Pickering 60-553 User manual

pickeringtest.com
Issue 3.5 December 2023
60-553 User Manual
LXI High Density 1-Pole EMR Matrix

Page (II) LXI HIGH DENSITY EMR MATRIX 60-553
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Page (II) REED RELAY MODULE 40-110/115/120/125
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© COPYRIGHT (2023) PICKERING INTERFACES. ALL RIGHTS RESERVED.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by
any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
ISO 9001
Reg No. FM38792

Page (III)
LXI HIGH DENSITY EMR MATRIX 60-553
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Page (III)
REED RELAY MODULE 40-110/115/120/125
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TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of
three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be
defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Worldwide Technical Support and Product Information
pickeringtest.com
Germany
Tel: [phone]
E-mail: [email protected]
Sweden
Tel: [phone]
E-mail: [email protected]
USA
Tel: (West) [phone]
Tel: (East) [phone]
E-mail: [email protected]
Czech Republic
Tel: [phone]
E-mail: [email protected]
France
Tel [phone]
E-mail [email protected]
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: [phone]
E-Mail: [email protected]
China
Tel: [phone]
E-mail: [email protected]

Page (IV) LXI HIGH DENSITY EMR MATRIX 60-553
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Page (IV) REED RELAY MODULE 40-110/115/120/125
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MEANING / DESCRIPTION SYMBOL
PROTECTIVE EARTH (GROUND)
To identify any terminal which is intended for connection to an external conductor for
protection against electric shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
DANGEROUS VOLTAGE
To indicate hazards arising from dangerous voltages.
WARNING / CAUTION
An appropriate safety instruction should be followed or caution to a potential hazard
exists.
Refer to the relevant instructions detailed within the product manual.
HEAVY
If this product is heavy reference should be made to the safety instructions for
provisions of lifting and moving.
STATIC SENSITIVE
To indicate that static sensitive devices are present and handling precautions should
be followed.
!
kg
SAFETY SYMBOLS
PRODUCT SAFETY
The following safety symbols may be used on the product and throughout the product documentation.

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LXI HIGH DENSITY EMR MATRIX 60-553
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Copyright Statement ......................................................................II
Technical Support and Warranty..................................................III
Product Safety .............................................................................. IV
Contents (this page)...................................................................... V
Warnings and Cautions .............................................................. VII
Section 1
Technical Specication...............................................................1.1
Section 2
Technical Description .................................................................2.1
Matrix Architecture ..........................................................2.2
Section 3
Installation....................................................................................3.1
Pre Operation Checks .....................................................3.1
Hardware Installation.......................................................3.1
Setting The IP Address ....................................................3.2
Software Installation........................................................3.3
Soft Front Panel Operation .............................................3.3
Section 4
Programming Guide....................................................................4.1
Programming Options for LXI Units...............................4.1
Programming the 60-553 .................................................4.2
Sub-Unit Allocations........................................................4.3
Direct I/O Driver................................................................4.5
Pickering GhostCard Driver............................................4.6
IVI Driver ...........................................................................4.7
Command Line Control .................................................4.13
Using The Soft Front Panel...........................................4.20
Section 5
Connections.................................................................................5.1
Section 6
Trouble Shooting.........................................................................6.1
LXI Status Indicators .......................................................6.1
LAN Reset.........................................................................6.2
Section 7
Maintenance Information............................................................7.1
Switching System Test Tools..........................................7.1
Relay Look-Up Tables......................................................7.1
60-553 Parts List ..............................................................7.9
General Maintenance.....................................................7.13
Appendix A
Fitting Rack Mounting Flanges .................................................A.1
CONTENTS

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LXI HIGH DENSITY EMR MATRIX 60-553
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Page vii
LXI HIGH VOLTAGE 2-POLE MATRIX 60-310
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WARNINGS & CAUTIONS
WARNING - HAZARDOUS ENVIRONMENTS SYMBOL
This product is not specically designed for use in hazardous environments, for example in explosive
atmospheres. If the product is to be used in hazardous environments we recommend that the user
ensures suitable protective measures are taken.
!
CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL
Certain semiconductor devices used in this equipment are liable to damage due to static voltage.
Observe the following precautions when handling these devices in their unterminated state, or
sub-assemblies containing these devices:
1. Persons removing sub-assemblies from equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed tips and
isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in
anti-static bags.
WARNING - DANGER OF ELECTRIC SHOCK SYMBOL
This unit may contain hazardous voltages. Before removing the unit from the rack remove all supplies
and disconnect user I/O signals.
If the unit has removable modules, unused slots in the chassis must be populated with blanking
panels to prevent access to user I/O signals that may be present. Blanking panels are available to
order from Pickering. If the product is not used in this manner for example by using an extender card
then additional care must be taken to avoid contact with exposed signals.
Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.
This unit must not be used for the switching of Mains Circuits. For the switching of voltages up to the
unit’s full specication, Secondary Circuit power supplies and the Device Under Test must be fully
isolated from the Mains Circuit and the safety earth.
The chassis must be correctly installed and be connected to mains or factory safety ground,
please refer to the installation section of this manual.
Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT
For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage
Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved
by a transformer in which the primary windings are separated from the secondary windings by
reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.
Switching
Function
Device
Under Test
Power
Supply
Power
Supply
LXI Unit’s Chassis
Secondary Circuit
Mains
Circuit
Mains
Circuit
Mains/Factory
Safety Ground

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Page viii
LXI HIGH VOLTAGE 2-POLE MATRIX 60-310
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CAUTION - PRODUCT DOCUMENTATION SYMBOL
Suitably qualied & trained users should ensure that the accompanying documentation is fully read
and understood before attempting to install or operate the product.
!
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O
signals (refer to the Maintenance Section).
• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or
the combined weight of the modules & chassis.
• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the
chassis and the user I/O signals.
• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.
• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on
the front of the unit.
WARNING - RACK MOUNTING
If it is required to t this unit into a 19 inch rack, its weight must be
supported by side brackets, runners or a suitable equipment shelf.
The xing holes in the front panel anges are designed only for
securing the device in the rack and must NOT be used to support
the weight of the whole device.
Please refer to Appendix A for the procedure for tting the
supplied anges to either side of the front panel.
!
HIGH VOLTAGE SAFETY WARNING
THIS UNIT IS CAPABLE OF SWITCHING VOLTAGES AND CURRENTS THAT CAN
CAUSE SERIOUS INJURIES. IN APPLICATIONS INVOLVING HIGH VOLTAGES IT
IS STRONGLY RECOMMENDED THAT UNUSED CONNECTORS ARE CAPPED
TO PREVENT ACCIDENTAL CONTACT WHILE IN USE. SYSTEM INTEGRATORS
AND USERS SHOULD CONNECT TO THE FRONT PANEL CONNECTORS WITH
CONNECTORS OR CABLE ASSEMBLIES THAT ENSURE OPERATORS WILL NOT
INADVERTENTLY COME IN CONTACT WITH HIGH VOLTAGES.

Page 1.1
LXI HIGH DENSITY EMR MATRIX 60-553
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SECTION 1 - TECHNICAL SPECIFICATION
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LXI High Density 1024x4 1-Pole EMR Matrix 60-553
ISSUE 2.4 APR 2018
• Single Pole High
Density Matrix - Up To 4096 Crosspoints
• Dual Analog Bus
• Matrix Size 256x4 to 1024x4
• Up to 1027 Simultaneously Closed Crosspoints
• Uses High Quality Electro-Mechanical Relays
• Switch up to 150VDC/100VAC & up to 60W Max Power
• Maximum Switch Current of 2A
• 1U Rack Mountable Enclosure
• LXI Standard 1.4 Compliant With Gigabit
Ethernet Interface
• IVI & Direct I/O Drivers
• Supported by BIRST ™ & eBIRST ™ Test Tools
• 3 Year Warranty
128x4 1-Pole
Matrix
4-way
1-pole
4-way
1-pole
Bus Isolation
/Selection
128-way
1-pole
128x4 1-Pole
Matrix
4-way
1-pole
4-way
1-pole
Bus Isolation
/Selection
128-way
1-pole
128x4 1-Pole
Matrix
4-way
1-pole
4-way
1-pole
Bus Isolation
/Selection
128-way
1-pole
X1 to X128 X129 to X256 X897 to X1024Bus A Bus B
4-way
1-pole
4-way
1-pole
All Matrix
Crosspoints
Are 1-Pole
60-553 Single Pole
1024x4 EMR Matrix
Schematic Diagram.
The 60-553 has up
to eight 128x4 sub-
matrices linked by
two analog buses.
Isolation/selection
switches connect
the Y-bus of a sub-
matrix to Bus A,
Bus B or isolated it
from the other sub-
matrices.
Built-In Relay Self-Test - BIRST
The BIRST facility provides a quick and easy way of nding
relay failures. No test equipment is required, simply un-plug the
connectors, launch the BIRST application and the tool will run a
diagnostic test that will nd all relays with faulty contacts.
For more information go to: pickeringtest.com/birst
Supported by
eBIRST
This matrix is also supported by eBIRST. These tools simplify
switching system fault-nding by quickly testing the system and
graphically identifying the faulty relay.
For more information go to: pickeringtest.com/ebirst
The 60-553 is a high density single pole 1024x4 matrix suitable
for signal routing in large ATE systems. It is easily expanded to
produce larger sizes, for example, two units can be linked to create
a 2048x4 matrix.
The matrix is constructed from 128x4 sub assemblies and can be
supplied in sizes from 256 to 1024 X connections in increments of
128. Up to 1027 simultaneously closed crosspoints are permitted,
making it suitable for cable/backplane continuity and isolation
testing.
Dual Analog Bus
The Y axis of each 128x4 sub-matrix can be connected to one
of two analog buses (Dual Analog Bus). These can be used to
maximize bandwidth by disconnecting unused stub matrices from
the bus in use. They also provide conguration exibility by giving
the potential to divide the 60-553 into two independent matrices
whose size can be set in increments of 128 X connections.
The 60-553 is designed in accordance with the LXI Standard 1.4
and is supplied in a 1U high, full rack width case with 500mm
depth. It is programmable via the LAN interface using Pickering’s
generic switch driver. Standard (W3C) web browsers can be used
to change conguration information and access soft front panels.
The 60-553 is ideal for applications where a simple start-up is
required and for applications requiring control over large distances.

Page 1.2 LXI HIGH DENSITY EMR MATRIX 60-553
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SECTION 1 - TECHNICAL SPECIFICATION
LXI High Density 1-Pole EMR Matrix – 60-553
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Overview
Instrument 1 Instrument 2 Instrument 3
1 2 3 4 5 6 7 8 9 10 11 12
Instrument 4 Instrument 5
20 21 22 23 24 25 26 27 28 29 30 31 32
Device Under Test No. 1
33 34 35 36 37 38 39 40 41 42 43 44 45
Device Under Test No. 2
46 47 48 49 50 1021 1022 1023 1024
DUT No. 3
Example Application of a high density matrix:
The matrix is used to parallel test multiple DUTs with all connections via X-axis for maximum efficiency
Example of 60-553 With Pickering Cabling Attached. Detail shows how adjacent 160-pin
connectors are fixed together with a tab and a locking screw. This allows the mating connectors
to be secured to the front panel while maintaining the highest possible cabling density.

Page 1.3
LXI HIGH DENSITY EMR MATRIX 60-553
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LXI High Density 1-Pole EMR Matrix – 60-553
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Overview
Matrix Expansion
The 60-553 may be expanded to larger matrix sizes by using cabling to daisy-chain the Y signals.
The illustrations below show four 60-553-008 1024x4 1-pole matrices interconnected as a 4096x4 1-pole matrix using specially
constructed cables. The rst diagram shows the matrix schematic and the second diagram shows how the front panel connectors are
cabled together.
Diagram showing the front panel cabling required to interconnect
four 60-553-008 matrices as a single 4096x4 1-pole matrix
Schematic Diagram of four 60-553-008 matrices connected as a single 4096x4 1-pole matrix,
the 60-553 is fitted with Dual 4-wire, 1-pole Analog Buses
X1 X2 X1023 X1024
60-553-008 No. 1
Connections
X1 to X4096 (1-Pole)
ISOLATION SWITCHING
Y1A-Y4A
Y1B-Y4B
Y1-Y4
Connections Y1A to Y4A (1-Pole)
Y1A
Y2A
Y3A
Y4A
Y1B
Y2B
Y3B
Y4B
1024 X 4
1-POLE
MATRIX
X1025 X1026 X2047 X2048
60-553-008 No. 2
ISOLATION SWITCHING
Y1A-Y4A
Y1B-Y4B
Y1-Y4
1024 X 4
1-POLE
MATRIX
X2049 X2050 X3071 X3072
60-553-008 No. 3
ISOLATION SWITCHING
Y1A-Y4A
Y1B-Y4B
Y1-Y4
1024 X 4
1-POLE
MATRIX
X3073 X3074 X4095 X4096
60-553-008 No. 4
ISOLATION SWITCHING
Y1A-Y4A
Y1B-Y4B
Y1-Y4
1024 X 4
1-POLE
MATRIX
Connections
Y1B to Y4B (1-Pole)
Y-BUS
Y-BUS Y-BUS Y-BUS
X-BUS
X-BUS
X-BUSX-BUS
4
3
2
1
X1-128 X129-256 X257-384 X385-512X513-640 X641-768 X769-896 X897-1024
X1025-1152 X1153-1280 X1281-1408 X1409-1536X1537-1664 X1665-1792 X1793-1920 X1921-2048
Y1A-4A Y1B-4B
X2049-2176 X2177-2304 X2305-2432 X2433-2560X2561-2688 X2689-2816 X2817-2944 X2945-3072
X3073-3200 X3201-3328 X3329-3456 X3457-3584X3585-3712 X3713-3840 X3841-3968 X3969-4096
X513-640 X641-768 X769-896 X897-1024
Y1A-4A, X1-128
Y1B-4B, X129-256
X257-384 X385-512
X513-640 X641-768 X769-896 X897-1024
Y1A-4A, X1-128
Y1B-4B, X129-256 X257-384 X385-512
X513-640 X641-768 X769-896 X897-1024
Y1A-4A, X1-128
Y1B-4B, X129-256
X257-384 X385-512
X513-640 X641-768 X769-896 X897-1024
Y1A-4A, X1-128
Y1B-4B, X129-256
X257-384 X385-512

Page 1.4 LXI HIGH DENSITY EMR MATRIX 60-553
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SECTION 1 - TECHNICAL SPECIFICATION
LXI High Density 1-Pole EMR Matrix – 60-553
pickeringtest.com
Specifications
Switching Specification
Switch Type Electro-mechanical
Contact Type: Palladium-Ruthenium, Gold
Covered Bifurcated
Max Switch Voltage: 150VDC/100VAC*
Max Power:
Max Switch Current:
Max Continuous Carry Current:
Max Pulsed Carry Current:
62.5VA, 60W (resistive load)
2A
2A
6A for 100ms
(up to 10% duty cycle)
Initial Path Resistance - On:
Initial Path Resistance - Off:
Minimum Voltage:
Thermal Offset:
1Ω typical (X to X, highest
resistance path)
>109Ω
100µV
<5µV
Typical Operate Times
Crosspoint Relay:
Crosspoint + Isolation Relay:
<4ms
<8ms
Expected Life (operations)
Very low power signal load:
Low power load (2W):
Medium power load (30W):
Full power load (60W):
>1x108
>1.5x107 (0.1A 20VDC)
>5x106 (1A 30VDC)
>1x105 (2A 30VDC)
Bandwidth:
Crosstalk (typical):
Isolation (typical):
3MHz typical (fully populated)
10kHz: -68dB
100kHz: -58dB
1MHz: -34dB
10kHz: -94dB
100kHz: -88dB
1MHz: -68dB
Max Number of simultaneously
closed crosspoints: 1027
* For full voltage rating, signal sources to be switched must be fully
isolated from mains supply and safety earth.
Operating/Storage Conditions
Operating Conditions
Operating Temperature:
Humidity:
Altitude:
0°C to +55°C
Up to 90% non-condensing
5000m
Storage and Transport Conditions
Storage Temperature:
Humidity:
Altitude:
-20°C to +75°C
Up to 90% non-condensing
15000m
Safety & CE Compliance
All products are fully CE compliant and meet applicable EU
directives: Low-voltage safety EN61010-1:2010, EMC Immunity
EN61326-1:2013, Emissions EN55011:2009+A1:2010.
Mechanical Characteristics
Supplied with front panel ears to enable rack mounting on a shelf or
other rear support mechanism.
Dimensions: 1U high, full rack width, 500mm depth
3D models for all versions in a variety of popular le formats are
available on request.
Connectors
Signals via front panel connectors.
X and Y connections are via 8 x 160-pin DIN41612 plugs
(Y connections are on the rst and second X signal connectors).
For pin outs please refer to the operating manual.
Relay Type
The 60-553 is tted with high quality electro-mechanical relays.
These relays are leaded types (not surface mount) so eld
maintenance is greatly simplied. Spare relays are built onto the
circuit board to allow easy maintenance with minimum downtime.
Power Source
Universal AC mains supply, 90-120/200-240V 50-60Hz
Power Inlet: Male IEC connector
Power Rating: 100VA maximum
Fuse Rating: (F) 5A, 250V
LAN Interface
Compliant to LXI Standard 1.4, the 60-553 has a 1000Base-T
Ethernet Interface via a standard RJ-45 connector mounted on the
rear panel with an LCD display showing the unit’s IP address.

Page 1.5
LXI HIGH DENSITY EMR MATRIX 60-553
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LXI High Density 1-Pole EMR Matrix – 60-553
pickeringtest.com
Ordering Information
Support Products
eBIRST Switching System Test Tool
This product is supported by the eBIRST test tools which simplify
the identication of failed relays, the required eBIRST tools are
below. This product requires master slave testing and one set of
each tool is required together with the master slave cable
93-970-301. For more information go to: pickeringtest.com/ebirst
Product Test Tool Adaptor
60-553 93-002-001 93-002-410
Spare Relay Kits
Kits of replacement relays are available for the majority of
Pickering’s switching products, simplifying servicing and reducing
down-time.
Product Relay Kit
60-553 91-100-001
For further assistance, please contact your local Pickering sales
ofce.
Mating Connectors & Cabling
For connection accessories for the 60-553 please refer to the
90-001D 160-pin DIN41612 Connector Accessories data sheet
where a complete list and documentation can be found for
accessories, or refer to the Connection Solutions catalog.
Product Order Codes
LXI High Density 256x4 1-Pole EMR Matrix
LXI High Density 384x4 1-Pole EMR Matrix
LXI High Density 512x4 1-Pole EMR Matrix
LXI High Density 640x4 1-Pole EMR Matrix
LXI High Density 768x4 1-Pole EMR Matrix
LXI High Density 896x4 1-Pole EMR Matrix
LXI High Density 1024x4 1-Pole EMR Matrix
60-553-002
60-553-003
60-553-004
60-553-005
60-553-006
60-553-007
60-553-008
Product Customization
Pickering LXI units are designed and manufactured on our own
exible manufacturing lines, giving complete product control and
enabling simple customization to meet very specic requirements.
Customization can include:
• Alternative relay types
• Mixture of relay types
• Alternative number of relays
• Different performance specications
All customized products are given a unique part number, fully
documented and may be ordered at any time in the future. Please
contact your local sales ofce to discuss.
Soft Front Panel for the 60-553 Matrix - can be executed as a Java applet from the device’s
LXI homepage and allows graphical control of the matrix

Page 1.6 LXI HIGH DENSITY EMR MATRIX 60-553
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SECTION 1 - TECHNICAL SPECIFICATION
LXI High Density 1-Pole EMR Matrix – 60-553
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Supporting Products & Software
We also offer customized cabling and have a free online Cable Design Tool that can
be used to create custom cable solutions for many applications.
Visit: pickeringtest.com/cdt to start your design.
Mass Interconnect
We recommend the use of a mass interconnect solution when an Interchangeable
Test Adapter (ITA) is required for a PXI or LXI based test system. Our modules are
fully supported by both Virginia Panel and MacPanel.
Pickering Reed Relays
We are the only switch provider with in-house reed relay manufacturing capability
via our sister company, Pickering Electronics. These instrument grade reed relays
feature SoftCenter® technology, ensuring long service life and repeatable contact
performance.
To learn more, please go to: pickeringrelay.com
Connectivity Solutions
We provide a full range of supporting cable and connector solutions for all our switching products—20 connector families with 1200+
products. We offer everything from simple mating connectors to complex cables assemblies and terminal blocks. All assemblies are
manufactured by Pickering and are guaranteed to mechanically and electrically mate to our modules.
Connectors & Backshells Multiway Cable Assemblies RF Cable Assemblies Connector Blocks
Programming
All LXI devices are supplied with built-in software drivers, web pages for conguration and soft front panels as required by the LXI
specication. A variety of drivers are provided (C, .NET, IVI, SOAP) which are compatible with all Microsoft supported versions of Windows
and popular older versions. For a list of all supporting operating systems, please see: pickeringtest.com/os
The drivers may be used in many commonly used programming environments and applications including:
• Pickering Interfaces Switch Path Manager
• National Instruments products (LabVIEW, LabWindows/CVI, Switch Executive, MAX, TestStand, VeriStand, etc.)
• Microsoft Visual Studio products (Visual Basic, Visual C++, Visual C#)
• Keysight VEE and OpenTAP
• Mathworks Matlab
• Marvin ATEasy
• MTQ Testsolutions Tecap Test & Measurement Suite
As well as various open source environments such as:
• Sharp Develop
• Dev-C++
To learn more about software drivers and development environments, please go to: pickeringtest.com/software

Page 1.7
LXI HIGH DENSITY EMR MATRIX 60-553
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LXI High Density 1-Pole EMR Matrix – 60-553
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Supporting Products & Software
© Copyright (2020) Pickering Interfaces. All Rights Reserved Pickering Interfaces maintains a commitment to continuous product development, consequently we reserve the right to vary from the description given in this data sheet.
Signal Routing Software
Our signal routing software, Switch Path Manager, automatically selects and energizes switch
paths through Pickering switching systems. Signal routing is performed by simply dening
test system endpoints to be connected together, greatly accelerating Test System software
development.
To learn more, please go to: pickeringtest.com/spm
Diagnostic Relay Test Tools
eBIRST Switching System Test Tools are designed specically for our PXI, PCI or LXI
products, these tools simplify switching system fault-nding by quickly testing the system
and graphically identifying the faulty relay.
To learn more, please go to: pickeringtest.com/ebirst
Three Year Warranty
All standard products manufactured by Pickering Interfaces are warranted against
defective materials and workmanship for a period of three years from the date of delivery to the original purchaser. Extended warranty and
service agreements are available for all our modules and systems with various levels to suit your requirements. Although we offer a 3-year
warranty as standard, we also include guaranteed long-term support—with a history of supporting our products for typically 15-20 years. To
learn more, please go to: pickeringtest.com/support
Available Product Resources
We have a large library of product resources including success stories, product and support videos, articles, as well as complete product
catalogs and product reference maps to assist when looking for the switching, simulation and cable and connector solutions you need.
We have also published handy reference books on Switching Technology and for the PXI and LXI standards.
To view, download or request any of our product resources, please visit: pickeringtest.com/resources

Page 1.8 LXI HIGH DENSITY EMR MATRIX 60-553
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SECTION 1 - TECHNICAL SPECIFICATION
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Page 2.1
LXI HIGH DENSITY EMR MATRIX 60-553
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SECTION 2 - TECHNICAL DESCRIPTION
Figure 2-1. Block Diagram for the 60-553 1024x4 High Density EMR Matrix
The 60-553 is a 1-pole matrix available in sizes between 256x4 and 1024x4. The chassis contains an embedded
processor assembly, two power supplies and a left and a right Base Board/Daughter Board combination. Each Base
Board or Daughter Board is populated with a 128x4 matrix and, in its smallest matrix size, the 60-553 is tted with
only a left Base Board (designated “A”) with one Daughter Board mounted on top. A 512x4 matrix has a left and a
right “A” Base Boards, each mounted with Daughter Boards. A 768x4 matrix has a further Base Board (designated
“B”) mounted with a third Daughter Board which in turn is mounted above the left Daughter/Base Board combination.
Fully populated, the 60-553 has a second “B” Base Board mounted with a fourth Daughter Boards tted above the
right Base/Daughter Board combination. A full breakdown of the Base/Daughter Board combinations for all the
available congurations is shown in Figure 8-3.
The matrix X signals are routed on the “A” and “B” Base Boards to front panel mounted 160-pin DIN41612 connectors.
The Y bus signals are linked between the two matrix card stacks via connectors on the two lower “A” Base Boards.
External connection to the Y bus is via the two 160-pin connectors on the left-hand “A” Base Board.
Switch setting information for the matrix is sent from the Embedded Processor to the relay drivers on the Base Boards
and Matrix Daughter Boards via a Bridge Card. Programming information for the processor is sent to the unit via the
LAN interface from a remote computer using the unit’s unique Ethernet address. Programming documentation for
the unit as well as data for Pickering’s other LXI compatible switching products is stored in the embedded processor
and can be downloaded over the LAN interface. Status LEDs on the front of the chassis indicate the condition of the
unit and the LAN connection. An overall functional diagram is shown in Figure 2-1 below.
LAN
INTERFACE
PWR
RDY
ERR
LAN
ACT
STATUS LEDs
RJ45
SOCKET
EMBEDDED
PROCESSOR
LEFT MATRIX BOARDS
POWER
SUPPLIES
LOGIC
SUPPLY
RELAY
COIL
SUPPLY
RELAY DRIVERS
128 x 4
MATRIX
128 x 4
MATRIX
BOARD
128 x 4
MATRIX
128 x 4
MATRIX
BOARD
BASE BOARD “A” BASE BOARD “B”
X1 to X128, Y1A to Y4A X129 to X256, Y1B to Y4B
RELAY DRIVERS
128 x 4
MATRIX
128 x 4
MATRIX
BOARD
128 x 4
MATRIX
128 x 4
MATRIX
BOARD
BASE BOARD “A” BASE BOARD “B”
X769 to X896 X897 to X1024
X257 to X384 X385 to X512
BRIDGE
CARD
X513 to X640 X641 to X768
Y-BUS “A”
Y-BUS “B”
RIGHT MATRIX BOARDS

Page 2.2 LXI HIGH DENSITY EMR MATRIX 60-553
pickering
SECTION 2 - TECHNICAL DESCRIPTION
X1 X128
Isolation
Switches
128 x 4 MARIX CARD 1
INTERNAL ANALOG BUS
4 4
Analog Bus B
Analog Bus A
Y1A Y4A
Isolation
Switches
128 x 4 MARIX CARD 2
Y1B Y4B
Isolation
Switches
128 x 4 MARIX CARD 3
Isolation
Switches
128 x 4 MARIX CARD 8
X129 X256
X257 X384
X897 X1024
Figure 2-2. Architecture Diagram for the 1024x8 Matrix (60-553-008)
MATRIX ARCHITECTURE
The following diagrams show the architecture of the 60-553 matrix in more detail than the basic diagram on Page 1-1.
The 60-553 consists of up to eight 128x4 sub-matrices linked by two analog buses - see Figure 2-2. Isolation/selection
switches determine whether the Y connections of a sub-matrix are connected to Bus A, Bus B or isolated from the
other sub-matrices. The connectors for sub-matrix cards 1 & 2 route the analog bus signals A & B to the front panel.

Page 3.1
LXI HIGH DENSITY EMR MATRIX 60-553
pickering SECTION 3 - INSTALLATION
HARDWARE INSTALLATION
The 60-553 may be mounted on a desk top or tted into a standard 19 inch rack (rack mounting anges are supplied
with the device and can be tted to either side of the front panel). When tting into a rack it is important to
provide adequate support using side brackets or runners, the mounting holes in the front panel anges are
designed only for securing the device in the rack and must NOT be used to support the weight of the whole
device.
The 60-553 relies upon forced air cooling for the power supplies, processor and relay circuit boards. Internal fans
draw air through slots in the side panels of the chassis and expel air through vents on the rear panel. When
positioning the device, make sure that there is adequate clearance to allow unrestricted air ow through these vents.
The locations of the air intakes and outlets are shown in Figures 3-1 and 3-2.
Power is supplied to the rear of the device using a standard IEC power lead and the power on/off switch is located
next to the power inlet socket. The device is supplied with a suitable Earthed mains power lead, If a different lead
is used it is important to ensure that an adequate Earth connection is present. When mounted in a rack, provision
should be made to allow access to the rear of the device. This is to enable the operation of the power on/off switch
and the LAN Reset button. The rear panel layout is shown below.
The High Density Matrix is controlled by the host computer via an Ethernet interface. The RJ45 socket on the rear
of the device can be connected to a hub or switch via an Ethernet cable to allow control over a local area or wide
area network. Alternatively a crossover Ethernet cable can be used to connect the device to a laptop PC and local
control can be carried out isolated from a network. The IP address of the unit has to be manually or automatically
congured before it can be used on a network, please refer to “Setting the IP Address” in the following section and
the “LXI Getting Started Guide” document to carry out this process.
Figure 3-1. Rear view of the High Density EMR Matrix showing the mains supply connection,
LAN socket and cooling air outlet
Page 3.1
LXI HIGH VOLTAGE 2-POLE MATRIX 60-310
pickering SECTION 3 - INSTALLATION
SECTION 3 - INSTALLATION
Refer to the Warnings and Cautions at the front of this manual
The product is designed for indoor use only.
!
kg
PREOPERATION CHECKS (UNPACKING)
1. Check the module for transport damage and report any damage immediately to Pickering Interfaces.
Do not attempt to install the product if any damage is evident.
2. Ensure that the designated area for the product is of a at and solid construction to support its weight.

Page 3.2 LXI HIGH DENSITY EMR MATRIX 60-553
pickering
SECTION 3 - INSTALLATION
SETTING THE IP ADDRESS
To use the 60-553 High Density Matrix over a LAN connection it should be set up and congured as described in
the “LXI Getting Started Guide” document.
If the IP address is to be set manually and before connecting to a network, contact your IT department so they can
give you the correct settings for:
• IP Address
• Subnet Mask
• Default Gateway
• DNS Server(s)
Once you have the required information, the IP conguration window is used to manually set the IP address. This
is shown in Figure 3-4.
The current IP address setting of the 60-553 is indicated on an LCD display on the rear panel of the chassis.
Figure 3-2. Front view of the High Density EMR Matrix
Figure 3-3. Display for IP Address on Rear Panel
Incorrect setting will result in a loss of communication and may also be indicated by a red LAN LED on the front
panel. If this does occur press and hold the LAN Reset button on the back panel of the device for a full factory reset
(see Section 6 “Troubleshooting” for details).