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Pitco PE14D User manual

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L80-045 Rev 0 (11/07)
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain these
instructions for the life of the equipment:
Model #: __________________________
Serial #: __________________________
Date Upgraded: ____________________
Technician: ________________________
Installation Instructions for the
PE14D/PG14D
Manual Fill Option
L80-045 Rev0 (11/07) 2
Tool required to perform this upgrade:
5/32” Allen Key 5/16” Socket, Nut Driver, or Wrench
3/8” Wrench 1/2” Wrench
3/4” Wrench 7/8” Wrench
13/16” Wrench 1 1/4” Wrench
1/2” Punch Hammer
Teflon Tape #2 Phillips
Channel Locks
Before you begin :
Verify that you have all the parts for the model that you are upgrading
by checking the kit number and contents against the kit picture.
L80-045 Rev0 (11/07) 3
Ensure kit is complete. Part number B8702901-CL.
1. Qty.1 B3615401-C Bezel
2. Qty.3 PP10911 Fitting
3. Qty.1 A8017902-C Bracket
4. Qty.1 PP10830 Fitting
5. Qty.1 A1826101-C Bracket
6. Qty.1 PP10944 Knob
7. Qty.1 PP10726 Check Valve
8. Qty.2 PP10270 U-Bolt
9. Qty.2 PP10694 Screw
9. Qty.4 P0092300 Nut
10. Qty.1 A8017501 Piping
11. Qty.1 B8029301 Handle Extension
12. Qty.1 PP10945 Valve
13. Qty.1 A8017401 Piping
14. Qty.1 A6066901 Overlay
1 2 3
5
4
7
6
10 11 12
8
9
13
14
L80-045 Rev0 (11/07) 4
15. Qty.1 L80045 Instruction Manual
Exploded Part view
L80-045 Rev0 (11/07) 5
1. From the back, remove the eight 5/16” screws that hold the rear cover on.
2. With the rear of the tank exposed, remove the fill port plug with a 1/2” in
wrench. Then remove the reducer with a 7/8” wrench. Save the reducer,
as it will be reused.
3. With the nylon plug exposed it can now be removed. The hole in the tank
is smaller than the coupling. The nylon plug needs to be removed out the
rear. It can be punched out from the front inside of the tank, or pulled
from the rear. The plug will not be reused. Be sure not to damage the
threads of the coupling. Clean any debris from the reducer and the
coupling. Apply Teflon tape to the reducer and reinstall.
L80-045 Rev0 (11/07) 6
4. Apply Teflon tape to the 90° compression fitting (PP10911) and install.
Make sure the fitting is at the 3 o’clock position when fully tightened.
5. Apply the compression fitting (PP10830) to the front end of the fill
piping (A8017501) before install. Apply the remaining two 90°
compression fitting (PP10911) to each end of the supply piping
(A8017401). After each end is compressed remove the body of the fitting
6. Install the fill piping from the rear of the unit. The piping should sit on
top of the left tank support. Insert the rear end of the piping in to the rear
compression fitting and tighten the fitting.
L80-045 Rev0 (11/07) 7
7. Apply Teflon tape to the rear fitting of the supply piping. Install the
check valve (PP10726) onto the rear fitting of the supply piping with the
support bracket (A1826101-C) between the valve and fitting.
8. Install the supply piping assembly from the front. The assembly should
contain the piping, two fittings, check valve, and mounting bracket.
Mount the bracket to the bottom rear cabinet brace using the two Phillips
head screws (PP10694) and two of the six kep nuts (P0092300). When
mounted, reinstall the rear cabinet cover using the original screws.
L80-045 Rev0 (11/07) 8
9. From the front of the unit, remove the four Allen head screws with a
5/32” Allen Key. Unplug the computer and set front panel assembly
aside. Remove the heat shield via three 5/16” screws.
10.With the heat shield removed remove the no fill option cover plate. The
plate is held in place with three 5/16” screws with 3/8” kep nuts.
11. With the cover removed you should see your supply and fill piping.
L80-045 Rev0 (11/07) 9
11. Apply Teflon tape the NPT ends of the fitting bodies removed earlier.
Assemble the fittings with fill valve (PP10945). Add the knob extension
to the assembly and install. Make sure the flat side of the “D” shaft faces
the 90° fitting.
12.Install the manual fill option cover plate (A1826101-C) using the original
hardware. Install two the u-bolts (PP10270) and four kep nuts
(P0092300) and tighten.
13.Using a pair of channel locks brake off the extra studs of the U-bolts.
Reinstall the heat shield using the original hardware.
L80-045 Rev0 (11/07) 10
14.Apply the new manual fill option overlay (A6066901) to the new manual
fill option bezel (B3615401-C). With a 3/8” wrench, remove the four kep
nuts that hold the controller to the original bezel and install it onto the
new bezel using the original hardware.
15.Reconnect the controller plug and mount the bezel using the original
hardware. Install the fill knob and tighten the set screw. Make sure the
knob only travels within the markings of the overlay.
16.If a water source is available, hook it up and inspect all connection points
for leaks. If a water source is not available fill the tank with water and
inspect all connection points below the water line.