Pilz PSEN ix2 F4 code User manual

PSEN ix2 F4 code
Operating Manual 1003823-EN-02
}PSEN sensor technology

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN ix2 F4 code
1003823-EN-02 3
Introduction 4
Validity of documentation 4
Using the documentation 4
Definition of symbols 4
Overview 5
Unit features 5
Range 5
Front view 6
Safety 7
Intended use 7
Safety regulations 7
Additional documents that apply 7
Use of qualified personnel 7
Warranty and liability 8
Disposal 8
Function description 8
Installation 9
Wiring 10
General wiring guidelines 10
Pin assignment 10
Connection to evaluation devices 12
General 12
Independent circuit 12
Series connection of the interface 14
Dimensions 16
Technical details 16
Order reference 17
System 17
Accessories 17

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 4
Introduction
Validity of documentation
This documentation is valid for the product PSEN ix2 F4 code. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Overview
Unit features
The PSEN ix2 F4 code is an interface for connecting series-connectable PSENcode,
PSENslock, PSENini sensors to an evaluation device.
Decentralised passive junction for connecting sensors to a Pilz control system.
}Max. 4 sensors per PSEN ix2 F4 code can be connected
}Max. 5 PSEN ix2 F4 code with max. 16 subscribers can be connected in series
}Forwarding of diagnostic information from the connected sensors.
Range
}Interface PSEN ix2 F4 code with three bridges inserted

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 6
Front view
[2]
[1]
[3]
Legend
X1 }11-18: Terminals for connecting sensor 1
}21-28: Terminals for connecting sensor 2
X2 }11-18: Terminals for connecting sensor 3
}21-28: Terminals for connecting sensor 4
X3 }A1-O2: Terminals for
– Supply voltage
– Inputs channel 1 and 2
– Outputs channel 1 and 2
}Y1-Y8: Terminals for communication, data inputs and outputs from the
sensors PSEN 1-4
[1] Terminal Y8: Diagnostic input IND for sensor 1
[2] Terminal Y1: Diagnostic output OUTD from sensor 4
[3] Terminals Y2+Y3, Y4+Y5, Y6+Y7 are bridged when delivered

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 7
Safety
Intended use
The PSEN ix2 F4 code is an interface for connecting series-connectable PSENcode,
PSENslock, PSENini sensors to an evaluation device.
}Connection to Safety Device Diagnostics (SDD) and forwarding of diagnostic informa-
tion from the connected sensors to a fieldbus module. Further information is provided in
the document entitled "System Description Safety Device Diagnostics".
}Series connection of PSEN sensors and connection to an evaluation device
A max. of 4 PSEN sensors can be connected to a PSEN ix2 F4 code. All sensors must be
8-pin, with 2 safety inputs each.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 16]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Additional documents that apply
Please read and take note of the following documents:
}Operating manual for the relevant Pilz safety device
}Operating manual for the fieldbus module, for example SDD ES ETH or SDD ES
PROFIBUS
}System description "Safety Device Diagnostics"
You will need to be conversant with the information in these documents in order to fully un-
derstand this manual.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 8
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
Function description
With the help of the PSEN ix2 F4 code, Pilz sensors can be connected in series and con-
nected to a fieldbus module for evaluation of diagnostics data. PSEN ix2 F4 code can also
be connected in series.
}Max. 4 Pilz sensors can be connected to a PSEN ix2 F4 code.
}Max. 5 PSEN ix2 F4 code (= max.16subscribers) can be connected to a fieldbus mod-
ule.

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 9
Internal wiring diagram
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
11
12
13
14
15
16
17
18
X2
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
21
22
23
24
25
26
27
28
X2
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
11
12
13
14
15
16
17
18
X1
OUT 1
OUT 2
Y32
Y1
A1
A2
In2
In1
21
22
23
24
25
26
27
28
X1
X3 X3
A1 A1 A2 I1 I2 O1 O2
Y5 Y6 Y1 Y2 Y3 Y4 Y8 Y7
A1
PSEN 4
PSEN 3
PSEN 1
PSEN 2
The diagnostic data from the sensors connected to the PSEN ix2 F4 code can be read and
entered at terminal block X3.
Installation
}The unit should be installed in a lockable control cabinet with a protection type of at
least IP54.
}Use the notch on the rear of the unit to attach it to a DIN rail.
}When installed on a vertical mounting rail (35 mm): Secure the unit by using a fixing
element (e.g. retaining bracket or end angle).
}Circumvention of the safety switch in a reasonably foreseeable manner must be pre-
vented.

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 10
Wiring
General wiring guidelines
Please note:
}Information given in the Technical details [ 16] must be followed.
}The device must always be supplied by a single power supply. The power supply must
meet the regulations for extra low voltages with protective separation.
}Where safety-related applications are concerned, it is essential that short circuits and
open circuits are unable to cause a hazardous condition within a plant. The way in
which this is done will depend on the degree of hazard from the plant section, the
switching frequency of the sensors and the level of safety of the sensors and actuators.
Pin assignment
Terminal block X1
Terminal Device Function Cable colour
11 PSEN 1 Input channel 1 of sensor Pink
12 Input channel 2 of sensor White
13 24 VDC Brown
14 0 VDC Blue
15 Signal output/diagnostic output Y32 of
sensor
Grey
16 Signal input/diagnostic input Y1 of sensor Red
17 Output channel 1 of sensor Green
18 Output channel 2 of sensor Yellow
21 PSEN 2 Input channel 1 of sensor Pink
22 Input channel 2 of sensor White
23 24 VDC Brown
24 0 VDC Blue
25 Signal output/diagnostic output Y32 of
sensor
Grey
26 Signal input/diagnostic input Y1 of sensor Red
27 Output channel 1 of sensor Green
28 Output channel 2 of sensor Yellow

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 11
Terminal block X2
Terminal Device Function Cable colour
11 PSEN 3 Input channel 1 of sensor Pink
12 Input channel 2 of sensor White
13 24 VDC Brown
14 0 VDC Blue
15 Signal output/diagnostic output Y32 of
sensor
Grey
16 Signal input/diagnostic input Y1 of sensor Red
17 Output channel 1 of sensor Green
18 Output channel 2 of sensor Yellow
21 PSEN 4 Input channel 1 of sensor Pink
22 Input channel 2 of sensor White
23 24 VDC Brown
24 0 VDC Blue
25 Signal output/diagnostic output Y32 of
sensor
Grey
26 Signal input/diagnostic input Y1 of sensor Red
27 Output channel 1 of sensor Green
28 Output channel 2 of sensor Yellow
Terminal block X3
Terminal Device Function Cable colour
Y1 Fieldbus module Status of signal output/dia-
gnostic output of PSEN4
Grey
Y2 Status of signal input/diagnostic
input of PSEN4
Y3 Status of signal output/dia-
gnostic output of PSEN3
Y4 Status of signal input/diagnostic
input of PSEN3
Y5 Status of signal output/dia-
gnostic output of PSEN2
Y6 Status of signal input/diagnostic
input of PSEN2
Y7 Status of signal output/dia-
gnostic output of PSEN1
Y8 Status of signal input/diagnostic
input of PSEN1
Red
A1 Power supply Supply voltage +24V Brown
A1
A1

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 12
Terminal Device Function Cable colour
A2 Power supply 0 VDC Blue
I1 PSEN n Input channel 1 for last sensor
PSEN n
Pink
I2 Input channel 2 for last sensor
PSEN n
White
O1 Evaluation device Output channel 1 for evaluation
device
Green
O2 Output channel 2 for evaluation
device
Yellow
Connection to evaluation devices
General
NOTICE
Each time the cabling is changed during commissioning, trigger the safety
function of each sensor in the safety chain and check that the safety outputs
on the evaluation device react correctly.
Independent circuit
Please note:
}When connected to the PSEN ix2 F4 code, the sequence of the sensors must be main-
tained.
– PSEN 1: Terminal block X1, terminals 11-18
– PSEN 2: Terminal block X1, terminals 21-28
– PSEN 3: Terminal block X2, terminals 11-18
– PSEN 4: Terminal block X2, terminals 21-28
Connecting fewer than four sensors
}If fewer than four sensors are connected to a PSEN ix2 F4 code, the free sensor ter-
minals on terminal blocks X1 and X2 must be bridged.
– Terminal blocks X1 and X2
Bridges between terminals 11 and 17, 12 and 18 and 15 and 16.
Bridges between terminals 21 and 27, 22 and 28 and 25 and 26.
The terminals on terminal blocks X1 and X2 must be bridged for each unconnected
sensor (see diagram).

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 13
21 22 23 24 25 26 27 28
X1
Fig.: Terminal block X1 with three bridges for an unconnected sensor
Connection without fieldbus module
}If the PSEN ix2 F4 code will not be connected to a fieldbus module, the bridges that are
inserted on terminals X3Y2–X3Y7 when the PSEN ix2 F4 code is delivered must all
be removed. The respective states of the sensors' signal input/diagnostic input Y1 and
signal output/diagnostic output Y32 are output at these terminals. To evaluate the data,
the relevant control system must be connected to the terminals (see diagram).
– Terminals Y1, Y3, Y5, Y7 for the sensors' signal output/diagnostic output Y32
– Terminals Y2, Y4, Y6, Y8 for the sensors' signal input/diagnostic input Y1
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
X3
Y32 Sensor 4
Y32 Sensor 3
Y32 Sensor 2
Y32 Sensor 1
Y1 Sensor 4
Y1 Sensor 3
Y1 Sensor 2
Y1 Sensor 1
Sensor 1
Sensor 2
Sensor 3
X1
X2
X3
Y1
Y8
A1
A2
I1
I2
O1
O2 Evaluation device
Fieldbus module
I2
I1
O2/A1
O1/A1
A2
A1
Sensor 4 Tx
Rx

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 14
Series connection of the interface
Please note:
}Max. 5 PSEN ix2 F4 code can be connected in series.
}Max. 16 sensors can be connected to a fieldbus module.
}Only three sensors can be connected to the first PSEN ix2 F4 code devices. 4 sensors
can be connected to the final PSEN ix2 F4 code device.
NOTICE
Each time the cabling is changed during commissioning, trigger the safety
function of each sensor in the safety chain and check that the safety outputs
on the evaluation device react correctly.
CAUTION!
Extension of delay-on de-energisation
When several (n) devices are connected in series, the delay-on de-ener-
gisation time adds with the number of interconnected safety switches.
The may. delay-on de-energisation is composed of
max. delay-on de-energisation actuator
+ (n-1) x max. delay-on de-energisation of the inputs
+ delay-on de-energisation of the evaluation device

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 15
Sensor 1
Sensor 2
Sensor 3
Sensor 4
X1
X2
X1
X2
Sensor 5
Sensor 6
Sensor n-3
Sensor n-2
Sensor n-1
X3
Y1
Y8
A1
A2
I1
I2
O1
O2
X3
X1
X2
X3
Evaluation device
Fieldbus module
I2
I1
O2
O1
A2
A1
Sensor n
Tx
Rx

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 16
Dimensions
Front view Side view
48 (1,89")
96 (3,78")
57 (2,24")
Technical details
General
Approvals UL/cUL
Electrical data
Internal resistance 0 Ohm
Rated voltage
Voltage UB 30 V
Kind DC
Environmental data
Ambient temperature
Temperature range -10 - 55 °C
Storage temperature
Temperature range -25 - 70 °C

PSEN ix2 F4 code
Operating Manual PSEN ix2 F4 code
1003823-EN-02 17
Environmental data
Protection type
Mounting area (e.g. control cabinet) IP54
Terminals IP20
Mechanical data
Connection type Spring-loaded terminal
Dimensions
Height 57 mm
Width 96 mm
Depth 48 mm
Weight 112 g
Order reference
System
Product type Features Connection type Order No.
PSENix2F4code Interface for connecting
max. 4 PSEN safety
sensors
Spring-loaded terminal 535 111
Accessories
Product type Connection 1 Connection 2 Length Order No.
PSENcableM8‑8sf Straight, M8, 8-pin, socket Open cable 2 m 533 150
5 m 533 151
10 m 533 152
20 m 533 153
30 m 533 154
PSENmaCableM8‑
8af
Angled, M8, 8-pin, socket Open cable 10 m 533 162
PSENcableM12‑8sf Straight, M12, 8-pin, socket Open cable 3 m 540 319
5 m 540 320
10 m 540 321
20 m 540 333
30 m 540 326
PSENcableM12‑8af Angled, M12, 8-pin, socket Open cable 3 m 540 322
5 m 540 323
10 m 540 324
30 m 540 325

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CMSE®, InduraNET p®, PAS4000®, PAScal®, PASconfig®, Pilz®, PIT®, PLID®, PMCprimo®, PMCprotego®, PMCtendo®, PMD®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, THE SPIRIT OF SAFETY®are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary
from the details stated in this document, depending on the status at the time of publication and the scope of the equipment. We accept no responsibility for the validity, accuracy
and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
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Tel.: [phone]
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[email protected]
www.pilz.com
100XXXX-DE-0X
0-0-1-3-000, 2015-00 Printed in Germany
© Pilz GmbH & Co. KG, 2015
1003823-EN-02, 2016-06 Printed in Germany © Pilz GmbH & Co. KG, 2015
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