Pilz PSEN 2.2p-24 User manual

PSEN 2.2p-24
Operating Manual-20971-EN-16
}PSEN sensor technology

Preface
This document is the original document.
Where unavoidable, for reasons of readability, the masculine form has been selected when
formulating this document. We do assure you that all persons are regarded without discrim-
ination and on an equal basis.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN 2.2p-24
20971-EN-16 | 3
Introduction ............................................................................................................................4
Validity of documentation ..........................................................................................................4
Using the documentation ..........................................................................................................4
Definition of symbols .................................................................................................................4
Safety ......................................................................................................................................5
Intended use .............................................................................................................................5
Safety regulations .....................................................................................................................6
Safety assessment....................................................................................................................6
Use of qualified personnel.........................................................................................................6
Warranty and liability.................................................................................................................6
Disposal ....................................................................................................................................6
For your safety ..........................................................................................................................7
Unit features ...........................................................................................................................7
Function description ..............................................................................................................8
Block diagram ...........................................................................................................................8
Operating distances ..................................................................................................................8
Lateral and vertical offset ..........................................................................................................9
Wiring ......................................................................................................................................10
Pin assignment..........................................................................................................................10
Requirements and connection to evaluation devices ........................................................11
Installation ..............................................................................................................................14
Adjustment .............................................................................................................................15
Periodic test ............................................................................................................................16
Dimensions in mm .................................................................................................................16
Technical details ....................................................................................................................17
Safety characteristic data..........................................................................................................19
Order reference ......................................................................................................................19
System ......................................................................................................................................19
Accessories...............................................................................................................................19
EC declaration of conformity ................................................................................................21
UKCA-Declaration of Conformity .........................................................................................21

PSEN 2.2p-24
Operating Manual PSEN 2.2p-24
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Introduction
Validity of documentation
This documentation is valid for the product PSEN 2.2p-24, ATEX. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

PSEN 2.2p-24
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety function of the safety switch is:
}The N/O of the safety contact opens and the N/C of the safety contact closes, when the
actuator is removed beyond the assured release distance sar or when the actuator is not
detected.
The safety switch is approved for use in potentially explosive atmospheres in accordance
with EN60079‑0, EN60079‑15, EN60079‑18, EN 60079‑31.
Ex area Group II, Category 3G, Zone 2 (Gas): II 3G Ex mc nAc IIC T6 and Category 3D,
Zone 22 (dust): II 3D Ex mc tc IIIC T80°C.
The safety switch meets the requirements in accordance with:
}EN 60947-5-3: PDDB only in connection
– with the actuator PSEN 2.2-20,
– the interface PSEN i1 and
– the approved evaluation devices.
The safety switch is designed for applications in series connections and it must only be op-
erated with the following components:
}Actuator PSEN 2.2-20,
}Interface PSEN i1 (see Order reference) and
}a suitable evaluation device (see Requirements and connection to evaluation
devices [ 11]).
Improper use
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this operating manual,
}Use of the product outside the technical details (see Technical details [ 17]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.

PSEN 2.2p-24
Operating Manual PSEN 2.2p-24
20971-EN-16 | 6
Safety regulations
Safety assessment
Before using a device, a safety assessment in accordance with the Machinery Directive is
required.
The product as an individual component fulfils the functional safety requirements in accord-
ance with EN ISO 13849 and EN 62061. However, this does not guarantee the functional
safety of the overall plant/machine. To achieve the relevant safety level of the overall plant/
machine’s required safety functions, each safety function needs to be considered separ-
ately.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by persons who are competent to do so.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the specific
application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

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For your safety
WARNING!
Loss of safety function due to manipulation of the interlocking device
Manipulation of the interlocking device may lead to serious injury and death.
– You should prevent any possibility of the interlocking device being
manipulated through the use of a spare actuator.
– Keep the substitute actuator in a safe place and protect it from unau-
thorised access.
– If substitute actuators are used, these must be installed as described
under Installation [ 14].
– If the original actuators are replaced with substitute actuators, the ori-
ginal actuators must be destroyed before disposal.
}Do not remove the connector's protective cap until you are just about to connect the unit.
This will prevent potential contamination.
}The connector should be protected from accidental loosening (e.g. using a cable tie).
WARNING!
Ignition spark from cable separator/connector within the potentially
explosive area can trigger an explosion
When the cable separators/connectors are used within the potentially ex-
plosive area, sparks can be caused and lead to an explosion.
– Make sure that the cable separators/connectors are used only out-
side the potentially explosive area.
}The IP protection type (see Technical details [ 17]) has been determined in accord-
ance with DINEN60529 with a safety switch that is as new.
Unit features
}The actuator PSEN 2.2-20 belongs to the safety switch.
}Coded actuator
}Safety switch with 4-pin M8 male connector
}2 safety contacts (reed contacts - N/C and N/O)
}Design: round (M30)
}Operation Magnetic
}Switching voltage 24 VDC
}Series connection via PSEN i1 interface
}ECOLAB tested
}LED to display switch status

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Function description
If the actuator is within the response range (safety gate closed), the safety contacts of the
safety switch are closed and the LED will go out.
The safety switch is designed for applications in series connections.
Operate the PSEN 2.2p-24, ATEX in conjunction with the following components:
}Actuator PSEN 2.2-20 (see Order reference [ 19]),
}Interface PSEN i1 (see Order reference) and
}a connected evaluation device (see Requirements and connection to evaluation
devices [ 11]).
Block diagram
Actuator
Safety switch
Magnet
1
2
3+
4
Operating distances
Sao SoSrSar (mm)Somin
On
Off
Legend
Sao Assured operating distance
Somin Min. operating distance
Sar Assured release distance
The offset-independent values for the switching distances are included in the Technical
details [ 17].

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Lateral and vertical offset
[1]
[2]
[1]
[2]
[1] Vertical offset
[2] Sensing faces at the safety switch and actuator
[3] Lateral offset
[4] Notches at the safety switch and actuator
Actuator PSEN 2.2-20
Assured operating distance Sao in mm
Lateral offset
Vertical offset 1 2 3 4 5
17.5 7.5 7.0 7.0 5.5
27.5 7.0 7.0 6.5 5.5
37.0 7.0 7.0 6.0 5.5
46.5 6.5 6.0 5.5 5.0
56.0 6.0 6.0 5.0 4.5
The stated values are valid at a temperature of 20 °C.

PSEN 2.2p-24
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Wiring
}Information given in the Technical details [ 17] must be followed.
}Calculation of the max. cable length lmax:
Rlmax - Ri
Rl / km
Imax =
Rlmax = Max. overall cable resistance (see evaluation device's technical details)
Ri = Internal resistance sensor (see Technical details [ 17])
Rl/km = Cable resistance/km of the cable (seetechnical details cable)
}Ensure the wiring and EMC requirements of EN 60204-1 are met.
}Refer to the notes on wiring in EN60079-14.
}Depending on which evaluation device is used, the overall cable resistance must be
checked; before commissioning it may also be necessary to check the cross circuit detec-
tion function.
}Ensure that the safety switch's electrical connections cannot work loose.
}Protect the safety switch's electrical connections from corrosion.
}The safety contacts are not short circuit-proof.
}UL requirement: the supply voltage must be provided via a Class 2 power supply.
WARNING!
Risk of injury due to ignition in a potentially explosive area!
Unintentionally removing the connector while voltage is applied may trigger
an explosion, causing serious injury and death.
– Switch off the supply voltage before removing the connector.
– Protect the connector from being removed unintentionally.
Pin assignment
NOTICE
The colour marking for the connection lead only applies for the cable that
Pilz supplies as an accessory
The safety switch is shown in an unoperated condition.
Assignment of the 4-pin connector
[1]
[2]
[3+]
[4]
white
brown
blue
black

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Requirements and connection to evaluation devices
For use of PSEN 2.2p-24, ATEX in accordance with DIN EN 60947-5-3 an evaluation
device must be connected.
Connect the PSEN 2.2p-24, ATEX
}either with a certified Pilz evaluation device
}or with an evaluation device with defined properties
Certified Pilz evaluation devices are, for example:
}PNOZelog for safety gate monitoring
– PNOZ e3.1p, PNOZ e3vp
– PNOZ e5.13p
}PNOZmulti for safety gate monitoring
Configure the switch in the PNOZmulti Configurator with switch type 3.
}PSS for safety gate monitoring with standard function block SB064, SB066 or
FS_SafetyGate
}PSSuniversal PLC for safety gate monitoring with function block FS_SafetyGate
The correct connection to the respective evaluation device is described in the operating
manual for the evaluation device. Make sure that the connection is made in accordance
with the specifications in the operating manual for the selected evaluation device.
Defined properties of evaluation devices:
}2-channel with feasibility monitoring
}Open circuit monitoring of the safety switch is performed
}Inputs and outputs on the evaluation device must fulfil the requirements of IEC61131,
Type 3
}Technical data of the evaluation device must fulfil the requirements in the Technical
details [ 17] of PSEN 2.2p-24, ATEX
– Always comply with the max. switching current safety contacts of PSEN 2.2p-24,
ATEX.
}Outputs at the evaluation device must only be switched on again when both reed con-
tacts at the safety switch have been opened and closed (partial operation lock)
INFORMATION
Risk time in accordance with DIN EN 60947-5-3
The risk time is made up of the reaction time of the sensor (see Technical
details [ 17]) and the processing and delay times of the evaluation
device (s. operating manual for the relevant evaluation device).

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Y1
A2A1
11 12
14
Y2 Y3 Y4
1 2 3 4
13 23 24
21 22 31
33 34
32 41
43 44
42
1 2 3 4
11 12 1413
1 2 3 4
21 22 2423
1 2 3 4
31 33 3432
1 2 3 4
41 43 4442
+24 V
I0.0
I0.1
I0.2
I0.3
+24 V
0 V
PSEN i1
PLC
PSENmag
Evaluation device
Input circuit
Input circuit
Non-Ex area
Ex area
Fig.: Dual-channel connection of four PSENmag to the input circuits of an evaluation device

PSEN 2.2p-24
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Examples for connection to Pilz evaluation devices:
Non-Ex area Ex area
I0
I1
PNOZmulti PSENmag
3+
1
2
4
T1
T0
3
1
2
4
11
12
13
14
PSEN i1
brown
white
blue
black
Legend
I0 Input OSSD
I1 Input OSSD
T1, T2 Test pulse outputs
Non-Ex area Ex area
1
2
3
4
PSENmag
3
1
2
4
11
12
13
14
S21
S22
S11
S12
PNOZ s3
PSEN i1
brown
white
blue
black

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Installation
CAUTION!
Potential loss of safety function due to changed device properties
The unit's properties may be affected if installed in an environment contain-
ing electrically or magnetically conductive material.
– Please check the operating distances and the assured release dis-
tance.
CAUTION!
Possible loss of the safety function by changing the release distance
Sar with non-flush installation
Installing the safety switch non-flush within electrically or magnetically con-
ductive material, the value for the assured release distance Sar can change.
– Check the assured release distance Sar.
}Safety switches and actuators must be positioned so that they are secured against a
change of position.
}Attach the safety switches and actuators only with the supplied nuts.
}Avoid the risk of damages from foreseeable external influences by attaching the safety
switch and actuator. If necessary, safety switch and actuator have to be protected.
INFORMATION
Protect the actuator from unauthorised removal (e.g. via a screw lock or
concealed installation) and from contamination.
}Prevent self-loosening of the fastening elements of safety switch and actuator.
}The fastening of safety switch and actuator has to be sufficiently stable to ensure the
proper operation of the safety switch and the actuator.
}The distance between two safety switches must be maintained (see Technical
details [ 17]).
}Safety switches and actuators
– Should be kept away from iron swarf
– Should not be exposed to strong magnetic fields
}Prevent the safety switch and actuator being exposed to heavy shock or vibration.
}Make sure that the safety switch and actuator cannot be used as an end stop.
}Circumvention of the safety switch in a reasonably foreseeable manner must be preven-
ted.
}Please note the installation measures in accordance with EN ISO 14119 for a proximity
switch type 4 with coding level Low.
}Alignment errors of the guard must not adversely affect the safety function of the guard.

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}The assured operating distance Sao and the assured release distance Sar must be tested
under real conditions.
}Do not apply any installation tools (e.g. Pliers) on the surfaces of the switch.
}Install safety switch and actuator
– facing each other in parallel,
– so that both notches (see Lateral and vertical offset [ 9]) are exactly opposite each
other.
}If possible, do not install the safety switch and actuator on to ferromagnetic material.
Changes to the operating distances are to be expected.
}Secure the actuator using a countersunk screw M4 or M5.
}The safety switch and actuator should only be secured using screws and nuts made of
non-magnetic material (e.g. brass or stainless steel).
}A nib on the actuator prevents it twisting (see Dimensions [ 16]).
On the mounting surface, drill a hole (⌀ 2mm) as specified in the drawing, and place the
nib in the drill hole when installing the actuator.
14 2
ø 30
ø 1,75
[1]
Legend
[1] Nib on the actuator
}The protection type (see Technical details [ 17]) can only be achieved by using the
Pilz connection leads available as an accessory.
Adjustment
}The safety switch may only be used with the corresponding actuator PSEN 2.2-20.
}Always test the function with the PSENi1 interface and connected evaluation device.
}The stated operating distances (see Technical details [ 17]) only apply when the
safety switch and actuator are installed according to the specifications in
Installation [ 14]. Operating distances may deviate if other arrangements are used.
Note the maximum permitted lateral and vertical offset (see Operating distances and Lat-
eral and vertical offset [ 8]).

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Operating Manual PSEN 2.2p-24
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Periodic test
}Make sure that the work is not performed in an explosive atmosphere.
}Carry out a monthly function test on the safety switch and actuator.
}Always test the function with the PSENi1 interface and connected evaluation device.
}The safety function may only be checked by qualified personnel.
}Refer to the notes on checking the safety switch in EN60079‑17 and EN60079‑19.
NOTICE
The safety functions should be checked after initial commissioning and each
time the plant/machine is changed. The safety functions may only be
checked by qualified personnel.
Dimensions in mm
SW 36
ø 28
M30x1,5
4
29
36
M8x1
7
6,7
ø 5,5
14 216
ø 30
ø 1,75
Safety switch
Actuator
[1]
[2]
LED
Legend
[1] Notches at the safety switch and actuator
[2] Nib at the actuator to prevent is from twisting

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Operating Manual PSEN 2.2p-24
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Technical details
General
Certifications ATEX, CE, EAC, ECOLAB, TÜV, UKCA, cULus Lis-
ted, electrosuisse
Sensor's mode of operation Magnetic
Coding level in accordance with EN ISO 14119 Low
Design in accordance with EN ISO 14119 4
Classification in accordance with EN 60947-5-3 PDDB
Electrical data
Supply voltage
Voltage 24 V
Kind DC
Voltage tolerance -20 %/+20 %
Max. switching frequency 1 Hz
Lowest operating current (Im) 1 mA
Switching voltage 24 V
Internal resistance 100 Ohm
Max. switching current, safety contacts 10 mA
Max. breaking capacity, safety contacts 0,3 W
Max. permitted total power dissipation 170 mW
Times
Reaction time (actuator removed) 2 ms
Environmental data
ATEX certification SEV 12 ATEX 0121 X
ATEX category, gas II 3G Ex mc nAc IIC T6
ATEX category, dust II 3D Ex mc tc IIIC T80°C
Application area X: -25°C ≤ ta ≤ +55°C
Ambient temperature
Temperature range -25 - 55 °C
Climatic suitability
In accordance with the standard IEC 60068-2-30
Humidity 93 % r. h. at 40 °C
Max. operating height above sea level 2000 m
EMC EN 60947-5-3
Vibration
In accordance with the standard EN 60947-5-2
Frequency 10 - 55 Hz
Amplitude 1 mm
Shock stress
In accordance with the standard EN 60947-5-2
Acceleration 30g
Duration 11 ms
Airgap creepage
Pollution degree 3

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Operating Manual PSEN 2.2p-24
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Environmental data
Rated insulation voltage 25 V
Rated impulse withstand voltage 0,33 kV
Protection type
Housing IP65, IP67
Connector IP67
Operating distances
Assured operating distance Sao 8 mm
Min. operating distance Somin 0,5 mm
Assured release distance Sar 26 mm
Repetition accuracy switching distances 8 %
Mechanical data
Actuator 1 PSEN 2.2-20
Typ. Hysteresis 6 mm
Min. distance between safety switches 25 mm
Sensor flush installation in accordance with EN
60947-5-2 yes, follow installation guidelines
Connection type M8, 4-pin male connector
Material
Top PBT
Max. torque setting
Safety switch 3 Nm
Actuator 1 1 Nm
Dimensions
Height 30 mm
Width 30 mm
Depth 44,9 mm
Actuator dimensions
Height 30 mm
Width 30 mm
Depth 16 mm
Weight of safety switch 35 g
Weight of actuator 20 g
Weight 55 g
Where standards are undated, the 2015-09 latest editions shall apply.

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Safety characteristic data
NOTICE
You must comply with the safety characteristic data in order to achieve the
required safety level for your plant/machine.
Operating mode B10d in accordance with EN ISO
13849-1: 2015 and EN 62061
TM [year] in accordance with EN
ISO 13849-1:2015
Sensor, 2-channel 2.000.000 20
Order reference
System
Product type Features Connection type Order no.
PSEN 2.2p-24/PSEN2.2-20/
LED/8mm/ATEX
Magnetic safety switch,
round actuator, with as-
sured operating distance
8 mm
4-pin M8 male connector 503224
PSEN 2.2p-24/LED/8mm/ATEX
1 switch
Magnetic safety switch 4-pin M8 male connector 523124
PSEN 2.2-20 / 1 actuator Actuator round, with as-
sured operating distance
8 mm
513120
Accessories
Cable
Product type Connection 1 Connection 2 Length Order no.
PSEN Kabel Winkel/cable
angleplug 2m
Female connector, M8
angled, 4-pin
Open cable end 2 m 533110
PSEN Kabel Gerade /cable
straightplug 2m
Female connector, M8
straight, 4-pin
2 m 533111
PSEN Kabel Winkel/cable
angleplug 5m
Female connector, M8
angled, 4-pin
5 m 533120
PSEN Kabel Gerade/cable
straightplug 5m
Female connector, M8
straight, 4-pin
5 m 533121
PSEN Kabel Winkel/cable
angleplug 10m
Female connector, M8
angled, 4-pin
10 m 533130
PSEN Kabel Gerade /cable
straightplug 10m
Female connector, M8
straight, 4-pin
10 m 533131
PSEN Kabel Winkel/cable
angleplug 3m
Female connector, M8
angled, 4-pin
30 m 533140
PSEN Kabel Gerade /cable
straightplug 30m
Female connector, M8
straight, 4-pin
30 m 533141

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PSS67 Cable M8sf M12sm Female connector, M8
straight, 4-pin
Male connector M12
straight
3 m 380200
5 m 380201
10 m 380202
30 m 380203
PSS67 Cable M8af M12sm Female connector M8
angled, 4-pin
3 m 380204
5 m 380205
10 m 380206
30 m 380207
Installation material
Product type Features Order no.
PSEN Winkel / bracket Mounting bracket 532110
Connector
Product type Features Order no.
PSEN ma adapter Adapter for connecting the safety switch to PSS67 and PDP67 380300
Series connection
Product type Features Order no.
PSEN i1 Interface for 4
PSEN 2
Interface PSENi1 for connecting and evaluating several safety
switches PSENma
535110
PDP67 F 8DI ION Decentralised input module IP67 for PNOZmulti 773600