Pinnacle LaserPro ZX Series User manual

ZX Series USER MANUAL
1
Dear Sir or Madam,
Thank you for choosing Pinnacle ZX Series. You can be assured that this machine meets all of the
highest safety standards while using technological innovations shared by no other laser engraver. The
ZX Series is backed by GCC, a truly international company that is dedicated to helping your business
grow.
We at Pinnacle are proud to introduce the ZX Series, our most technologically advanced laser engraver
to date. This easy to operate machine has been designed with quality, productivity, and safety in mind.
With innovations like the QSMTM, Stellar Quality Under High Speed, SmartFILE file management, and the
new Linear Low Maintenance Motion System, the ZX Series is clearly on the cutting edge of all laser
systems.
Pinnacle understands that a creative technical background is the key to successful growth in the ever-
changing information economy. We have a strong team of R&D experts who propel our company to new
heights. From product development to manufacturing, our engineers are dedicated to innovation and
quality.
Guiding our solid technical base is a world-class management team. At Pinnacle, our leaders bring
together marketing, technical support, research development and distribution experts to create an
international network able to meet your demands. Over the years, this network has been able to span the
globe. Our technical support staff is committed to provide you with impeccable service, and when your
business is ready to grow, our team will also be there!
Sincerely,
Pinnacle Laser Team

ZX Series USER MANUAL
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CONTENT
CONTENT......................................................................... 2
CHAPTER I - SAFETY.................................................... 7
Safety Ratings .....................................................................................................................................................7
Principles of CO2Laser......................................................................................................................................7
The Safety Interlock System .............................................................................................................................7
Safety measures .................................................................................................................................................7
Safety Labels.......................................................................................................................................................8
CHAPTER II - HARDWARE INSTALLATION.......... 10
Unpacking and Unloading................................................................................................................................10
Accessories Kit Checklist.................................................................................................................................13
Working Environment .......................................................................................................................................14
CHAPTER III - BASIC MAINTENANCE.................. 107
Supplies Needed for Basic Maintenance and Cleaning............................................................................107
Cleaning the Working table and Motion System ........................................................................................108
Removing the Mirrors .....................................................................................................................................108
Cleaning the Mirrors and Lens......................................................................................................................111
Motion System Maintenance.........................................................................................................................113
CHAPTER IV - MECHANICAL OVERVIEW............. 15
Front View ..........................................................................................................................................................15
Right Side View .................................................................................................................................................16
Left Side View....................................................................................................................................................17
Back View ..........................................................................................................................................................18
Motion System & Working Table View...........................................................................................................22
Focus Lens Holder Assembly .........................................................................................................................23
Manual Focus Gauge .......................................................................................................................................23
Lenses ................................................................................................................................................................24
Manual Focus Gauge Holders and Lens Combinations..............................................................................24
Exhaust System Installation ............................................................................................................................25
Air Assist System Installation..........................................................................................................................26
SmartGUARD Fire Alarm (Optional) ..............................................................................................................29
CHAPTER V - SOFTWARE INSTALLATION........... 48
Recommended Computer Configuration and Setup....................................................................................48
Connecting the Pinnacle ZX SERIES to the Computer...............................................................................48
Installation of the Pinnacle ZX SERIES driver (Using Windows)...............................................................50
Installation of the USB Driver (Using Windows)...........................................................................................49

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CHAPTER VI - MACHINE OPERATION................... 57
Graphic Control Panel Operation ...................................................................................................................57
The Control Panel .............................................................................................................................................57
Control Panel Operation Chart........................................................................................................................59
Main Operation Page........................................................................................................................................65
Function Select Page .......................................................................................................................................68
How to Set Origin..............................................................................................................................................82
CHAPTER VII - SOFTWARE OPERATION.............. 83
Page and Layout Setup....................................................................................Error! Bookmark not defined.
Color Adjustment............................................................................................... Error! Bookmark not defined.
Vector and Raster ............................................................................................. Error! Bookmark not defined.
Vector Cutting....................................................................................................Error! Bookmark not defined.
Raster Engraving .............................................................................................. Error! Bookmark not defined.
Printing- ZX SERIES Driver Editing ...............................................................................................................91
Rotary Attachment Installation and Operation..............................................................................................28
CHAPTER VIII - TROUBLE SHOOTING................. 115
Trouble Shooting.............................................................................................................................................115
Other Problems ...............................................................................................................................................115
Appendix...................................................................... 117
GLOSSARY .....................................................................................................................................................117
Pinnacle ZX SERIES Specification ..............................................................................................................118
Application & Parameters ..............................................................................................................................119
Water Chiller and Laser Engraver Installation ............................................................................................112

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FIGURE CONTENT
Fig. 2- 1 Unpacking and Unloading ..............................................................................................10
Fig. 2- 2 Unpacking and unloading...............................................................................................11
Fig. 3-1 Machine Front View ...................................................................................................................15
Fig. 3-2 Machine Right Side View ..........................................................................................................16
Fig. 3-3 Power Switch and Inlet ..............................................................................................................16
Fig. 3-4 Compressor Power.....................................................................................................................17
Fig. 3-5 Machine left side view................................................................................................................17
Fig. 3-6 Machine Back View....................................................................................................................18
Fig. 3-7 Mirror Access ..............................................................................................................................19
Fig. 3-8 Remove mirror 1.........................................................................................................................19
Fig. 3-9 Remove mirror 1.........................................................................................................................20
Fig. 3-10 Red Pointer Access Panel ......................................................................................................20
Fig. 3-11 Red Pointer Access .................................................................................................................21
Fig. 3-12 Print Port....................................................................................................................................18
Fig. 3-13 Motion System ..........................................................................................................................22
Fig. 3-14 Laser Carriage Assembly........................................................................................................23
Fig. 3-15 Manual Focus Gauge ..............................................................................................................23
Fig. 3-16 Exhaust Outlet ..........................................................................................................................25
Fig. 3-17 Exhaust System Installation....................................................................................................26
Fig. 3-18 Air Assist Installation................................................................................................................27
Fig. 3-19 Air Assist Installation................................................................................................................27
Fig. 3-21 Rotary Attachment Installation ...............................................................................................28
Fig. 3-22 Rotary Attachment Side View.................................................................................................29
Fig. 3-23 Rotary Attachment Software Operation ................................ Error! Bookmark not defined.
Fig. 3-24 Rotary Attachment Software Operation ................................ Error! Bookmark not defined.
Fig. 3-25 SmartGUARD Fire Alarm Review..........................................................................................43
Fig. 3-26 Install the SmartGUARD beneath here.................................................................................43
Fig. 3-28 SmartGUARD Installation .......................................................................................................44
Fig. 3-29 SmartGUARD Installation .......................................................................................................45
Fig. 3-30 SmartGUARD Installation .......................................................................................................45
Fig. 3-31 SmartGUARD Installation .......................................................................................................46
Fig. 3-32 SmartGUARD Installation .......................................................................................................47
Fig. 4-1 USB Driver Installation............................................................... Error! Bookmark not defined.
Fig. 4-2 USB Driver Installation...............................................................................................................49
Fig. 4-3 Print Driver Installation............................................................... Error! Bookmark not defined.
Fig. 4-4 Print Driver Installation...............................................................................................................50
Fig. 4-5 Print Driver Installation...............................................................................................................51
Fig. 4-6 Print Driver Installation...............................................................................................................52
Fig. 4-7 Print Driver Installation...............................................................................................................52
Fig. 4-8 Print Driver Installation...............................................................................................................52
Fig. 4-9 Print Driver Installation...............................................................................................................53
Fig. 4-10 Print Driver Installation ............................................................................................................53
Fig. 4-11 Print Driver Installation ............................................................................................................54
Fig. 4-12 Print Driver Installation ............................................................................................................54
Fig 4-13 Print Driver Installation..............................................................................................................55
Fig 4-14 Print Driver Installation..............................................................................................................55
Fig 4-15 Print Driver Installation..............................................................................................................56
Fig. 5-1 Graphic Control Panel View......................................................................................................57
Fig. 5-2 Main Operation Page.................................................................................................................65
Fig. 5-3 Auto Focus Page ........................................................................................................................66
Fig. 5-4 File Management Information Page.........................................................................................67

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Fig. 5-5 Job Pause Page .........................................................................................................................68
Fig. 5-6 Function Select Page.................................................................................................................68
Fig. 5-7 File Management Page .............................................................................................................69
Fig. 5-8 File Management Information Page.........................................................................................69
Fig. 5-9 File Management Edit Page......................................................................................................70
Fig. 5-10 File Edit Raster Page...............................................................................................................70
Fig. 5-11 File Edit Vector Page ...............................................................................................................71
Fig. 5-12 File Edit Others Page2 ............................................................................................................71
Fig. 5-13 Change job printing sequence................................................................................................72
Fig. 5-14 Change job printing sequence................................................................................................72
Fig. 5-15 Change job printing sequence................................................................................................72
Fig. 5-16 Change job printing sequence................................................................................................73
Fig. 5-17 Change job printing sequence................................................................................................73
Fig. 5-18 Change job printing sequence................................................................................................73
Fig. 5-19 Change job printing sequence................................................................................................74
Fig. 5-20 Change job printing sequence................................................................................................74
Fig. 5-21 Change job printing sequence................................................................................................74
Fig. 5-22 Change job printing sequence................................................................................................75
Fig. 5-23 Change job printing sequence................................................................................................75
Fig. 5-24 Change job printing sequence................................................................................................75
Fig. 5-25 Machine Setting Page .............................................................................................................76
Fig. 5-26 Set Lens Page ..........................................................................................................................76
Fig. 5-27 Auto Focus Tuning Page.........................................................................................................77
Fig. 5-36 Machine Information Page 1...................................................................................................80
Fig. 5-37 Machine Information Page 2...................................................................................................81
Fig. 5-38 Set Origin Page ........................................................................................................................82
Fig. 5-39 Set Origin Page ........................................................................................................................82
Fig. 6-1 Page and Layout Setup in CorelDraw ..................................... Error! Bookmark not defined.
Fig. 6-2 Page Setup and Layout............................................................. Error! Bookmark not defined.
Fig. 6-3 Color Management in CorelDraw.............................................Error! Bookmark not defined.
Fig. 6-4 Vector Cutting Illustration .......................................................... Error! Bookmark not defined.
Fig. 6-5 Vector Cutting Illustration .......................................................... Error! Bookmark not defined.
Fig. 6-6 Vector Cutting Illustration .......................................................... Error! Bookmark not defined.
Fig. 6-8 Machine Output and Property...................................................................................................91
Fig. 6-9 Output Properties Setting..........................................................................................................91
Fig. 6-10 Raster Dithering mode setting................................................................................................92
Fig. 6-11 3D Image and Sample.............................................................................................................94
Fig. 6-12 Stamp mode..............................................................................................................................95
Fig. 6-13 Adjust Stamp Power Level......................................................................................................96
Fig. 6-14 The border setting of stamp....................................................................................................97
Fig. 6-15 Invert Effect ...............................................................................................................................97
Fig. 6-16 Mirror Effect...............................................................................................................................97
Fig. 6-17 Laser Parameter Settings .......................................................................................................98
Fig. 6-18 Pen color adjustment...............................................................................................................99
Fig. 6- 19 Save Laser Parameter Settings ..........................................................................................101
Fig. 6-20 Advance Setting .....................................................................................................................102
Fig. 6-21 Paper Size Setting .................................................................................................................105
Fig. 7-1 Thumb Screw ............................................................................................................................109
Fig. 7-2 Mirror 2, 3, and 4 ......................................................................................................................109
Fig. 7-3 Remove Dust Cover.................................................................................................................109
Fig. 7-4 Remove Mirror ..........................................................................................................................110
Fig. 7-5 Uninstall Hex Screw .................................................................................................................110
Fig. 7-6 Uninstall Mirror 4.......................................................................................................................111
Fig. 7-7 Drop Cleaner............................................................................................................................112
Fig. 7-8 Pull Tissue .................................................................................................................................112

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Fig. 7-9 Uninstall Focus Lens................................................................................................................112
Fig. 7-10 Clean Focus Lens ..................................................................................................................113
Fig. 7-11 PS2 grease..............................................................................................................................113
Fig. 7-12 Rails Maintenance..................................................................................................................114
Fig. 7-13 How to Lubricate the Axis .....................................................................................................114
Fig. 7-14 Rail Dust Cleaning .................................................................................................................114
TABLE CONTENT
Table 1 Accessories checklist ..................................................................................................................13
Table 2 Manual Focus Holders and Lens...............................................................................................24
Table 3 DPI and Truncation Error..........................................................................................................100
Table 4 ZX Series Enhanced Vector Mode and Normal Speed Comparison table........................104
Table 5 Image tuning setting table.........................................................................................................106
Table 6 ZX Series Specification .............................................................................................................118

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CHAPTER I - SAFETY
Safety Ratings
Laser engravers that have the CDRH safety rating of Class 1 are required to have key safety features
such as an enclosed laser beam and safety interlock mechanisms designed to protect the operator. In
addition to the safety features of a Class1 machine, the Pinnacle ZX Series has been equipped with a
red guidance pointer. This red dot allows the operator to safely see the focal point of the laser beam.
It also gives ZX Series the improved CDRH safety rating of 3a. Although the ZX Series is our most
powerful laser engraver, when used correctly, it is an extremely safe machine.
Principles of CO2Laser
LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. A CO2laser works
by electrically stimulating the molecules of a carbon dioxide gas mixture. When focused through a
lens, this invisible intensive beam can vaporize many materials. Depending on the speed and
intensity of the beam, a CO2laser may be used to engrave or cut through a wide variety of materials.
The Safety Interlock System
The Pinnacle ZX Series is complete with a safety interlock system that automatically shuts off the
power supply to the laser whenever the top or front door is opened. There are magnets on the top
and front door, which activate this safety mechanism. Do not attempt to remove or modify these
magnets or any other component of the safety interlock system.
Safety measures
zPrior to operation, carefully read and be familiar with the warning labels on your machine as well
as in this manual.
zAlways wear certified safety goggles. Reflective materials such as mirrors, enameled brass and
anodized aluminum may reflect a portion of the invisible laser radiation. This may cause sever
eye damage if appropriate safety goggles are not worn.
NOTE: Each Pinnacle laser machine is equipped with a safety goggle, if you need another one,
please contact Pinnacle for it or try to get one that meets the following specification.
190-398 nm OD5+
10,600 nm OD5+
Visible light transmission: 92.9%
zA clean, well-ventilated room with a temperature of 15cel~25cel (60far~78far) (especially the
temperature of 25cel), and a relative humidity between 30% and 40% as an office type of
environment.
zConnect the machine to a properly grounded power outlet. Make sure that the voltage level of
the machine matches that of the power source.

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zDo not open the laser access panel when the machine is plugged in.
zThe top door is equipped with a pair of magnets, which act as safety interlock mechanisms.
When the door is opened, the laser beam will cease operation. Do not attempt to modify these
magnets.
zDo not attempt to modify or disassemble the laser module.
zGood ventilation is required to remove odors and vaporized materials from the work area of the
machine. An exhaust system and the cutting table/honeycomb table are recommended.
zDo not work with heat sensitive surfaces or other materials that may produce toxic fumes such
as PVC and Teflon.
zHave a fire extinguisher close to the working location at all times.
zMake sure your smoke/fire detecting system is functioning.
zWhen using materials that may easily catch fire, such as acrylic, wood, or paper, always use the
air assist system to prevent flames.
zNever leave the machine unattended during operation.
zFollow the maintenance and cleaning instructions well. Not only will this enable you to use the
machine effectively, but it will also ensure long and safe operation.
NOTE: An excellent Fire Detection & Alarm System has been developed by GCC. Ask your
Pinnacle ZX Series Salesperson for details.
Safety Labels
In compliance with CDRH standards, the Pinnacle ZX Series has all of the appropriate safety labels
attached. These labels are in key positions and are properly attached to the machine at the time of
manufacture. These labels are NOT to be removed for any reason. Please become familiar with the
safety messages and locations of these labels. Below is a list of all the safety labels and their
locations on the machine.
On the right of top door and outside of the first mirror cover.
On the upper center of the front door.
DANGER
INVISIBLE LASER RADIATION WHEN OPEN
AND INTERLOCK FAILED OR DEFEATED
AVOID EYE OR SKIN EXPOSURE DIRECT OR
SCATTERED RADIATION

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On the front center of the top area.
On the front center of the top door.
WARNING!!
Do not use reflective metals, heat sensitive
surfaces or other materials that may produce
toxic substances or cause corrosion problems,
such as PVC and Teflon.
CAUTION
AVOID PLACINGYOUR EYES IN
THE RED BEAM PATH

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CHAPTER II - HARDWARE INSTALLATION
Unpacking and Unloading
The Pinnacle ZX Series is shipped in one crate that contains the machine, the software and all of the
necessary accessories. The following section has a detailed list of the steps required for unpacking
and assembly of the machine.
To prevent damage to the machine or personal injury, please get assistance when loading and
unloading the shipping crate.
Please save the original shipping crate in case it is needed for future transport or product
servicing.
Move the shipping crate close to the desired working location of the machine. Unpack using the
following steps.
Step 1. Remove all the screws on the outside crate.
Step 1：
Fig. 2- 1 Unpacking and Unloading
Put the sideboard on the
floor. Make sure the
outer side faces up.

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Step 2：
Step 3.
Fig. 2- 2 Unpacking and unloading
STEP 3：
Fig. 2- 3 Unpacking and unloading
Fig. 2-2 Unpacking
Unscrew and remove the fixed
wooden bar.
Slide step
Connect slide step to the side board
Move laser off settler boards
Remove the fixed wooden
bar on the back
Take out the
Settled Boards
Slide Step

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Fig. 2- 4 Unpacking and UnloadingSTEP 4：
Fig. 2- 5 Unpacking and Unloading
Unlock the wheels.
Carefully rolls the ZX
Series off the packing crate.

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Accessories Kit Checklist
Please check to make sure that all of the following items have been shipped with the Pinnacle ZX Series
ITEM QUANTITY
Cleaning Kit
Cotton swabs
Lens cleaner solution
Lens tissue
1
1
1
PS2 Machine Oil 1
Hex Screw Wrench 1
2” Manual Focus Gauge (blue) 1
Position Fixture 1
Tubing Connector for exhaust system unit 1
AC Power Cord 2
Printer Port Cable 1
USB Port Cable 1
Laser Setup CD. 1
Safety Goggle 1
Table 1 Accessories checklist

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Working Environment
It is very important to choose a working location that meets the following guidelines. Improper work
environments may lead to operational malfunction and/or unsafe working conditions.
The ZX Series is best suited in an office type environment. Avoid places where the machine is
exposed to high temperatures, dust, or high humidity
•Keep the machine where the room temperature is between 15 – 25 degrees Celsius or
60 – 78 degrees Fahrenheit.
•Avoid small, enclosed areas where a considerable amount of dust is present.
•Avoid areas where the humidity is above 70% or where the temperature is near the dew
point.
Choose a flat surface that is not exposed to high levels of vibration. Be sure to lock all four of
the machine’s wheels to ensure that the machine remains stationary when in use.
Choose a location that is large enough to accommodate the machine, the exhaust system, the
computer and a work/storage table.
•Having a separate working table or storage area prevents the operator from possibly
damaging the machine or the computer.
Have a fire extinguisher close to the working location at all times.
•Make sure your smoke/fire detecting system is functioning.
NOTE：A great Fire Detection & Alarm System has been developed by G.C.C. Ask your Pinnacle ZX
Series dealer for details. Maintenance Sheet
Maintenance Item D W M Q S A
Power Board 9999
Power System Power Supply 9999
Lens Carriage 99999
X-axis Bearings 999999
Y-axis Bearings 999999
Z-axis
9999
Motion System
Rotary-axis
9999
Laser Assembly (Inside of Machine) 99
Optical System
Mirror 1
9999
Mirror 2
99999
Mirror 3
999999
Mirror 4
999999
Lens 999999
Auto Focus Pen 999999
Fans
9999
Air Compressor 9999
Odor Reduction 99999
Small (3 filters) 99999
Large (2 filters) 99999
Option
Water Coolant 9999
D: Daily, W: Weekly, M: Monthly, Q: Quarterly, S: Semi-Annual A: Annual

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CHAPTER III - MECHANICAL OVERVIEW
Before you unload the ZX SERIES and complete the installation, it is a good idea to become more
familiar with the machine’s features and components. You should also make note of the new features
that have been developed exclusively for the Pinnacle ZX SERIES.
Front View
Fig. 3-1 Machine Front View
Air Assist Valve
Front Door
Top Door
Control
panel

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Right Side View
Fig. 3-2 Machine Right Side View
Fig. 3-3 Power Switch and Inlet
Switches & Ports
On/ Off Switch Fuses AC Power Inlet

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Fig. 3-4 Compressor Power
Left Side View
Fig. 3-5 Machine left side view.
Mirror 3
Access Panel Mirror 3 Access Panel
Fuse
Air Assist
Outlet
AC Power

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Back View
Fig. 3-6 Machine Back View
Fig. 3-7 Communication Ports
Communication Ports
Laser Access Panel
Exhaust
Outlet
Thump
Screw
Back
Door
Red Pointer
Access
Serial Port
Parallel Port
USB Port

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NOTE: 1. Never open laser access panel when machine is plugged in.
Fig. 3-8 Mirror Access
Fig. 3-9 Remove mirror 1
To get to mirror #1, you have
to open the access panel.
Mirror 1 with dust
cover
Take off the dust
cover to access
mirror 1