PICOTE DN100 Instruction Manual

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Operating & Safety Manual
Original & Mini Cannon
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using any Original
and Mini Cannon tools.
We now have resellers in the U.S., Europe & Australasia.
Locate your reseller at picotesolutions.com

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TOPIC PAGE/S
SAFETY INFORMATION & SYMBOLS 3
AVAILABLE SIZES & POWER SOURCES 4
ASSEMBLY & USE 5
PRACTICAL TIPS & SAFETY ADVICE 10
MAINTENANCE & SPARE PARTS 11
WARRANTY POLICY & PROCEDURE 12
To watch practical demonstration videos, or to download an electronic copy of these In-
structions, please visit www.picotesolutions.com. Please note that videos are not intend-
ed as a replacement or alternative to this operating and safety manual, but only as an
additional learning tool.
TABLE OF CONTENTS

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SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY INFORMATION
This section contains important safety information. Failure to
comply could result in serious injury or death.
Safety Symbols
Personal Protective Equipment (PPE)
Always use Personal Protective Equipment when using the Cannon systems, including
suitable overalls / protective clothing & footwear and the following:
Always wear suitable eye protection when using the Cannon systems to pre-
vent sewage, chemicals or other dust from irritating your eyes.
Always wear suitable ear protection when using the Cannon systems to prevent
any hearing loss.
Always wear suitable cut-resistant gloves when using the Cannon systems to
prevent any hand injuries. Any open injuries or skin irritations should be cov-
ered at all times to avoid contact with sewage, chemicals, resin or dust.
Always wear a suitable respirator when using the Cannon systems to prevent any
resin dust or fumes being inhaled or consumed, which can cause occupational
asthma or dermatitis as well as eye irritation.
Danger risk of serious injury from rotating parts
Danger risk of serious injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions
Danger risk of serious injury from hot parts
Safety symbols are used throughout this manual to draw attention to potential hazards.
Danger do not touch. Risk of injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions

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AVAILABLE SIZES & POWER SOURCES
The Picote Original and Mini Cannon have been designed for installation of short Cured-in
-Place (CIPP) linings and repairs for the inside of buildings. Available for the rehabilitation
of pipe sizes up to DN100 (4”). Its transparent appearance and the ability to deploy a
CCTV camera, inside the lining, during installation enables the engineers to successful
install linings in difficult situations. The in-built double pressure relief systems ensures the
work is carried out safely.
Selecting the correct Cannon for the work
Choose your inversion head according to the size of the original host pipe.
The Picote Camlock system enables you to complete multiple installations without the
need to wait for lining to cure.
Picote Cannons are operated with compressed air. The maximum operation pressure is 2
bars (29 psi).
Weight of the empty Original Cannon is 6.2 kg (14 lbs) and when full of resin impregnat-
ed felt the max. weight is 15 kg (33 lbs).
Weight of the empty Mini Cannon is 4.8 kg (10.5 lbs) and full of resin impregnated felt
the max. weight is 10 kg (22 lbs).
ORIGINAL CANNON REACH
DN100 (4”) 7 m / 23 ft
DN70 (3”) 10 m / 33 ft
DN50 (2”) 15 m / 49 ft
MINI CANNON REACH
DN100 (4”) 3.5 m / 11.5 ft
DN70 (3”) 5 m / 16.5 ft
DN50 (2”) 7.5 m / 24.5 ft

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ORIGINAL & MINI CANNON RANGE
First, make sure you have all the required parts.
ORIGINAL CANNON
MINI CANNON
Please read safety informaon on
page 3 before assembly and use.
2360000001 Original Cannon
2360000003 Mini Cannon

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User Instrucons — CCTV Camera
Remove the washers, felt plug and the cap from the Air Inlet Cap
(Rear Cap) and insert the camera inside the cannon. Push the camera
cable in the centre of the felt plug.

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User Instrucons—Choosing Inversion Head
Step 1. Choose inversion head according to liner.
Combine with Quick Lock Cap.

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User Instrucons — Changing the inversion head.
Step 3. Close the Camlock handles.
Step 2. Open the Camlock and insert the inversion head.

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User Instrucons — Using Curing Caps.
Use Cannon Fast Caps with Camlock system to enable fast installaon
of mulple linings.

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Check the internal condion of the pipe and measure the length of it. Select the correct size
inversion head and where required, place the CCTV camera inside the cannon. The CCTV camera
can be installed inside the Cannon aer lining has been inverted through the pipe, however, will
have to be de-pressurized during the process. Ensure inow of compressed air and check the
operang pressure. The Cannon has built-in pressure relief system which prevents the pressure
rising above 2 bars (29 psi). Cut the felt lining to the correct length and impregnate evenly with
the resin. Place the impregnated lining inside the Cannon.
Using the Cannon products
Before starng work
During use
Carefully release the pressure inside the Cannon and check that the lining runs smoothly inside
the pipe. Regulate the air ow to control the speed at which the lining is inverted through the
pipe. To ensure the lining accurately forms to the drain shape, decrease the operang pressure
as the lining negoates ght corners. If the CCTV camera was placed inside the Cannon you can
see how the lining is progressing and check the quality of the end result.
Please read safety informaon on
page 3 before assembly and use.
Aer use
When the lining has been successfully installed inside the pipe, remove the Cannon. Use the
Quick Lock Cap to ensure the lining stays pressurized unl it is fully cured.
PLEASE NOTE: The Picote Sennel System can be used to monitor the pressure of the compressor
and electricity network. It alerts if either one is lost, warning the engineers and allowing them to
react accordingly.
RECOMMENDATIONS
Evenly impregnate the felt lining with the resin.
Control the air pressure and inversion speed during installaon—slow down
when going around the bends.
When using CCTV camera, place it inside the Cannon before the impregnated
lining.
Use Quick Lock Caps to enable the installaon of mulple linings in short period
of me.
Use the Picote Sennel System to warn engineers if pressure and/or electricity is
lost allowing them me to react accordingly.
Test the pressure valve operaon weekly.