Pilz PSEN ix2 F8 code User manual

PSEN ix2 F8 code
Operating Manual 1003867-EN-02
}PSEN sensor technology

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN ix2 F8 code
1003867-EN-02 3
Introduction 4
Validity of documentation 4
Using the documentation 4
Definition of symbols 4
Overview 5
Unit features 5
Range 5
Front view 6
Safety 7
Intended use 7
Safety regulations 7
Additional documents that apply 7
Use of qualified personnel 8
Warranty and liability 8
Disposal 8
Function description 8
Installation 10
Wiring 10
General wiring guidelines 10
Pin assignment 10
Connection to evaluation devices 14
General 14
Independent circuit 14
Series connection of the interface 17
Dimensions 19
Technical details 19
Order reference 20
System 20
Accessories 20

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 4
Introduction
Validity of documentation
This documentation is valid for the product PSEN ix2 F8 code. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Overview
Unit features
The PSEN ix2 F8 code is an interface for connecting series-connectable PSENcode,
PSENslock, PSENini sensors to an evaluation device.
Decentralised passive junction for connecting sensors to a Pilz control system.
}Max. 8 sensors per PSEN ix2 F8 code can be connected
}Max. 3 PSEN ix2 F8 code with max. 16 subscribers can be connected in series
}Forwarding of diagnostic information from the connected sensors.
Range
}Interface PSEN ix2 F8 code with six bridges inserted

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 6
Front view
[2] [1]
[3]
Legend
X1 }11-18: Terminals for connecting sensor 1
}21-28: Terminals for connecting sensor 2
X2 }11-18: Terminals for connecting sensor 3
}21-28: Terminals for connecting sensor 4
X3 }11-18: Terminals for connecting sensor 5
}21-28: Terminals for connecting sensor 6
X4 }11-18: Terminals for connecting sensor 7
}21-28: Terminals for connecting sensor 8
X5 }A1-O2: Terminals for
– Supply voltage
– Inputs channel 1 and 2
– Outputs channel 1 and 2
}Y1-Y8: Terminals for communication, data outputs from the sensors PSEN
1-8
X6 }Y1-Y8: Terminals for communication, data inputs from the sensors PSEN
1-8
[1] Terminal block X6, terminal Y8: Diagnostic input IND for sensor 1
[2] Terminal block X5, terminal Y1: Diagnostic output OUTD from sensor 8

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 7
[3] Terminal block X5, terminals Y2+Y3, Y4+Y5, Y6+Y7 are bridged when de-
livered
Terminal block X6, terminals Y2+Y3, Y4+Y5, Y6+Y7 are bridged when de-
livered
Safety
Intended use
The PSEN ix2 F8 code is an interface for connecting series-connectable PSENcode,
PSENslock, PSENini sensors to an evaluation device.
}Connection to Safety Device Diagnostics (SDD) and forwarding of diagnostic informa-
tion from the connected sensors to a fieldbus module. Further information is provided in
the document entitled "System Description Safety Device Diagnostics".
}Series connection of PSEN sensors and connection to an evaluation device
A max. of 8 PSEN sensors can be connected to a PSEN ix2 F8 code. All sensors must be
8-pin, with 2 safety inputs each.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 19]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Additional documents that apply
Please read and take note of the following documents:
}Operating manual for the relevant Pilz safety device
}Operating manual for the fieldbus module, for example SDD ES ETH or SDD ES
PROFIBUS
}System description "Safety Device Diagnostics"
You will need to be conversant with the information in these documents in order to fully un-
derstand this manual.

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 8
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
Function description
With the help of the PSEN ix2 F8 code, Pilz sensors can be connected in series and con-
nected to a fieldbus module for evaluation of diagnostics data. PSEN ix2 F8 code can also
be connected in series.
}Max. 8 Pilz sensors can be connected to a PSEN ix2 F8 code.
}Max. 3 PSEN ix2 F8 code (= max.16subscribers) can be connected to a fieldbus mod-
ule.
The diagnostic data from the sensors connected to the PSEN ix2 F8 code can be read and
entered at terminal blocks X5 and X6.

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 9
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
X4
X3
X2
X2
X5
X5
A1
A1
A2
I1
I2
O1
O2
Y5
Y6
Y1
Y2
Y3
Y4
Y8
Y7
A1
PSEN 8
PSEN 6
PSEN 3
PSEN 4
Y5
Y6
Y1
Y2
Y3
Y4
Y8
Y7
X6
X4
X3
X1
PSEN 7
PSEN 5
11 12 13 14 15 16 17 18
21
22
23
24
25
26
27
28
11
12
13
14
15
16
17
18
21
22
23
24
25
26
27
28
11
12
13
14
15
16
17
18
21
22
23
24
25
26
27
28
11
12
13
14
15
16
17
18
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
X1
PSEN 2
PSEN 1
21
22
23
24
25
26
27
28
OUT 1 OUT 2
Y32
Y1
A1
A2
In2
In1
Internal wiring diagram

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 10
Installation
}The unit should be installed in a lockable control cabinet with a protection type of at
least IP54.
}Use the notch on the rear of the unit to attach it to a DIN rail.
}When installed on a vertical mounting rail (35 mm): Secure the unit by using a fixing
element (e.g. retaining bracket or end angle).
}Circumvention of the safety switch in a reasonably foreseeable manner must be pre-
vented.
Wiring
General wiring guidelines
Please note:
}Information given in the Technical details [ 19] must be followed.
}The device must always be supplied by a single power supply. The power supply must
meet the regulations for extra low voltages with protective separation.
}Where safety-related applications are concerned, it is essential that short circuits and
open circuits are unable to cause a hazardous condition within a plant. The way in
which this is done will depend on the degree of hazard from the plant section, the
switching frequency of the sensors and the level of safety of the sensors and actuators.
Pin assignment
Terminal block X1
Terminal Device Function Cable colour
11 PSEN 1 Input channel 1 of sensor Pink
12 Input channel 2 of sensor White
13 24 VDC Brown
14 0 VDC Blue
15 Signal output/diagnostic output Y32 of
sensor
Grey
16 Signal input/diagnostic input Y1 of sensor Red
17 Output channel 1 of sensor Green
18 Output channel 2 of sensor Yellow

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 11
Terminal Device Function Cable colour
21 PSEN 2 Input channel 1 of sensor Pink
22 Input channel 2 of sensor White
23 24 VDC Brown
24 0 VDC Blue
25 Signal output/diagnostic output Y32 of
sensor
Grey
26 Signal input/diagnostic input Y1 of sensor Red
27 Output channel 1 of sensor Green
28 Output channel 2 of sensor Yellow
Terminal block X2
Terminal Device Function Cable colour
11 PSEN 3 Input channel 1 of sensor Pink
12 Input channel 2 of sensor White
13 24 VDC Brown
14 0 VDC Blue
15 Signal output/diagnostic output Y32 of
sensor
Grey
16 Signal input/diagnostic input Y1 of sensor Red
17 Output channel 1 of sensor Green
18 Output channel 2 of sensor Yellow
21 PSEN 4 Input channel 1 of sensor Pink
22 Input channel 2 of sensor White
23 24 VDC Brown
24 0 VDC Blue
25 Signal output/diagnostic output Y32 of
sensor
Grey
26 Signal input/diagnostic input Y1 of sensor Red
27 Output channel 1 of sensor Green
28 Output channel 2 of sensor Yellow

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 12
Terminal block X3
Terminal Device Function Cable colour
11 PSEN 5 Input channel 1 of sensor Pink
12 Input channel 2 of sensor White
13 24 VDC Brown
14 0 VDC Blue
15 Signal output/diagnostic output Y32 of
sensor
Grey
16 Signal input/diagnostic input Y1 of sensor Red
17 Output channel 1 of sensor Green
18 Output channel 2 of sensor Yellow
21 PSEN 6 Input channel 1 of sensor Pink
22 Input channel 2 of sensor White
23 24 VDC Brown
24 0 VDC Blue
25 Signal output/diagnostic output Y32 of
sensor
Grey
26 Signal input/diagnostic input Y1 of sensor Red
27 Output channel 1 of sensor Green
28 Output channel 2 of sensor Yellow
Terminal block X4
Terminal Device Function Cable colour
11 PSEN 7 Input channel 1 of sensor Pink
12 Input channel 2 of sensor White
13 24 VDC Brown
14 0 VDC Blue
15 Signal output/diagnostic output Y32 of
sensor
Grey
16 Signal input/diagnostic input Y1 of sensor Red
17 Output channel 1 of sensor Green
18 Output channel 2 of sensor Yellow

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 13
Terminal Device Function Cable colour
21 PSEN 8 Input channel 1 of sensor Pink
22 Input channel 2 of sensor White
23 24 VDC Brown
24 0 VDC Blue
25 Signal output/diagnostic output Y32 of
sensor
Grey
26 Signal input/diagnostic input Y1 of sensor Red
27 Output channel 1 of sensor Green
28 Output channel 2 of sensor Yellow
Terminal block X5
Terminal Device Function Cable colour
Y1 Fieldbus
module
Status of signal output/diagnostic output of
PSEN8
Grey
Y2 Status of signal input/diagnostic input of
PSEN8
Y3 Status of signal output/diagnostic output of
PSEN7
Y4 Status of signal input/diagnostic input of
PSEN7
Y5 Status of signal output/diagnostic output of
PSEN6
Y6 Status of signal input/diagnostic input of
PSEN6
Y7 Status of signal output/diagnostic output of
PSEN5
Y8 Status of signal input/diagnostic input of
PSEN5
A1 Power sup-
ply
Supply voltage +24V Brown
A1
A1
A2 Power sup-
ply
0 VDC Blue
I1 PSEN n Input channel 1 for last sensor PSEN n Pink
I2 Input channel 2 for last sensor PSEN n White
O1 Evaluation
device
Output channel 1 for evaluation device Green
O2 Output channel 2 for evaluation device Yellow

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 14
Terminal block X6
Terminal Device Function Cable colour
Y1 Fieldbus
module
Status of signal output/diagnostic output of
PSEN4
Y2 Status of signal input/diagnostic input of
PSEN4
Y3 Status of signal output/diagnostic output of
PSEN3
Y4 Status of signal input/diagnostic input of
PSEN3
Y5 Status of signal output/diagnostic output of
PSEN2
Y6 Status of signal input/diagnostic input of
PSEN2
Y7 Status of signal output/diagnostic output of
PSEN1
Y8 Status of signal input/diagnostic input of
PSEN1
Red
Connection to evaluation devices
General
NOTICE
Each time the cabling is changed during commissioning, trigger the safety
function of each sensor in the safety chain and check that the safety outputs
on the evaluation device react correctly.
Independent circuit
Please note:
}When connected to the PSEN ix2 F8 code, the sequence of the sensors must be main-
tained.
– PSEN 1: Terminal block X1, terminals 11-18
– PSEN 2: Terminal block X1, terminals 21-28
– PSEN 3: Terminal block X2, terminals 11-18
– PSEN 4: Terminal block X2, terminals 21-28
– PSEN 5: Terminal block X3, terminals 11-18
– PSEN 6: Terminal block X3, terminals 21-28
– PSEN 7: Terminal block X4, terminals 11-18
– PSEN 8: Terminal block X4, terminals 21-28

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 15
Connecting fewer than eight sensors
}If fewer than eight sensors are connected to a PSEN ix2 F8 code the free sensor ter-
minals on terminal blocks X1 to X4 must be bridged.
– Terminal blocks X1 to X4
Bridges between terminals 11 and 17, 12 and 18 and 15 and 16.
Bridges between terminals 21 and 27, 22 and 28 and 25 and 26.
The terminals on terminal blocks X1 to X4 must be bridged for each unconnected
sensor (see diagram).
21 22 23 24 25 26 27 28
X1
Fig.: Terminal block X1 with three bridges for an unconnected sensor
Connection without fieldbus module
}If the PSEN ix2 F8 code will not be connected to a fieldbus module, the bridges that are
inserted on terminals X5Y2‑Y7 and X6Y2‑Y7 when the PSEN ix2 F8 code is de-
livered must all be removed. The respective states of the sensors' signal input/dia-
gnostic input Y1 and signal output/diagnostic output Y32 are output at these terminals.
To evaluate the data, the relevant control system must be connected to the terminals
(see diagram).
– Terminal blocks X5 and X6, terminals Y1, Y3, Y5, Y7 for the sensors' signal output/
diagnostic output Y32
– Terminal blocks X5 and X6, terminals Y2, Y4, Y6, Y8 for the sensors' signal input/
diagnostic input Y1

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 16
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
X5
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
X6
Y32 Sensor 8
Y32 Sensor 7
Y32 Sensor 6
Y32 Sensor 5
Y1 Sensor 8
Y1 Sensor 7
Y1 Sensor 6
Y1 Sensor 5
Y32 Sensor 4
Y32 Sensor 3
Y32 Sensor 2
Y32 Sensor 1
Y1 Sensor 4
Y1 Sensor 3
Y1 Sensor 2
Y1 Sensor 1
Evaluation device
Fieldbus module
Sensor 1
Sensor 2
Sensor 3
Sensor 4
Sensor 5
Sensor 6
Sensor 7
Sensor 8
X1
X2 X5
Y1
Y8
A1
A2
I1
I2
O1
O2 I2
I1
O2/A1
O1/A1
A2
A1
Tx
Rx
X3
X4 X6
Y1
Y8
PSEN ix2 F8 code

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 17
Series connection of the interface
Please note:
}Max. 3 PSEN ix2 F8 code can be connected in series.
}Max. 16 sensors can be connected to a fieldbus module.
}Only seven sensors can be connected to the first PSEN ix2 F8 code. 2 sensors can be
connected to the final PSEN ix2 F8 code. The displayed series connection shows a ver-
sion with 3 PSEN ix2 F8 code, where the terminal blocks X2, X3 and X4 must be
bridged.
NOTICE
Each time the cabling is changed during commissioning, trigger the safety
function of each sensor in the safety chain and check that the safety outputs
on the evaluation device react correctly.
CAUTION!
Extension of delay-on de-energisation
When several (n) devices are connected in series, the delay-on de-ener-
gisation time adds with the number of interconnected safety switches.
The may. delay-on de-energisation is composed of
max. delay-on de-energisation actuator
+ (n-1) x max. delay-on de-energisation of the inputs
+ delay-on de-energisation of the evaluation device

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 18
X1
X2
X3
X4
X5
Y1
Y8
A1
A2
I1
I2
O1
O2
X6
I2
I1
O2
O1
A2
A1
Tx
Rx
Y1
Y8
X1
X2
X3
X4
X5
X6
X1
X2
X5
X6
X3
X4
PSEN ix2 F8 code
PSEN ix2 F8 code
PSEN ix2 F8 code
Y1
Y8
Y1
Y8
Y8
Y8
Sensor 1
Sensor 2
Sensor 3
Sensor 4
Evaluation device
Fieldbus module
Sensor 8
Sensor 9
Sensor 10
Sensor 11
Sensor 12
Sensor 13
Sensor 14
Sensor 5
Sensor 6
Sensor 7
Sensor 15
Sensor 16
Please note:
The terminal blocks X2, X3 and X4 at the 3. PSEN ix2 F8 code are not necessary and
therefore have to be bridged.

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 19
Dimensions
93 (3,66")
96 (3,78")
57 (2,24")
Front view Side view
Technical details
General
Approvals UL/cUL
Electrical data
Internal resistance 0 Ohm
Rated voltage
Voltage UB 30 V
Kind DC
Environmental data
Ambient temperature
Temperature range -10 - 55 °C
Storage temperature
Temperature range -25 - 70 °C
Protection type
Mounting area (e.g. control cabinet) IP54
Terminals IP20

PSEN ix2 F8 code
Operating Manual PSEN ix2 F8 code
1003867-EN-02 20
Mechanical data
Connection type Spring-loaded terminal
Dimensions
Height 57 mm
Width 96 mm
Depth 93 mm
Weight 210 g
Order reference
System
Product type Features Connection type Order No.
PSENix2F8code Interface for connecting
max. 8 PSEN safety
sensors
Spring-loaded terminal 535 112
Accessories
Product type Connection 1 Connection 2 Length Order No.
PSENcableM8‑8sf Straight, M8, 8-pin, socket Open cable 2 m 533 150
5 m 533 151
10 m 533 152
20 m 533 153
30 m 533 154
PSENmaCableM8‑
8af
Angled, M8, 8-pin, socket Open cable 10 m 533 162
PSENcableM12‑8sf Straight, M12, 8-pin, socket Open cable 3 m 540 319
5 m 540 320
10 m 540 321
20 m 540 333
30 m 540 326
PSENcableM12‑8af Angled, M12, 8-pin, socket Open cable 3 m 540 322
5 m 540 323
10 m 540 324
30 m 540 325