Pit Boss Ultimate Griddle PB5BGD2 User manual

300522
MODEL / MODÈLE / MODELO : PB5BGD2
PART / PIÈCE / PARTE : 10783, 10847
WARNING: PLEASE READ THE ENTIRE
MANUAL BEFORE INSTALLATION AND
USE OF THIS GAS APPLIANCE. FAILURE
TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OR
FIRE OFFICIALS ABOUT RESTRICTIONS
AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
AVERTISSEMENT : VEUILLEZ LIRE
L'INTÉGRALITÉ DU MANUEL AVANT
INSTALLATION ET UTILISATION DE CET
APPAREIL À GAZ. LE NON-RESPECT DE
CES INSTRUCTIONS PEUT ENTRAÎNER
DES DOMMAGES MATÉRIELS, DES
DOMMAGES CORPORELS OU MÊME
LA MORT. CONTACTEZ LES AUTORITÉS
LOCALES COMPÉTENTES CONCERNANT
LES RESTRICTIONS ET LES EXIGENCES
D'INSPECTION EN VIGUEUR DANS
VOTRE RÉGION.
ADVERTENCIA:LEATODOEL MANUAL
ANTES DE MONTAR Y USAR ESTA
BARBACOA DE GAS. SI NO SE SIGUEN
ESTAS INSTRUCCIONES, PUEDEN
PRODUCIRSE DAÑOS MATERIALES,
LESIONES CORPORALES O INCLUSO
LA MUERTE. PÓNGASE EN CONTACTO
CON LOS ADMINISTRADORES DEL
EDIFICIO O CON LOS BOMBEROS PARA
CONSULTAR LAS RESTRICCIONES Y LOS
REQUISITOS DE INSPECCIÓN DE LAS
INSTALACIONES DE SU ZONA.
 
 ' |   
5 
 
IMPORTANT, READ CAREFULLY, RETAIN
FOR FUTURE REFERENCE. MANUAL MUST
BE READ BEFORE OPERATING!
  
5   
IMPORTANT, PRENEZ CONNAISSANCE DE
CE DOCUMENT ET CONSERVEZ-LE POUR
RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ LIRE
CE GUIDE AVANT D’UTILISER LE BARBECUE!
  5
 
IMPORTANTE, LEER DETENIDAMENTE,
CONSERVAR PARA REFERENCIA FUTURA.
LEA EL MANUAL ANTES DEL USO!
FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE. FUEL
AND ACCESSORIES NOT INCLUDED.
RÉSERVÉ À L’USAGE EXTÉRIEUR ET RÉSIDENTIEL UNIQUEMENT. NON DESTINÉ À
UN USAGE COMMERCIAL. COMBUSTIBLE ET ACCESSOIRES NON INCLUS.
SOLO PARA USO EN EXTERIORES Y EN EL HOGAR. NO ES PARA USO COMERCIAL.
NO INCLUYE COMBUSTIBLE NI ACCESORIOS

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2
COPYRIGHT NOTICE
Copyright 2021. All right reserved. No part of this manual
may be copied, transmitted, transcribed, stored in a retrieval
system, in any form or by any means without expressed
written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
www.pitboss-grills.com
Customer Care
USA: [phone]
Canada (Toll-Free): 1-877-942-2246
  
Parts & Specs...................................................................... 2
Assembly Preparation...................................................... 3
Assembly Instructions
Installing The Locking Casters...................................................4
Mounting The Cart Panels..........................................................5
Securing The Drawer Rails..........................................................6
Mounting The Drawer Support Bar .........................................6
Installing The Heat Shield ..........................................................6
Mounting The Swing Drawer .................................................... 7
Installing The Drawer.................................................................. 7
Installing The Cabinet Door To The Cart ................................. 7
Mounting The Bottle Opener....................................................8
Securing The Side Shelf Brackets..............................................8
Installing The Side Shelves.........................................................8
Mounting The Lid Handle...........................................................9
Securing The Lid Support ...........................................................9
Installing The Firebox To The Cart............................................9
Inserting The Hot Plate Screws...............................................10
Placing The Cooking Components.......................................... 10
Installing The Ignition Battery................................................10

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  
MODEL ASSEMBLED (WxDxH) WEIGHT COOKING AREA BTU/HR
 52 1,600   674   1022 
/ 62.9   26.5   40.2  72.0  / 158.7  4,174  / 647.0  50,000
Part# Description
1 Firebox (x1)
2 Hot Plate (x1)
3 Hot Plate Leg Screws (x4)
4 Grease Cup (x1)
5 Lid Support (x1)
6 Lid Handle Bezel (x2)
7 Lid Handle (x1)
8 Side Shelf - Left (x1)
9 Side Shelf - Right (x1)
10 Side Shelf Bracket - Left (x2)
11 Side Shelf Bracket - Right (x2)
12 Bottle Opener (x1)
13 Cart Side Panel - Left (x1)
14 Cart Partition (x1)
15 Cart Side Panel - Right (x1)
16 Cart Back Panel (x1)
17 Cabinet Door (x1)
18 Drawer Rails (x1)
19 Drawer Support Bar (x1)
20 Heat Shield (x1)
21 Cart Front Panel (x1)
22 Cart Bottom (x1)
23 Swing Drawer (x1)
24 Drawer Front (x1)
25 Drawer (x1)
26 Locking Caster (x4)
A Screw (x54)
B Screw (x2)
C Locking Washer (x14)
D Washer (x14)
E Screw (x14)
F Screw (x6)
G Battery (x1)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
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16 12
13
17
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19
20
21
15
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24
25 26
22
  
 
 

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 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.    
Parts Required:
1 x Cart Bottom (#22)
4 x Locking Caster (#26)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit
and parts during assembly.
• Turn over the Cart Bottom so it lies flat-side down on the cardboard.
Insert a Locking Caster to the bottom-corner of the Cart Bottom and
hand-tighten by rotating into the hole. The Locking Caster is inserted
completely when it cannot rotate any further into the Cart Bottom.
Repeat installation for the other three Locking Casters.
 
Parts are located throughout the shipping carton, including underneath the griddle. Inspect the unit, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the griddle
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Grills Customer Care for parts.
www.pitboss-grills.com
IMPORTANT: Using two people is necessary when assembling this unit.
Tools required for assembly: screwdriver and wrench.
Tools not included.
1
22
26
26
26
26

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2.    
Parts Required:
1 x Cart Side Panel - Left (#13)
1 x Cart Partition (#14)
1 x Cart Side Panel - Right (#15)
1 x Cart Back Panel (#16)
1 x Cart Front Panel (#21)
26 x Screw (#A)
Installation:
• Install the Cart Side Panel Left to the Cart Bottom using five screws.
Repeat the same installation for the Cart Side Panel Right using another
five screws. Note illustration 2A.
NOTE: To ensure the Cart Side Panels are arranged correctly, verify
that the Cart Side Panel Left has two holes facing the front for the
bottle opener installation in future steps.
• Place the Cart Back Panel between the Cart Side Panels, flat side facing
outward. Secure using three screws into each Cart Side Panel. Note
illustration 2B.
NOTE: Once installed, the exterior of the cart should be flush with
the Cart Bottom.
• Position the Cart Partition on the Cart Bottom as shown. Note the
position of the mounting holes and that the edge facing the front has
no holes. Secure the Cart Partition by using three screws into the Cart
Bottom and two screws into the Cart Back Panel. Note illustration 2C.
• Align the holes of the Cart Front Panel and the Cart Partition, then
secure using on screws. Next, secure the Cart Front Panel into the Cart
Side Panels using two screws on each side. Note illustration 2D.
2
2
2
2
15
16
13


14
21




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3.    
Parts Required:
1 x Drawer Rails (#18)
5 x Screw (#A)
Installation:
• Align the holes of the Drawer Rails to the holes on the left side of the
Cart Bottom, then secure using five screws, as shown.
4.     
Parts Required:
1 x Drawer Support Bar (#19)
2 x Screw (#A)
Installation:
• Insert the tab of the Drawer Support into the Cart Partition, then secure
the Drawer Support using two screws, one on each side.
5.    
Parts Required:
1 x Heat Shield (#20)
6 x Screw (#E)
Installation:
• Place the Heat Shield into the body of the Cart with the brackets on the
left side, as shown in illustration. Align the mounting holes and secure
using six screws.
IMPORTANT: The upward edge of the Heat Shield should be facing
the front of the unit.
3
4
5
18

19

20



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6.    
Parts Required:
1 x Swing Drawer (#23)
2 x Screw (#F)
Installation:
• Place the Swing Drawer into the top section of the left-side of the Cart,
with the handle facing the front. Rest the Swing Drawer on the Drawer
Support Bar, then anchor each corner using one screw.
NOTE: Once installed, Swing Drawer should be able to tip open and
close with ease.
7.   
Parts Required:
1 x Drawer Front (#24)
1 x Drawer (#25)
8 x Screw (#E)
Installation:
• Assemble the Drawer by mounting the Drawer Front to the Drawer
using eight screws. Note illustration 7A.
• Align the rails of the Drawer to insert into the bottom section of the left-
side of the Cart. Slide the rails into rail mounts, then push the Drawer
into the Cart body. Note illustration 7B.
NOTE: Once installed, the assembed Drawer and Swing Drawer
should be flush with the Cart body and Cart Bottom.
8.       
Parts Required:
1 x Cabinet Door (#17)
Installation:
• Align the Cabinet Door with the right section of the Cart. Insert the
bottom pin into the pivot hole on the right side of the Cart Bottom,
then push down on the locking-loaded top pin, and lock into the hole on
the Cart Front Panel.
IMPORTANT: The Cabinet Door should swing freely once installed,
and line up with the door magnet. If unlevel, ensure the top and
bottom pins of the Cabinet Door are inserted correctly.
6
7
7
8
23 
25
24


17

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9.    
Parts Required:
1 x Bottle Opener (#12)
2 x Screw (#A)
Installation:
• Mount the Bottom Opener to the Front-Left corner of the Cart using
two screws. Note illustration for correct orientation, with opening
angled downwards.
10.     
Parts Required:
2 x Side Shelf Bracket - Left (#10)
2 x Side Shelf Bracket - Right (#11)
12 x Screw (#A)
12 x Locking Washer (#C)
12 x Washer (#D)
Installation:
• Mount one Side Shelf Bracket to a Cart Side Panel using three washers,
locking washers and screws. Install each screw halfway first, then
tighten completely when all three screws are mounted and aligned
properly. Repeat installation for the other three Side Shelf Brackets.
11.    
Parts Required:
1 x Side Shelf - Left (#8)
1 x Side Shelf - Right (#9)
4 x Screw (#F)
Installation:
• Align and position one Side Shelf on the Side Shelf Brackets on one side
of the unit. From underneath, secure a screw into each corner, as shown
in illustration. Repeat same installation for the Side Shelf on the other
side of the unit.
NOTE: Once installed, both Side Shelves can be raised (for use) or
lowered (for storage) with ease.
IMPORTANT: Avoid using the Side Shelves to move or lift the unit.
The weight of the unit will cause the shelves to break, which is not
covered by warranty.
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9

10
10
11
10
11

11
12


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12.    
Parts Required:
1 x Firebox (#1)
2 x Lid Handle Bezel (#6)
1 x Lid Handle (#7)
2 x Screw (#B)
2 x Locking Washer (#C)
2 x Washer (#D)
Installation:
• Place a locking washer then a washer onto a screw. From inside the
lid of the Firebox, insert one screw to protrude to the outside. Add a
Lid Handle Bezel on the screw, then hand-tighten the screw (from the
inside) into the Lid Handle.
• Repeat same installation for the other end of the Lid Handle.
13.    
Parts Required:
1 x Lid Support (#5)
3 x Screw (#A)
Installation:
• On the backside of the Firebox, fasten the Lid Support to the center of
the panel using three screws.
14.      
Parts Required:
4 x Screw (#A)
Installation:
• Place the Firebox next to the Cart, both facing the same direction.
Using two people, lift the Firebox and slowly place onto the Cart. Note
illustration 14A.
IMPORTANT: The two tabs on each Cart Side Panel should be on the
outside of the Firebox.
• Once in position, secure the Firebox onto the Cart by using two screws
on each side. Note illustration 14B.
14
14
12
13
7
6
6






5




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15.     
Parts Required:
1 x Hot Plate (#2)
4 x Hot Plate Screws (#3)
Installation:
• Turn the Hot Plate upside-down. Insert a Hot Plate Screw into a corner
hole of the Hot Plate, turning by hand, until it cannot rotate any further
into the nut. Repeat same installation on the other three corner holes.
16.    
Parts Required:
1 x Grease Cup (#4)
Installation:
• Open the Firebox lid. Carefully, place the Hot Plate into the Firebox. Once
the Hot Plate is installed, ensure it sits level in the Firebox. Adjust the
height of the Hot Plate Screws, if needed, so the Hot Plate is level.
NOTE: To maintain the searing and grilling performance of your Hot
Plate, regular care and maintenance is required.
• Place the Grease Cup into the Grease Cup housing on the left side of the
Firebox, as shown in the illustration.
17.    
Parts Required:
1 x Battery (#G)
Installation:
• Turn the ignition button cap counter-clockwise to remove it. Insert the
Battery into the housing with the positive (+) terminal facing outward.
Screw the ignition button cap back into place to cover.
• The unit is now completely assembled.
16
17

15
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3
3
2
2
4