PIAB Kenos KCS Series User manual

Manual
Kenos
® KCS Series
www.piab.com

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CONTENTS
General safety instructions ............................................................................................. 3
Identification data and product number .................................................................... 5
Overview ............................................................................................................................ 6
Work cycle details ............................................................................................................ 8
Installation .......................................................................................................................... 9
Quick change system ..................................................................................................... 10
Parts diagram ................................................................................................................... 18
Maintenance ..................................................................................................................... 21
Maintenance plan .......................................................................................................... 22
Problems/solutions ........................................................................................................ 23
Technical data ................................................................................................................. 24
Pneumatic technical documentation ......................................................................... 24
Air specifications ............................................................................................................. 24
Temperature specifications .......................................................................................... 25
Pneumatic Diagram ....................................................................................................... 25
Spare parts ....................................................................................................................... 27
Foam spare parts ........................................................................................................... 27
Accessories ...................................................................................................................... 28
Cable specification ......................................................................................................... 29
Warranties ......................................................................................................................... 31
Copyright protection
This manual has the Use and Maintenance instructions for the vacuum gripping system and as such it
must be treated with the utmost confidentiality. It is intended exclusively for use by persons authorized in
your company.
The transfer to third parties can only take place with the prior written consent of Piab AB.
All is protected under the copyright law. Transmission to third parties and reproduction of this
documentation is prohibited.

Page 3 of 34
General safety instructions
General safety instructions
The correct use of pneumatic
equipment within a system is the
responsibility of the system
designer or the person who
determines its technical
specifications.
The use of safety guards is
recommended to minimize the
risk of injury to persons; pay
close attention to the fact that
compressed air may lead to the
explosion of closed containers,
and vacuum may lead to the
implosion of closed containers.
The vacuum generator, even if
silenced, makes noise: if
necessary, wear suitable
protection.
If, contrary to indications, dusts,
oil mists, fumes, etc. are
suctioned, these will be mixed
with the discharge air of the
vacuum generator and expelled
via the discharge conduit; use
suitable, approved air filters to
avoid possible intoxications.
The discharge air has a high
output speed. Do not obstruct
the discharge of the gripper
module. Ensure that the
components are properly
secured; regularly check that
connections are in good
working order, as high cycles or
vibrations may cause them to
loosen.
Consider the possibility of
pressure drops in the pneumatic
supply line: then provide for a
safety system that, to prevent
injury to the operator or
damage to the machine,
prevents the risk of the piece
being released.
Consider the possibility the
electrical or pneumatic supply is
interrupted, to protect persons
and systems.
Consider the emergency stop
when designing the system.
Consider restarting the machine
after an emergency stop and
machine downtime in order to
avoid the risk of injury to
persons and/or damage to the
system.
The products in this manual are
designed for implementation in
industrial systems; therefore,
they should not be used under
application conditions different
from those specified.
Never look and / or insert the
hands in any cavities, holes or
openings (for example: the air
discharge, the openings/holes
under the foam, etc.)
Pneumatic supply and
connection
The supply pressure should not
exceed the recommended one
of 7 bar.
If the compressed air contains
impurities, the components may
malfunction. Install a filter
upstream of the component; the
filter grade should be at least 5
µm.
Air containing excessive
quantities of condensate may
cause the components to
malfunction. Installing
condensate drains or dryers
prevents these malfunctions.
For more information, see the
Installation and Commissioning
section.
Electric connection
Connect the cables separately
from power or high voltage
lines, avoiding parallel wiring or
wiring in the same conduit of
the same lines. Control circuits
that include sensors and coils
may malfunction due to the
noise from these other lines.
Carefully follow the electrical
wiring instructions contained in
the Installation and
Commissioning section, paying
close attention to avoiding the
short-circuiting of loads.

Page 4 of 34
Assembly
Compressed air may be
dangerous if used by unskilled
personnel. Assembling, using
and maintaining systems should
solely be carried out by
experienced and specially
trained per- sonnel. Both for
fastening and supplying, solely
use the bores and methods
provided by the manufacturer.
Prior to assembly/disassembly of
the components, cut off voltage
and pressure. Install and
maintain the components only
after thoroughly reading and
understanding this manual.
Environment
Do not use the component in
direct contact with corrosive
gases, chemical products, water
or vapor. For use in
environments with droplets or
splashes of water, oil, etc.,
provide suitable protective
covers. Do not use the
component in explosive
atmospheres.
Do not use in environments
subject to strong vibrations
and/or impact.
Provide suitable protection in
case the component is exposed
to direct sunlight. Do not expose
to sources of heat.
Maintenance
Maintenance must be carried
out in accordance with the
instructions in this manual.
Prior to any maintenance work,
check the conditions to prevent
the sudden release of pieces,
then suspend
pneumatic/electrical supply, and
discharge residual pressure.
Safety instructions
►Handle the components with
care
►During installation and
maintenance, cut off voltage
and pressure
►Modifying the components is
prohibited
►Cleaning the environment and
place of use is recommended
►Follow the installation and
commissioning instructions
►The electrical and pneumatic
connections should be
permanently connected to the
component
Storage
For a correct storage of the
incoming system or its spare
parts, we recommend:
►Exclude outdoor areas, areas
exposed to the elements or with
excessive humidity or exposed
to direct sunlight.
►The environment must be
sufficiently clean, arrange the
system almost in such a way that
it has a stable base of support
and make sure that there is no
risk of unexpected movements.
►Position the equipment with
the gripping elements upwards
or on one side and well
protected.
Waste disposal
In case of disposal of the system
or non-working parts, follow
these procedures:
Provide for disposal to
Authorized Bodies, in full
compliance with current
regulations regarding waste.
Where non-reusable and / or
deemed RAEE "waste" such as
electrical and electronic
equipment are not to be given
in urban waste collection bins.
As far as the metal mass of the
machine is concerned, the
division between the steel parts
and those in other metals or
alloys is sufficient for a correct
sending to recycling by casting.
Failure to comply with the above
rules may cause malfunctions,
damage, injury, including with
serious consequences.