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  9. Pioneer CT-W205R User manual

Pioneer CT-W205R User manual

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Service
ORDER
NO.
RRV1540
STEREO
DOUBLE
CASSETTE
DECK
CT-W205R
THIS
MANUAL
IS
APPLICABLE
TO
THE
FOLLOWING
MODEL(S)
AND
TYPE(S).
Type
Power
Requirement
Remarks
CT-W205R
cs
Pv
[
Oo
|
AC230-240V
[uv
|
oO
|
AC220-230V
LS
ser]
Pp
Oo
es)
SDXJ
AC110V/120-127V/220V/230-240V
With
voltage
selector
AC110V/120-127V/220V/230-240V
With
voltage
selector
CONTENTS
1.
SAFETY
INFORMATION...........
ccc
eee
reece
neeee
2
2.
EXPLODED
VIEWS,
PACKING
AND
PARTS
LIST......
3
3.
BLOCK
DIAGRAM
.......
cece
cee
cneseesecensesteneeeecneees
10
As
TEST:
MODE
wiiessccn
dietitian
tier
Gael
vpliedledesice
11
5.
ADJUSTMENTS.
..00
cece
cece
ene
ceereneetaetteseereee
12
6.
SCHEMATIC
DIAGRAMS
....
cece
eceeteeeetetees
19
7.
PCB
CONNECTION
DIAGRAM
........0..eceseseeeereees
23
B..-PCB.PARTS
LIST.
.e.cctccvestesssteseesoeciesvsdesisieed
ude
dcescs
26
9.
IC
INFORMATION
uu...
ccc
cee
ce
eceereeeeeeeeeenaetes
29
10.
PANEL
FACILITIES...
cecccesesseseseseseeeeeseesetaetene
31
11.
SPECIFICATIONS
oc
cccctcccciseatissccsssecesecninedeedetitecieeet
32
PIONEER
ELECTRONIC
CORPORATION
4-1,
Meguro
1-Chome,
Meguro-ku,
Tokyo
153,
Japan
PIONEER
ELECTRONICS
SERVICE,
INC.
P.O.
Box
1760,
Long
Beach,
CA
90801-1760,
U.S.
A.
PIONEER
ELECTRONIC
(EUROPE)
N.V.
Haven
1087
Keetberglaan
1,
9120
Melsele,
Belgium
PIONEER
ELECTRONICS
ASIACENTRE
PTE.
LTD.
501
Orchard
Road,
#10-00
Lane
Crawford
Place,
Singapore
0923
©
PIONEER
ELECTRONIC
CORPORATION
1996
T-SSG
APR.
1996
Printed
in
Japan
CT-W205R
1.
SAFETY
INFORMATION
This
service
manual
Is
intended
for
quallfled
service
techniclans;
It
Ils
not
meant
for
the
casual
do-it-yourselfer.
Qualified
techniclans
have
the
necessary
test
equipment
and
tools,
and
have
been
trained
to
properly
and
safely
repalr
complex
products
such
as
those
covered
by
this
manual.
Improperly
performed
repairs
can
adversely
affect
the
safety
and
reliability
of
the
product
and
may
void
the
warranty.
If
you
are
not
qualified
to
perform
the
repair
of
this
product
properly
and
safely,
you
should
not
risk
trying
to
do
so
and
refer
the
repair
to
a
qualified
service
technician.
WARNING
Lead
In
solder
used
In
this
product
Is
listed
by
the
Callfornla
Health
and
Welfare
agency
as
a
known
reproductive
toxicant
which
may
cauae
birth
defects
or
other
reproductive
harm
(California
Health
&
Safety
Code,
Section
25249.5).
When
servicing
or
handling
circuit
boards
and
other
components
which
contain
lead
In
solder,
avoid
unprotected
skin
contact
with
the
solder.
Also,
when
soldering
do
not
inhale
any
smoke
or
fumes
produced.
NOTICE
(FOR
CANADIAN
MODEL
ONLY)
Fuse
symbols
-§&—+
(fast
operating
fuse)
and/or
-§E—#
(slow
operating
fuse)
on
PCB
indicate
that
replacement
parts
must
be
of
identical
designation.
REMARQUE
(POUR
MODELE
CANADIEN
SEULEMENT)
Les
symboles
de
fusible
-§E—4
(fusible
de
type
rapide)
evou
-§e—#
(fusible
de
type
lent)
sur
CCI
indiquent
que
les
pidces
de
remplacement
doivent
avoir
la
méme
désignation.
(FOR
USA
MODEL
ONLY)
1.SAFETY
PRECAUTIONS
The
following
check
should
be
performed
for
the
continued
protection
of
the
customer
and
service
technician.
LEAKAGE
CURRENT
CHECK
Measure
leakage
current
to
a
known
earth
ground
(water
pipe,
conduit,
etc.)
by
connecting
a
leakage
current
tester
such
as
Simpson
Model
229-2
or
equivalent
between
the
earth
ground
and
all
exposed
metal
parts
of
the
appliance
(input/output
terminals,
screwheads,
metal
overlays,
control
shaft,
etc.).
Plug
the
AC
line
cord
of
the
appliance
directly
into
a
120V
AC
60Hz
outlet
and
turn
the
AC
power
switch
on.
Any
current
measured
must
not
exceed
0.5mA.
Reading
should
Uaakage
not
be
above
0.5mA
Test
all
exposed
metal
surfaces
S32
©
Also
test
with
plug
reversed
(Using
AC
adapter
plug
as
required)
Earth
ground
AC
Leakage
Test
ANY
MEASUREMENTS
NOT
WITHIN
THE
LIMITS
OUTLINED
ABOVE
ARE
INDICATIVE
OF
A
PO-
TENTIAL
SHOCK
HAZARD
AND
MUST
BE
COR-
RECTED
BEFORE
RETURNING
THE
APPLIANCE
TO
THE
CUSTOMER.
2.PRODUCT
SAFETY
NOTICE
Many
electrical
and
mechanical
parts
in
the
appli-
ance
have
special
safety
related
characteristics.
These
are
often
not
evident
from
visual
inspection
nor
the
protection
afforded
by
them
necessarily
can
be
ob-
tained
by
using
replacement
components
rated
for
vol-
tage,
wattage,
etc.
Replacement
parts
which
have
these
special
safety
characteristics
are
identified
in
this
Service
Manual.
Electrical
components
having
such
features
are
identified
by
marking
witha
A
on
the
schematics
and
on
the
parts
list
in
this
Service
Manual.
The
use
of
a
substitute
replacement
component
which
dose
not
have
the
same
safety
characteristics
as
the
PIONEER
recommended
replacement
one,
shown
in
the
parts
list
in
this
Service
Manual,
may
create
shock,
fire,
or
other
hazards.
Product
Safety
is
continuously
under
review
and
new
instructions
are
issued
from
time
to
time.
For
the
latest
information,
always
consult
the
current
PIONEER
Service
Manual.
A
subscription
to,
or
ad-
ditional
copies
of,
PIONEER
Service
Manual
may
be
obtained
at
a
nominal
charge
from
PIONEER.
CT-W205R
2.
EXPLODED
VIEWS,
PACKING
AND
PARTS
LIST
NOTES:
®
Parts
marked
by
“NSP”
are
generally
unavailable
because
they
are
not
in
our
Master
Spare
Parts
List.
©
The
A
mark
found
on
some
component
parts
indicates
the
importance
of
the
safety
factor
of
the
parts.
Therefore,
when
replacing,
be
sure
to
use
parts
of
identical
designation.
©
Parts
marked
by
“©”
are
not
always
kept
in
stock.
Their
delivery
time
may
be
longer
than
usual
or
they
may
be
unavailable.
1.
EXTERIOR
AND
PACKING
@
CONTRAST
OF
KUXJ,
KCXJ,
HVXJ,
HYXJ,
HPWXJ,
SDXJ
AND
SLXJ
TYPES
KUXJ,
KCXJ,
HVXJ, HYXJ,
HPWXJ,
SDXJ
and
SLXJ
types
have
the
same
construction
except
for
the
following:
Part
No.
Symbol
&
Description
Remarks
Main
Unit
RAWZ3930
|
AWZ3930
|
RWZ3727
|
RWZ3727
|
RWZ3952
|
RWZ3728
|
AWZ3728
SUB
Unit
AWZ3931
RW2Z3931
|
RWZ3729
|
RWZ3729
|
RWZ3953
|
AWZ3730
|
RWZ3730
Transtormer
2
Unit
AWZ3872
|
RWZ3872
|
RWZ3772
|
RW2Z3772
|
RWZ3954
|
RAWZ3954
|
RWZ3954
Strain
Reliet
CM-22C
CM-22C
CM-22B CM-22B
CM-22B CM-22B
CM-22B
Fuse
(FU1,
FU2,
1.25A)
REK1076
|
REK1076
|
Not
used
Not
used
Not
used
Not
used
Not
used
v
Fuse
(FU1,
FU2,
T1.25A)
Not
used
Notused
|
REK1023
|
REK1023
|
REK1023
|
REK1023
|
REK1023
AC
Power
Cord
PDG1015
|
PDG1015
|
PDG1055
|
PDG1043
|
ADG1159
|
ADG1157
|
PDG1043
Power
Transformer
(AC
120V)
RTT1311
RTT1311
Not
used
Not
used
Not
used
Not
used
Not
used
Power
Transformer
Not
used
Not
used
RTT1312
RTT1312
RTT1312
Not
used
Not
used
(AC220-230V/230-240V)
Power
Transformer
Not
used
Not
used
Not
used
Not
used
Not
used
RATT1313
RTT1313
(AC110/120—127/220/230-240V)
>
PPPRP
PRG
Rubber
Sheet
AEB1111
AEB1111
Not
used
Not
used
AEB1111
AEB1111
AEB1111
Foot
Assy
AEC1531
|
AEC1531
Not
used
Notused
|
AEC1531
AEC1531
|
AEC1531
Power
Knob
RAC1863
|
RAC1883
|
RAC2110
|
RAC2110
|
RAC1883
|
RAC1883
|
RAC1883
Front
Panel
RAH2704
RAH2704
RAH2703 RAH2703
RAH2704
RAH2704 RAH2704
Rear
Panel
RNA2050
|
RANA2050
|
RNA2053
RNA2049
RNA2053
RNA2051
RNA2052
Operating
Instructions
(English)
|
RRB1169
|
RAB1169
|
RAB1169
|
Notused
|
RRB1169
|
Notused
Not
used
Operating
Instructions
(French)
Notused
|
ARD1186
|
Not
used
Not
used
Not
used
Not
used
Not
used
Operating
Instructions
Not
used
Notused
|
Notused
|
ARE1131
Not
used
Not
used
Not
used
(Dutch/Italian/German/Swedish/
Spanish/Portuguese)
Operating
Instructions
Not
used
Not
used
Notused
|
RARE1132
|
Not
used
Not
used
Not
used
(English/French)
Operating
Instructions
Not
used
Not
used
Not
used
Not
used
Not
used
ARE1130
|
RRE1130
(English/Spanish/Chinese)
Packing
Case
RHG1717
|
RHG1717
|
AHG1758
|
RHG1716
|
RHG1719
|
AHG1718
|
RHG1718
65
Label
ORW1069
|
ORW1069
|
Noi
used
Noi
used
Not
used
Not
used
Not
used
Fuse
Caution
Label
RRW-111
RRW-111
Noi
used
Noi
used
Not
used
Not
used
Not
used
Transformer
1
PCB
FANZ3046
RNZ3046
FANZ3041
RNZ3041
RNZ3041
Not
used
Not
used
Transformer
1
Unit
Not
used
Not
used
Noi
used
Not
used
Not
used
RW2Z3731
|
AWZ3731
Line
Voltage
Selector
Not
used
Not
used
Not
used
Not
used
Not
used
RASB1022
|
RSB1022
(AC1
10/120—127/220/230-240V)
Insulator
(Foot)
Not
used
Notused
|
PNW1912
|
PNW1912
|
Not
used
Not
used
Not
used
LED
Lens
Cover
Not
used
Not
used
RNK2206
|
RNK2206
Not
used
Not
used
Not
used
Vinyl
bag
(115
x
270
x
0.05)
Not
used
Not
used
Z21-013
Noi
used
Not
used
Not
used
Not
used
Spacer
A
Not
used
Notused
|
RHC1032
|
Notused
|
RHC1032
|
Notused
Not
used
Spacer
B
Not
used
Notused
|
RHC1033
|
Notused
|
AHC1033
Not
used
Not
used
Caution
Card
Not
used
Not
used
|
RRAN1001
Not
used
Not
used
Not
used
Not
used
Caution
220V
label
Not
used
Not
used
Noi
used
Not
used
Not
used
ARR1003
|
ARR1003
Fuse
(T5A)
Not
used
Not
used
PEK1003
Not
used
Noi
used
Not
used
Not
used
CT-W205R
©
Parts
List
for
KUXJ
type
Mark
No.
Description
Parts
No.
Mark
No.
Description
Parts
No.
1
Main
Unit
RWZ3930
51
65
Label
ORW1069
2
Sub
Unit
RWZ3931
52
Meter
Panel
RAH2702
ee
a
53
Slide
Knob
REA1078
NSP
4
Transformer
2
Unit
RW2Z3872
54
Screw
BSZ26P120FMC
5
Strain
Relief
CM-22C
55
Bonnet
REA1077
A
6
Fuse
(FU1,
FU2,
1.25A)
REK1076
56
LED
holder
RNK2194
A
7
AC
Power
Cord
PDG1015
hy
8
Lead
Card
18P
RDD1355
58
Knob
spacer
REC1195
A
9
Power
Transformer
RTT1311
59
---
ee
10
1
Mechanism
Unit
RYM1237
60
Eject
Collar
RLA1283
11.
2
Mechanism
Unit
RYM1238
61
------
12
Rubber
Sheet
AEB1111
NSP
62
Earth
Lead
Unit
DEO15VFO
13.
Foot
Assy
AEC1531
NSP
63
Fuse
Caution
Label
RRW-111
14
Eject
Spring
L
RBH1379
NSP
64
Transformer
1
PCB
RNZ3046
15
Door
Spring
L
RBH1304
65
+e
eee
16
Door
Spring
R
RBH1305
66
«--ee:
17.
Half
Pressure
Spring
RBK1004
67
eee
18
Eject
SpringR
RBH1380
NSP
68
PCB
Spacer
PNY
-404
19
Damper
Assy
REC1267
NSP
69
Chassis
RNB1100
NSP
20
Cord
clamper
RNH1005
70
Connector
Assy
3P
RKP1678
21
eee
ees
71
~~
Connector
Assy
5P
RKP1677
220
eee
NSP
72
~+Binder
ZCA-T18S
23.
-
Eject
Lever
L
RNK2203
73
Eject
LeverR
RNK2202
24
Cord
Clamper
RNH-184
25
Balance
Knob
RAC1705
Packing
26
Eject
Konb
L
RAC1881
27
Eject
Konb
R
RAC1882
EN
ep
On)
;
39
28
Power
Knob
RAC1883
78
79
(HVXJ
and
HPWXJ
t
29
Control
Knob
RACI919
eres
upes.anhy)
30
REC
KnobB
RAC1788
31
Meter
Lens
RAH2705
es
32
Front
Panel
RAH2704
33
Door
Pocket
L
RAH2690
Mie
ae
HPWX4J
types
only)
BO
(HVXJ
and
HPWX4J
types
only)
36
Name
Plate
RAM1007
81
(HVXJ
type
only)
37
Remain
Display
Paper
REE-113
38
Rear
Panel
RNA2050
42
39
Connection
Cord
with
PDE1267
43
Mini
Plug
44
40
Connection
Cord
Assy
RDE1036
41
Getter
(PVC)
RAX1051
42
Operating
Instructions
RRB1169
(English)
43
Pad
RHA1115
44
PadR
RHA1116
45
Packing
Case
RHG1717
46
Sheet
Z23-007
47
LED
Lens
PNW2019
40
39
4645
48
Screw
BBZ30P060FMC
49
Screw
BBZ30PO080FZK
50
Screw
1BZ30P150FCC
CB
Zz
82
(SDXJ
and
SLXJ
types
only)
42
2%
Except
HPWXJ
and
HVXJ
types
CT-W205R
oOo
-—
(9)
SB
Sf
ef
\
pee
fo)
ee
a
@
=
c
Z
g
°o
z
é
ew
leone
2
ao
xm
cc
a
E
Ss
SO
=
2
8
z
>
&
iS
Vs
a
of
oe
8
a
=
Oo
3
~
©
:
ca
is
g°
.
|
o
Sx
e
:
6
32
B
Jw
=
foe
ON
GCN
NE
ee
:
zo
2
a
a
|
&
§
2
esa
a
oo
&
ui
x
i
a
|
177)
Z
\
HVXJ
and
HYXJ
types
only
een
a
Except
HVXJ
and
HYXJ
types
>»
7
“
“
aoe
HVXJ
and
HY
types
only
51
Exterior
CT-W205R
2.
1
MECHANISM
UNIT
AND
2
MECHANISM
UNIT
2
MECHANISM
UNIT
ONLY
2
MECHANISM
UNIT
CT-W205R
Parts
List
Mark
No.
Description
Part
No.
Mark
No.
Description
Part
No.
1
PLUNGER
RLA1288
51
STOP
RING
YE15FUC
2
PCB
CONTROL
BLK
RXA1623
52
SPRING
INTERLOCK
L_
RBH1385
(1
MECHANISM
UNIT)
(2
MECHANISM
UNIT
ONLY)
3
PUSH
SWITCH
RSG1018
53.
ARM
INTERLOCK
L
RNE1780
4
SPLF
RSN1023
(2
MECHANISM
UNIT
ONLY)
5
PHOTO-TRANSISTOR
—
SPI133534FG
54
PCB
CONTROL
BLK
RXA1733
(2
MECHANISM
UNIT)
6
MTR
MAIN
BLK
RXM1081
55
PLATE
HD
BLK
RXA1683
7
SOLENOID
BLK
RXP1021
(2
MECHANISM
UNIT)
8
SPRING
INTERLOCK
R-
RBH1386
9
ARM
INTERLOCK
R
RNE1781
10
CHASSIS
BASE
BLK
RXA1626
J1
SPRING
BRAKE
RBH1387
12
MAIN
BELT
REB1157
13.
F/R
BELT
REB1254
14.
LEVER
BRAKE
RNK2071
15
F/W
ASSY
RXA1295
16
PINCH
ROLLER
BLK
R_
RXA1628
17
PINCH
ROLLER
BLK
L_
RXA1629
18
CLUTCH
BLK
ASSY
RXA1631
19
SCREW
RBA1120
20
WASHER
W41D065D025
21
SPRING
REEL
(L)
RBH1388
22
SPRING
REEL
(R)
RBH1389
23
CAM
SPRING
RBH1393
Vy
25
LEVER
F/R
RNE1782
26
REEL
FEATHER
RNK2072
27
REEL
BASE
RNK2073
28
PLAY
GEAR
(A)
RNK2074
29.
FF
GEAR
(A)
RNK2075
30
F/R
PULLEY
RNK2076
31
CLUTCH
BLK
ASSY
RXA1632
32
WASHER
WA17D040D025
33
wees
34
SCREW
PCZ20P040F
MC
35
SCREW
PMZ20PO60FMC
36
SPRING
HB
RBH1390
37
HEAD
BASE
RNE1783
38
PLATE
HD
BLK
RXA1682
(1
MECHANISM
UNIT)
39
anne
:
40
SCREW
RBA1121
Al
seeeee
42
SPRING
ARM
PLAY
RBH1392
cS
44
PLATE
SLIDE
RNE1785
45
CAM
GEAR
RNK2078
46
ARM
PLAY
RNK2079
47
SPRING
CASSETTE
RNE1786
48
SCREW
BMZ26P040FZK
49
WASHER
WA26D045D025
50
WASHER
WA26D047D050
CT-W205R
BLOCK
DIAGRAM
3.
XdN
SLAW
F
:
SNIN4
8
z
440/NO
2
oa
Yamod
2
=
(O4OL=14)
SO@9SLVXD
LNO
3NI1(O
AW
WwW
ee!
OT
97g
AG
lod
ISO
ZHASOL
QVAH
3Svye4a
1snfpy
3
LAW
ALAW
svl@
o3uy
934
dw
dVyL
oa
934
SsvI@
YA
LAGNI
N]
dV3H
ANI
p—
+
o3u/ad
WSINVHO3W
I
WSINVHO3SW
I
HOLIMS
33u/8d
HOLIMS
"ec7tezL
a,
daSLLLvxo
eo
dvai
“<p
wes
|
SUK
asnfpy
.
<
“oat
dy
ad
Perea
“AW
ad
10
CT-W205R
4.
TEST
MODE
4.1
Entering
the
Test
Mode
STOP
Mode
®
Press
the
STOP
key
of
deck
I,
MUTE,
and
PAUSE
keys
of
deck
II
simultaneously
to
enter
the
test
mode.
4.2
Exiting
the
Test
Mode
©
Press
the
STOP
keys
of
deck
1
and
deck
2
together.
(Because
the
RESET
key
is
not
provided
for
this
unit)
®
Inputting
the
STANDBY
Key
(If
the
STANDBY
key
is
available)
®
Power
OFF
The
test
mode
can
be
exited
by
any
one
of
the
above.
4.3
Main
Test
Mode
Items
@
SW
Check
4.3.1
SW
Operation
Check
SW
operations
are
as
follows
in
the
test
mode.
-oo
goes
off
All
keys
except
«
In
this
mode,
the
mechanism
operates
without
the
half.
REWIND
AUTO
PLAY
¢
SW
check
When
the
switch
is
pressed,
the
level
meter
lights
up
or
blinks
as
shown
in
Table
1,
enabling
switch
operations
to
be
checked.
Table
1
When
the
REV
mode
is
sel
to
=
:
Blinks
quickly
©
:
Blinks
slowly
When
DOLBY
NR
is
set
to
Lights
up
when
the
half
|
Lights
up
when
the
CrO2
B
:
Blinks
quickly
switch
of
deck
I
is{
switch
of
deck
I
is
C
:
Blinks
slowly
pressed,
pressed.
Lights
up
when
forward
|
Lights
up
when
the
metal
|
Lights
up
when
the
half
|
Lights
up
when
the
CrO2
|
Lights
up
when
reverse
recording
inhibit
switch
|
switch
of
deck
II
is
|
switch
of
deck
II
is}
switch
of
deck
II
is|
recording
inhibit
switch
of
deck
II
is
pressed.
pressed.
pressed.
pressed.
of
deck
II
is
pressed.
4.3.2
x2
Speed
Check
In
the
test
mode,
play
the
unit
and
complete
assist
operations
(to
stabilize
mechanism
operations),
and
then
press
ff
or
rew
to
set
x2
speed
play.
Press
PLAY
again
to
set
normal
speed
play.
11
CT-W205R
5.
ADJUSTMENTS
(a+)
1.
MECHANICAL
ADJUSTMENT
(i#ti8%o8®)
1.1
Door
Damping
Check
and
Adjustment
(k7
#>
7i##8#
+
UEB®)
DECK
|
Within
15mm
F
DECK
II
DECK
Il
Within
Va
;
ae)
Position
(A)
DECK
|
and
DECK
II
1.2
Tape
Speed
Adjustment
(+-72'-
Fia®)
TEST
MODE:
ON
DECK
II
REC
MUTE
PAUSE
POWER
ON
Press
together
TEST
MODE:
DOUBLE
SPEED
PLAY
PP
or
dd
>
or
dq
»
Normal
speed
PLAY
Double
speed
PLAY
Normal
speed
PLAY
TEST
MODE:
STOP
~
CANCEL
STOP
>
or
POWER
OFF
LED
display
example.
DECK
II
STOP
STOP
+
>
Normal
Mode
Press
together