Pixsys KTD710 User manual

KTD710 / 820
Kilns programmer up to 8 zones /
Programmatore per forni fino a 8 zone
User manual / Manuale d’uso

Table of contents
1 Safety guidelines.......................................................................................................................................................... 6
1.1 Policies and procedures.............................................................................................................................. 6
1.2 Installation guidelines................................................................................................................................. 6
1.3 Viruses and dangerous programs............................................................................................................ 6
1.4 Organization of safety notices.................................................................................................................. 6
2 Spacing for air circulation and ventilation............................................................................................................ 7
2.1 Environmental policy/WEEE...................................................................................................................... 7
3 Model identification.................................................................................................................................................... 7
4 Dimension and installation....................................................................................................................................... 7
4.1 Operator panels TD710-TD820 ................................................................................................................. 7
4.2 Power supply and grounding.................................................................................................................... 8
4.3 MCM260x and DRR460............................................................................................................................... 8
5 Hardware features....................................................................................................................................................... 8
6 Wiring connections ..................................................................................................................................................... 9
6.1 Operator panel connection to zone controllers and to I/O modules ............................................ 10
6.2 Operator panel “TD710-AD” and “TD820-AD”.................................................................................... 10
6.3 Using RS485/COM2 on terminal M1 (DIP2) .......................................................................................... 10
6.4 Zone controller “DRR460-12A-T128”...................................................................................................... 11
6.4.a Examples of connection for Volt and mA inputs..................................................................... 11
6.4.b Digital outputs................................................................................................................................. 12
6.4.c Analogue output............................................................................................................................. 12
6.4.d Serial communication RS485....................................................................................................... 12
6.5 Digital I/O module “MCM260X-4AD” .................................................................................................... 12
6.6 Connection of energy meter 2000.35.032 (optional)......................................................................... 13
7 Usb interface ............................................................................................................................................................... 13
8 Ethernet interface ...................................................................................................................................................... 14
9 Battery .......................................................................................................................................................................... 14
9.1 Internal battery replacement.................................................................................................................. 14
9.2 Battery detail............................................................................................................................................... 14
10 Configuration of controllers.................................................................................................................................... 15
10.a Configuration of controller 1 for Modbus communication....................................................................... 15
10.b Configuration of controller 2 for Modbus communication....................................................................... 15
10.c Configuration of MCM260X-4AD I/O modules for Modbus communication........................................ 15
11 Access to system through ethernet port............................................................................................................... 16
11.a Connection via FTP to operator panel............................................................................................................ 16
11.b Access to operator panel's user interface in LAN network ......................................................................... 17
11.c Remote acess to the operator panel's user interface................................................................................... 17
12 Software....................................................................................................................................................................... 17
12.1 Main synoptic.............................................................................................................................................. 17
12.2 Pause a cycle................................................................................................................................................ 19
12.3 Manual control of the kiln........................................................................................................................20
12.4 Start a new cycle.........................................................................................................................................20
13 Table of system configurations............................................................................................................................... 21
13.1 PROCESS SETTINGS....................................................................................................................................22
13.1.a Analog Input Tab.............................................................................................................................22
13.1.b OUTPUT tab......................................................................................................................................22
13.1.c PID Tab ............................................................................................................................................... 23
13.2 CYCLE SETTINGS .........................................................................................................................................25
13.2.a GAS mode .........................................................................................................................................27
13.3 AUX SETTINGS .............................................................................................................................................28
13.3.a 1..8 INPUTS SETTINGS.....................................................................................................................28
13.3.b 1..8 OUTPUTS SETTINGS ................................................................................................................29
13.3.c Absolute alarm or threshold alarm active above (
A b . u P. A . )...................................................30
13.3.d Upper deviation alarm (
up.dev. )..................................................................................................30
13.3.e Lower deviation alarm (
Lo.dev. )..................................................................................................30

13.3.f Band alarm active OUT ( Ba n d OUT )............................................................................................. 31
13.4 EDIT CYCLES................................................................................................................................................. 31
13.5 IMPORT/EXPORT CYCLES..........................................................................................................................32
13.6 Remote Access.............................................................................................................................................32
13.7 ADVANCED................................................................................................................................................... 32
13.7.1 MAINTENANCE ........................................................................................................................................... 33
13.7.2 LOAD / SAVE CONFIG. ...............................................................................................................................33
13.7.3 DEVICE DIAGNOSTICS...............................................................................................................................34
13.7.4 ENERGY MONITORING.............................................................................................................................. 35
13.8 Clock icon .....................................................................................................................................................35
14 Graphs ..........................................................................................................................................................................36
15 Alarms page ................................................................................................................................................................38
Indice degli argomenti
1 Norme di sicurezza ....................................................................................................................................................40
1.1 Regolamenti e procedure.........................................................................................................................40
1.2 Linee guida per l’installazione ................................................................................................................40
1.3 Virus e programmi pericolosi ..................................................................................................................40
1.4 Organizzazione delle note di sicurezza ................................................................................................ 41
2 Spazi per la circolazione dell’aria e la ventilazione ........................................................................................... 41
2.1 Tutela ambientale e smaltimento dei rifiuti / Direttiva WEEE ......................................................... 41
3 Identificazione di modello....................................................................................................................................... 41
4 Dimensione e installazione .....................................................................................................................................42
4.1 Pannelli operatore TD710 - TD820 ......................................................................................................... 42
4.2 Alimentazione e messa a terra dello strumento................................................................................. 42
4.3 Dispositivi MCM260X e DRR460.............................................................................................................. 43
5 Caratteristiche hardware ......................................................................................................................................... 43
6 Collegamenti elettrici................................................................................................................................................44
6.1 Collegamento del pannello operatore ai regolatori di zona e ai moduli I/O ..............................44
6.2 Pannelli operatore “TD710-AD” e “TD820-AD” ................................................................................... 45
6.3 Utilizzo RS485 / COM2 su morsetto M1 (DIP2).....................................................................................45
6.4 Regolatore di zona “DRR460-12A-T128”...............................................................................................45
6.4.a Esempi di collegamento per ingressi Volt e mA.......................................................................46
6.4.b Uscite digitali....................................................................................................................................46
6.4.c Uscita analogica..............................................................................................................................46
6.4.d Comunicazione seriale RS485......................................................................................................46
6.5 Modulo I/O digitali “MCM260X-4AD”.................................................................................................... 47
6.6 Collegamento dell’energy meter 2000.35.032 (opzionale).............................................................. 47
7 Interfaccia USB............................................................................................................................................................48
8 Interfaccia Ethernet...................................................................................................................................................48
9 Batteria.........................................................................................................................................................................48
9.1 Sostituzione batteria tampone interna ................................................................................................48
9.2 Dettagli della batteria...............................................................................................................................48
10 Configurazione dei regolatori.................................................................................................................................49
10.a Configurazione del regolatore 1 per la comunicazione Modbus.............................................................49
10.b Configurazione del regolatore 2 per la comunicazione Modbus.............................................................49
10.c Configurazione dei moduli I/O MCM260X-4AD per la comunicazione Modbus.................................. 50
11 Accesso al sistema attraverso la porta ethernet ................................................................................................50
11.a Connessione via FTP al pannello operatore..................................................................................................50
11.b Accesso all’interfaccia utente del pannello operatore in una rete interna ............................................ 51
11.c Accesso all’interfaccia utente del pannello operatore da remoto ........................................................... 51
12 Il software .................................................................................................................................................................... 51
12.1 Sinottico principale.................................................................................................................................... 51
12.2 Mettere in pausa un ciclo .........................................................................................................................53
12.3 Controllo manuale del forno................................................................................................................... 53
12.4 Avviare un ciclo........................................................................................................................................... 53

13 Elenco delle configurazioni del sistema................................................................................................................54
13.1 PROCESS SETTINGS....................................................................................................................................55
13.1.a Scheda Analog Input......................................................................................................................56
13.1.b Scheda OUTPUT ..............................................................................................................................56
13.1.c Scheda PID........................................................................................................................................ 57
13.2 CYCLE SETTINGS ......................................................................................................................................... 59
13.2.a Modalità GAS ................................................................................................................................... 61
13.3 AUX SETTINGS .............................................................................................................................................62
13.3.a 1..8 INPUTS SETTINGS.....................................................................................................................62
13.3.b 1..8 OUTPUTS SETTINGS ................................................................................................................63
13.3.c Allarme assoluto o allarme di soglia attivo sopra (
A b . u P. A . )..................................................64
13.3.d Allarme di deviazione superiore (
up.dev. ).................................................................................64
13.3.e Allarme di deviazione inferiore (
Lo.dev. )...................................................................................65
13.3.f Allarme di banda attivo fuori (
Ba n d OUT )..................................................................................65
13.4 EDIT CYCLES.................................................................................................................................................65
13.5 IMPORT/EXPORT CYCLES..........................................................................................................................66
13.6 Remote Access.............................................................................................................................................66
13.7 ADVANCED................................................................................................................................................... 67
13.7.1 MAINTENANCE ........................................................................................................................................... 67
13.7.2 LOAD / SAVE CONFIG. ...............................................................................................................................68
13.7.3 DEVICE DIAGNOSTICS...............................................................................................................................68
13.7.4 ENERGY MONITORING.............................................................................................................................. 69
13.8 Icona Orologio ............................................................................................................................................70
14 I grafici .......................................................................................................................................................................... 71
15 Pagina degli allarmi ..................................................................................................................................................73

6 - KTD710/820 - User manual
1 Safety guidelines
Instructions in this manual refer to Pixsys products as programmable logic controllers (PLCs) and
operating/monitoring devices (industrial PCs, HMI), from now on simply described as
“device” ,
“devices” . They have been designed, developed and manufactured for conventional use in industrial
environments. They were not designed, developed and manufactured for any use involving serious
risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without
the implementation of exceptionally stringent safety precautions. In particular, such risks and hazards
include the use of these devices to monitor nuclear reactions in nuclear power plants, their use in
flight control or flight safety systems as well as in the control of mass transportation systems, medical
life support systems or weapons systems.
1.1 Policies and procedures
Electronic devices are never completely failsafe. If the programmable control system, operating/
monitoring device or power supply fails, the user is responsible for ensuring that other connected
devices, e.g. motors, are brought to a secure state. When using programmable logic controllers
or operating/monitoring devices as control systems together with a soft PLC, safety precautions
relevant to industrial control systems must be observed in accordance with applicable national and
international regulations. The same applies for all other devices connected to the system, such as
drives. All tasks such as the installation, commissioning and servicing of devices are only permitted
to be carried out by qualified personnel. Qualified personnel are those familiar with the transport,
mounting, installation, commissioning and operation of devices who also have the appropriate
qualifications (e.g. IEC 60364). National accident prevention regulations must be observed. The safety
notices, information on connection conditions (type plate and documentation) and limit values
specified in the technical data are to be read carefully before installation and commissioning and must
always be observed.
1.2 Installation guidelines
• These devices are not ready for use upon delivery and must be installed and wired according to the
specifications in this documentation in order for the EMC limit values to apply.
• Instal. must be performed according to this documentation using suitable equipment and tools.
• Devices are only permitted to be installed by qualified personnel without voltage applied. Before
installation, voltage to the control cabinet must be switched off and prevented from being switched
on again.
• General safety guidelines and national accident prevention regulations must be observed.
• Electrical installation must be carried out in accordance with applicable guidelines (e.g. line cross
sections, fuses, protective ground connections).
1.3 Viruses and dangerous programs
This system is subject to potential risk each time data is exchanged or software is installed from a data
medium (e.g. diskette, CD-ROM, USB flash drive, etc.), a network connection or the Internet. The user is
responsible for assessing these dangers, implementing preventive measures such as virus protection
programs, firewalls, etc. and making sure that software is only obtained from trusted sources.
1.4 Organization of safety notices
Safety notices in this manual are organized as follows:
Safety notice Description
Danger! Disregarding these safety guidelines and notices can be life-threatening.
Warning! Disregarding these safety guidelines and notices can result in severe injury or
substantial damage to property.
Caution! Disregarding these safety guidelines and notices can result in injury or damage to
property.
Information! This information is important for preventing errors.
Table of contents

User manual - KTD710/820 - 7
2 Spacing for air circulation and ventilation
In order to guarantee sufficient air circulation, allow 5cm of empty space above, below, to the side
and behind the device. No other ventilation system is required. The HMI device is self-ventilated and
approved for inclined mounting at angles up to ±35° in stationary cabinets.
Information! If additional space is needed to operate or maintain the device, this must be taken into
consideration during installation.
Caution! The spacing specifications for air circulation are based on the worst-case scenario for
operation at the maximum specified ambient temperature. The maximum specified ambient
temperature must not be exceeded!
Caution! An inclined installation reduces the convection by the HMI device and therefore the
maximum permissible ambient temperature for operation.
2.1 Environmental policy/WEEE
Do not dispose electric tools together with household waste material.
According to European Directive 2012/19/EU on waste electrical and electronic equipment and its
implementation in accordance with national law, electric tools that have reached the end of their life
must be collected separately and returned to an environmentally compatible recycling facility.
3 Model identification
Programmer for:
KTD710-EK2 Electric kilns 7" Touch display including 2 control zones
KTD820-EK2 Electric kilns 12” Touch display including 2 control zones
KTD710-GK2 GAS okilns 7” Touch display including 2 control zones
KTD820-GK2 GAS kilns 12” Touch display including 2 control zones
4 Dimension and installation
4.1 Operator panels TD710-TD820
The operator panel must be installed in the cutout using provided plastic hooks. The number of
provided plastic hooks depends on the panel. The thickness of the wall or cabinet plate must be
between 1 mm and 5 mm. An ISO 7045 (ex UNI 7687 DIN 7985A) Phillips screwdriver is needed to
tighten and loosen the screws on retaining clips. The maximum tightening torque for the retaining
clips is 0,5 Nm. Devices must be installed on a flat, clean and burr-free surface; uneven areas can cause
damage to the display when the screws are tightened or the intrusion of dust and water.
Cut-out Fig. 1 Fig. 2
L (± 0,5 mm)
H (± 0,5 mm)
TD710-AD TD820-AD
External dimensions (mm) 204 x 160 x 35 317 x 256 x 35
Cut-out (mm) 181 x 144 302 x 242

8 - KTD710/820 - User manual
4.2 Power supply and grounding
Danger! This device is only permitted to be supplied by a SELV /
PELV (class 2) power supply or with safety extra-low voltage (SELV)
in accordance with EN 60950.
Connect 24VDC 1,0A (min.) power supply, as showed in the
figure. Connect the device grounding with a conductor of 18AWG
(2,5mmq) minimum section. For the whole series it is suggested to
use at least 80W dedicated power supply. See codes 2700.10.011 or
2700.10.012.
Use Copper, Copper-Clad Aluminium or Aluminium conductors wire
for all electric connection.
Caution! 24VDC power supply line must be protected by 2,5A fuse.
Caution! Functional ground must be kept as short as possible
and connected to largest possible wire cross section at central
grounding point (e.g. control cabinet or system).
4.3 MCM260x and DRR460
MCM260X DRR460
13 14 15 16 17 201918 21 22 23 24 25
CANH
(B)
CANL
(A)
(C)
Q-ID
I-ID
Q.9
Q.10
Q.12
Q.13
Q.14
Q.15
Q.16
+
1 2 354 6 987
10 11 12
B-T
+V
VDC
12...24V
Q.1 Q.2 Q.3 Q.4 Q.5 Q.6 Q.7 Q.8
MCM260X
1AD
.16
.15
.14
.13
.12
.11
.10
.9
.8
.7
.6
.5
.4
.3
.2
.1
RUN
COM
72 mm 64 mm
90 mm
Attacco a guida DIN EN50022
Din rail mounting guide EN50022
Morsettiere Estraibili
Extractable terminal blocks
RUN
OUT1
OUT2
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
ON ON
8
7
6
5
4
3
2
1
4
3
2
1
64 mm
Attacco a guida DIN EN50022
Din rail mounting guide EN50022
18 mm
90 mm
5 Hardware features
TD710-AD / TD820-AD MCM260X-4AD DRR460-12A-T128
Power supply 12 ÷ 24 VDC ± 10%
Consumption 13W max 20W max for node 3W max for node
Temperature
range 0..50°C
Humidity range 10..90% (without condensation)
Inputs 8 digital inputs PNP 12-24
VDC
1 universal analogue
input

User manual - KTD710/820 - 9
Outputs
8 relay outputs with single
in common
Contact data::
5A a 250 VAC, 30 VDC
resistive load
2A a 250 VAC, 30 VDC
inductive load
Max exchange power
1250VA, 150W resistive
load 500VA, 60W
inductive load.
Max 10A in total
2 digital outputs PNP
(+VDC ±15% / 50mA max)
Serial Communi-
cation Modbus
RS485
RS485 Modbus RTU on
terminal blcok or DB9
connector. Galvanically
isolated
RS485 Modbus RTU on
terminal block.
Galvanically isolated.
RS485 Modbus RTU on
terminal block.
Galvanically isolated.
6 Wiring connections
This device has been designed and manufactured in conformity to Low Voltage Directive 2006/95/EC,
2014/35/EU (LVD) and EMC Directive 2004/108/EC, 2014/30/EU (EMC). For installation into industrial
environments please observe following safety guidelines:
• Separate control lines form power wires;
• Avoid proximity of remote control switches, electromagnetic contactors, powerful engines and use
specific filters;
• Avoid proximity of power groups, especially those with phase control;
• It is strongly recommended to install adequate mains filter on power supply of the machine where
the controller is installed, particularly if supplied 230 VAC. The controller is designed and conceived
to be incorporated into other machines, therefore CE marking on the controller does not exempt
the manufacturer of machines from safety and conformity requirements applying to the machine
itself.
• DRR460:
Wiring of pins: use crimped tube terminals or flexible/rigid copper wire with diameter 0.25 to 1.5
mm² (min. AWG28, max. AWG16, operating temperature: min. 70°C). Cable stripping lenght 7 to 8
mm.
• MCM260X:
- Wiring of pins of 3,81 mm: use crimped tube terminals or flexible/rigid copper wire with diameter
up to 1.5 mm² / 16 AWG. Cable stripping lenght is 7 mm. Operating conditions: -40°C..+130°C.
- Wiring of pins of 5 mm: use crimped tube terminals or flexible/rigid copper wire with diameter
up to 2.5 mm² / 14 AWG. Cable stripping lenght 9 mm. Operating conditions: -40°C..+130°C.
- It is possible to connect on a single terminal two wires with same diameter comprised between
0.14 and 0.75 mm².

10 - KTD710/820 - User manual
6.1 Operator panel connection to zone controllers and to
I/O modules
REF
C
RS485 -
A (-)
RS485 +
B (+)
RUN
OUT1
OUT2
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
RUN
OUT1
OUT2
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
13 14 15 16 17 201918 21 22 23 2 4 25
CAN H
(B)
CAN L
(A)
(C)
Q-I D
I-I D
Q.9
Q.10
Q.12
Q. 13
Q. 14
Q. 15
Q.16
+
1 2
354 6 987 10 11 12
B-T
+V
VDC
12...24V
Q.1 Q.2 Q.3 Q.4 Q.5 Q.6 Q.7 Q.8
MCM260X
1AD
.16
.15
.14
.13
.12
.11
.10
.9
.8
.7
.6
.5
.4
.3
.2
.1
RUN
COM
Connection among operator panel TD710/TD820, controllers DRR460 and I/O MCM260X modules
relies on RS485 serial communication ModbusRTU protocol. The connection required is therefore of
"parallel-in/out type", that is each wire of the serial starts from terminal M1 of panel and "enters" first
device. Then it "exits" to next device and so on up to the last.
In particular zone controllers must be connected first and I / O modules last. Zone controllers do not
have the C signal of Modbus RTU communication, so this must be connected only to I / O modules.
6.2 Operator panel “TD710-AD” and “TD820-AD”
24VDC ±10% power supply
1: +VDC
2: -VDC
Field bus:
3: B+ Modbus RTU
4: A- Modbus RTU
5: GND Modbus RTU
6.3 Using RS485/COM2 on terminal M1 (DIP2)
456 321
ON OFF
RS485 MASTER:
Termination 330Ω
Polarization 470Ω
456 321
ON OFF
RS485 MASTER:
Only Polarization 470Ω
456 321
ON OFF
RS485 SLAVE
RS485 Modbus RTU Master communication:
PIN3: B+ (blue)
PIN4: A- (white)
PIN5: GND (brown)