability is accepted for any consequences resulting from
improper handling or non-ESD-friendly packaging.
Before you install or replace modules, make sure that the phyMOTIONTM is unplugged.

Manual POWM01 / POWM02
MA 1273-A004 EN 16
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module slots
must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to
allow the capacitors to discharge and ensure that there are no
residual charges on cables, connectors and boards.

phytron
17 MA 1273-A004 EN
5.1.1 Assembly Rules
Observe the following when installing a POWM01/POWM02 module:
POWM01
Each configuration starts with a POWM01 main supply and configuration module. Then
mount a CPU module MCM01 which also contains a selectable host interface module.
POWM01 and POWM02
Each supply module:
- Can supply at maximum of 10 further modules with the internal logic voltage (5 V).
- May exceed 20 A at 24–70 VDC at any time from the power supply unit – this may
limit the number of axis cards which can be supplied.
- Can supply a total of 5 A from the 24 VDC I/O supply for the outputs (analogue,
digital) or for the supply to limit switches.
If any of these conditions is exceeded, an additional intermediate module POWM02 must
be provided, or an autonomous phyMOTION™ (POWM01 + MCM01…) should be
considered.
Power modules can only be plugged into the designated slots. You must define these slots
before ordering.
An intermediate module can also be used to separate the motor supply voltage on the rear
backplane. Thus two different motor power supplies can be driven in the phyMOTION™.
Be careful that no slots are left empty ensure correct addressing of the modules.
Push the module card carefully into the guide rail until the rear contacts the housing’s
frame of the phyMOTIONTM.
Connect the POWM01 module with the connector (2x10 pins, ribbon cable) to the MCM01
on the rear side.
In the last few millimetres the module’s plug has to match with the backplane’s socket. You
should be able to push in the module with light pressure. In case you experience problems
move the module’s front plate slightly to the left and to the right while pushing in the
module, so that the plug’s pins can slide into the backplane’s socket.
As soon as the module’s front plate contacts the housing’s frame the module is integrated
properly and can be fixed with two electro-conductive bolts.
Now you can start with the electrical installation.

Manual POWM01 / POWM02
MA 1273-A004 EN 18
5.2 Electrical Installation
Ensure sufficient bending radius of the cables during installation. Do not lay the cables in
tension or bend them.
We recommend labelling the mating connectors to prevent interchanging the connectors.
If all the connections are made, the last step is to plug in the power supply to the mains.
5.2.1 Connectors - Overview
Connector
Number
of pins
Connector on the
module (Phoenix)
Mating connector
(Phoenix)
Mating connector
ID number
+(24…70) V
Supply 1x2 PC4/2-G-7,62 PC4/22-ST-7,62 10014443
+24 V Supply 1x2 MCDN1,5/2-G1-3,5P26 FMC1,5/2-ST-3,5 10007077
The mating connector is included in delivery of the module and is usually plugged into the
module at the factory.

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19 MA 1273-A004 EN
5.2.2 Pin Assignment POWM02
Here is the pin assignment for the POWM02 module:
Fig. 4: Pin assignment POWM02
For wiring please use the above defined mating connectors.

Manual POWM01 / POWM02
MA 1273-A004 EN 20
5.2.3 Pin Assignment POWM01
Here is the pin assignment for the POWM01 module:
Fig. 5: Pin Assignment POWM01