Plymovent CONTROLPRO Product information sheet

www.plymovent.com
CONTROLPRO
EN Short user manual

130519/A ControlPro | Short user manual EN - 2
TABLE OF CONTENTS
INTRODUCTION ............................................................................................. 3
1 CONTROLPRO/PANEL ........................................................................ 4
1.1 Controls and indicators......................................................... 4
2 CONTROLPRO/HMI ............................................................................ 6
2.1 General buttons................................................................... 6
2.2 Homescreen........................................................................ 7
2.2.1 STATUS bar ............................................................. 7
2.2.2 MENU bar................................................................ 8
2.2.3 FAN CONTROL status window..................................... 9
2.2.4 FILTER CLEANING status window...............................10
3 SYSTEM MODES................................................................................ 12
3.1 AUTOMATIC mode ..............................................................12
3.2 MANUAL mode ..................................................................12
3.3 SERVICE mode ..................................................................13
4 SYSTEM SETTINGS ........................................................................... 14
4.1 Fan settings | menu 2 .........................................................14
4.1.1 Weekly timer fan | menu 2.1 ....................................15
4.1.2 Holidays | menu 1.6 ................................................16
4.1.3 Extra timer settings.................................................17
4.1.4 Enable/disable the weekly timer................................17
4.2 Filter cleaning settings | menu 3...........................................17
4.2.1 Pressure controlled cleaning | menu 3.1.....................18
4.2.2 Time controlled cleaning | menu 3.2 ..........................19
4.2.3 Cycles and timers | menu 3.3 ...................................19
4.3 External start/stop signal | menu 2.3 ....................................20
4.4 Language | menu 5.1..........................................................21
4.4.1 Language import.....................................................21
4.5 Lock mode | menu 5.7 ........................................................22
4.6 Backup | menu 5.5 .............................................................22
5 MAINTENANCE | MENU 4...................................................................23
5.1 Filter replacement | menu 4.1 ..............................................23
..............................................23
.......................................24
5.2 Logs and counters | menu 4.2 ..............................................24
5.2.1 Counters................................................................25
5.2.2 Logs......................................................................25
5.2.3 Export overall event log ...........................................25
6 OPERATIONAL INFORMATION......................................................... 26
6.1 Real-time data read out.......................................................26
6.2 System info - ControlPro/HMI...............................................26
6.3 System info - ControlPro/Panel .............................................26
6.4 Logs .................................................................................27
6.5 USB stick...........................................................................27
7 ALERTS ............................................................................................. 28
7.1 Warnings ...........................................................................28
7.1.1 Warning codes ........................................................28
7.2 Alarms ..............................................................................29
7.2.1 Alarm codes ...........................................................30
8 DEFAULT / FACTORY SETTINGS ...................................................... 31

130519/A ControlPro | Short user manual EN - 3
INTRODUCTION
can program all desired parameters. The HMI gives a clear insight into the system status
and performance at all times.
Fig. 0.1 ControlPro/Panel + ControlPro/HMI
the fan and cleaning system manually or have the entire system run fully automatically.
ControlPro allows for remote access via an ethernet connection.
In this manual Means
Panel ControlPro/Panel
HMI ControlPro/HMI
Command: select click on
touch
press
!In this manual we presume that all relevant settings were made in the
Installation Wizard during commissioning of the system.
!
!
www.plymovent.com/manuals/controlpro

130519/A ControlPro | Short user manual EN - 4
1 CONTROLPRO/PANEL
Fig. 1.1
!ControlPro/Panel [Panel] of SCS-Diluter PRO:
located on the inside of the Panel.
1.1 Controls and indicators
o blinking on
Control /
indicator
Description Functionality
Main switch To energize and de-energize the Panel and HMI
POWER ON
system is starting up
system is ready
FAN RUNNING
fan is ramping down
fan is running
WARNING
no problem
refer to the HMI for the cause of the
warning [refer to section 7.1.1 for a list of
possible warning codes]
ALARM
no problem
refer to the HMI for the cause of the alarm
[refer to section 7.2.1 for a list of possible
alarm codes]
Green button
START/STOP FAN
To start and stop the fan manually
[This button is disabled when the Homescreen is
locked; refer to section 4.5]

130519/A ControlPro | Short user manual EN - 5
Control /
indicator
Description Functionality
Black button
FILTER CLEANING
[This button is disabled when the Homescreen is
locked; refer to section 4.5]
Rotary switch 0-1
SERVICE MODE
0: normal mode
I: to lock the touch screen of the HMI for service
purposes
Buzzer
acoustic signal
Together with the ALARM signal
In some cases: together with the WARNING
signal
Two functions of the Panel are similar to the functions on the HMI: both can be operated
either via the Panel or the HMI.
Panel Equals to HMI
Green button
START/STOP FAN
=
Black button
FILTER CLEANING
=

130519/A ControlPro | Short user manual EN - 6
2 CONTROLPRO/HMI
Fig. 2.1 ControlPro/HMI [HMI]
2.1 General buttons
The table below contains an overview of the main buttons in the graphical user interface
of the ControlPro/HMI.
Button Function/action
To enable/disable a certain function;
- pressed: status is active
- suppressed: status is inactive
In this example Enabled is selected
Select the question mark for additional information
and explanation
Button Function/action
Edit; select this button to open a list box
Return to the previous screen
- enter a PIN
- go to a sub-menu
- enter other values
!
available or cannot be selected.

130519/A ControlPro | Short user manual EN - 7
2.2 Homescreen
The Homescreen is the main operational window of the HMI and shows the current status
of the fan and the
Fig. 2.2 Homescreen
subsequent paragraphs:
2.2.1 STATUS bar | page 7
2.2.2 MENU bar | page 8
2.2.3 FAN CONTROL status window | page 9
2.2.4 FILTER CLEANING status window | page 10
LOCK MODE
options at the Homescreen.
2.2.1 STATUS bar
The status bar displays the actual information of some important statuses on top of the
window. The icons on the status bar are visible at all times1.
Fig. 2.3 Status bar
Possible icons on the status bar:
Icon Means Action needed
and/or alert Select the Warning or Alarm button in the
menu bar
and when needed return to Automatic
Mode
The Homescreen locked -
The HMI is connected to a
LAN network
-
running
-
1 Except during the Installation Wizard

130519/A ControlPro | Short user manual EN - 8
Icon Means Action needed
The fan is running -
The dustbin is empty -
The dustbin is full Empty the dustbin
2.2.2 MENU bar
also shows and buttons.
Fig. 2.4 Menu bar
Possible icons on the menu bar:
Icon Explanation
alert; in case of >1 alert it shows the number of alerts.
Push the icon more more info.
Refer to section 7.1.1 for a list of possible warning codes.
alert; in case of >1 alert it shows the number of alerts.
Push the icon more more info.
Refer to section 7.2.1 for a list of possible alarm codes.
to mode
To immediately lock the Homescreen.
[This icon is only visible when the Lock mode is enabled; refer to section
4.5]
unlock the Homescreen a PIN is required.
The STOP button is not available!
The operational information screen opens and shows the actual system
status.
Refer to chapter 6 for detailed info.

130519/A ControlPro | Short user manual EN - 9
2.2.3 FAN CONTROL status window
The Homescreen shows statuses of the fan control. The statuses refer to actual settings
Homescreen.
Fig. 2.5 Fan control status window
Possible icons and buttons on the fan control status window:
Icon Fan | Status Additional info
On
On
The fan runs during set delay time after
the external start/stop signal drops
valves are fully opened
Interrupted
weekly timer or external start signal is
active
Icon Fan trigger Additional info
fan manually triggered
not active
manual trigger will be disabled. When the
icon remains active until the fan stops
working.
external start/stop input
signal trigger
not active
The icon is only active when enabled in
the Settings menu.
The triggers External and Timer can be
stopped.
not active
Icon Weekly timer | Status Additional info
Fan: On
Overruled by external signal Fan: On
Interrupted
weekly timer is active
Holiday until dd:mm:yy Fan: On
Extra timer active
Fan: On
Extra timer active
Interrupted
weekly timer is active
Extra timer active
Overruled by external signal
Fan: On

130519/A ControlPro | Short user manual EN - 10
Icon Weekly timer | Status Additional info
blocks are set
Button Fan button | Function Additional info
Start fan
Fan pause Only applicable in an active time block or
with an external start/stop signal
Stop fan
Add an extra timer for
overtime
Enable/disable the weekly
timer
Refer to section 4.1.3
2.2.4 FILTER CLEANING status window
Fig. 2.6 Filter cleaning status window
Icon Filter cleaning | Status Additional info
On
Remaining time: hr:min
On
Continuously
cleaned continuously until the pressure
drops below the fall back pressure
On
Sliding valves are opening. Filter cleaning
starts after the valves are fully opened
Suppressed for

130519/A ControlPro | Short user manual EN - 11
Icon Filter cleaning activation trigger
Manual
Pressure controlled
Automatic
Icon Filter cleaning activation Additional info
Filter cleaning at shutdown
Filter cleaning at shutdown
the threshold levels
Continuously cleaning
cleaned continuously until the pressure
drops below the fall back pressure
Not triggered
Suppressed
Button Filter cleaning button |
Status
Additional info
Button active : start manual cleaning
: continuously cleaning
Button pressed Only in
Button Filter cleaning button |
Status
Additional info
Button inactive : when manual cleaning
is disabled
Pressure gauge Additional info
pressure drop via the position of the indicator
value underneath the gauge.
White marks: threshold level 1-4

130519/A ControlPro | Short user manual EN - 12
3 SYSTEM MODES
3.1 AUTOMATIC mode
AUTOMATIC mode is the preferred mode. The ControlPro runs on pre-sets and timers for
Example of the Homescreen in Automatic Mode:
Fig. 3.1 Homescreen in Automatic Mode
3.2 MANUAL mode2
Fig. 3.2 MANUAL mode
In MANUAL Mode:
-
-
Manual activated:
-fan control
-lter cleaning control
The HMI enters the MANUAL mode:
- when you select the button on the
Homescreen
- in case of an alert

130519/A ControlPro | Short user manual EN - 13
!In MANUAL
MANUAL mode after an alarm.
Select this button to return to
AUTOMATIC mode
3.3 SERVICE mode
You must put the Panel in SERVICE mode to create a safe mode for maintenance work.
Fig. 3.3 Service mode switch3
In SERVICE
disabled on the HMI.
Fig. 3.4 HMI when Panel is in SERVICE mode

130519/A ControlPro | Short user manual EN - 14
4 SYSTEM SETTINGS
control and Filter cleaning. The ControlPro was set up by the manufacturer with the
Installation Wizard during
commissioning of the system.
To avoid unintentional changes the Settings menu is PIN protected.
Select this icon on the Homescreen
Enter PIN
The Settings menu consists of 5 sub-menus.
Fig. 4.1 Settings menu
-
- type the sub-menu number on the numeric keyboard on the right side of the status
window
!not
!To prevent unauthorized actions on the Homescreen
Homescreen with an extra password. Refer to section 4.5.
4.1 Fan settings | menu 2
The Fan menu consist of three sub-menus in which you can set timer options for the fan;
- 2.1 Weekly timer fan; refer to section 4.1.1
- 2.2 Fan control4
- 2.3 External start/stop signal; refer to section 4.3
A brief summary on the left side of the status window shows some of the actual settings
of the current menu.
Fig. 4.2 Fan menu
4 The type of fan control is already set in the Installation Wizard

130519/A ControlPro | Short user manual EN - 15
4.1.1 Weekly timer fan | menu 2.1
The automatic start/stop times of the fan are set in the weekly timer. Operating hours are
per day.
Fig. 4.3 shows a graphical view of a weekly timer setting and shows an operating block in
are made.
The red horizontal line represents the current time5.
Fig. 4.3
Procedure to program the weekly timer:
Fig. 4.4
• 6
- from 07:00 to 12:00 h
- from 12:30 to 17:00 h
To copy time blocks to another day:
•
5 The status bar displays the current time as well: 11:32
6 Or any other day
Fig. 4.4
To add another time block:
Button Display / Explanation
Example: start at 18:00 h
Enter
Example: stop at 21:30 h
Enter

130519/A ControlPro | Short user manual EN - 16
To delete a time block:
Button Display / Explanation
YesNo to cancel
4.1.2 Holidays | menu 1.6
Holidays prevents the ControlPro/HMI to start/stop according to set timers.
holidays.
To set a holiday:
Button Display / Explanation
Select menu 1.6 Holidays
Button Display / Explanation
Enter the start date of the holiday on the numeric keypad
Enter
Enter the stop date of the holiday on the numeric keypad
Enter
To delete a holiday:
Button Display / Explanation
To delete a holiday

130519/A ControlPro | Short user manual EN - 17
4.1.3 Extra timer settings
The ControlPro operates in accordance with pre-set weekly timer settings.
Button Display / Explanation
Select this icon on the Homescreen
example: Wednesday at 18:00 h.
Use the buttons +or −to increase the time. The interval is 15 minutes.
Select OK to save your settings.
!
settings.
!
added to the actual running time.
4.1.4 Enable/disable the weekly timer
you have not set in the holidays menu7
To disable/enable the weekly timer:
Button Display / Explanation
Select this icon on the Homescreen
!
4.2 Filter cleaning settings | menu 3
oine
cleaning.
In case of pressure controlled cleaning
cleaning system. It depends on the delay time when the cleaning system actually starts;
-
-
In case of time controlled cleaning
weekly time schedule.
Fig. 4.5
A brief summary on the left side of the status window shows some of the actual settings
of the current menu.

130519/A ControlPro | Short user manual EN - 18
Fig. 4.5 Filter cleaning menu
!Pressure controlled and time controlled cleaning can run simultaneously.
4.2.1 Pressure controlled cleaning | menu 3.1
threshold values.
The scale marks show the thresholds values that activate
Fig. 4.6 Filter cleaning status window
The pressure controlled cleaning cycles are activated in accordance with the set threshold
the threshold values.
White marks:
- TH1 = threshold value 1
- TH2 = threshold value 2
- TH3 = threshold value 3
- TH4 = threshold value 4
Orange mark:
-
Fig. 4.7 Threshold values
The images below show the default settings.
Fig. 4.8

130519/A ControlPro | Short user manual EN - 19
To reduce the cleaning frequency:
- higher
To increase the cleaning frequency:
- lower
!We strongly recommend to maintain the default settings. If you do want to
Fig. 4.9 Setting of threshold values
!
4.2.2 Time controlled cleaning | menu 3.2
To disable or enable time controlled cleaning:
Fig. 4.10
• Select Disabled to stop the time controlled cleaning process.
• Select Enabled to start the time controlled cleaning process.
Fig. 4.10
4.2.3 Cycles and timers | menu 3.3
Fig. 4.11 Cycles and timers

130519/A ControlPro | Short user manual EN - 20
Precoat
-
default.
Forced lter cleaning
-
Shutdown
-
4.3 External start/stop signal | menu 2.3
The external start/stop signal for the fan control can be enabled or disabled via the
Fig. 4.12
Toggle on/o
•
a continuous output signal from an external device8.
Fig. 4.12
Fig. 4.13
Pulse on/o
•
you use a pulsed output signal from an external device.
8 E.g. from a welding robot or cutting table
Fig. 4.13
Fig. 4.14
Pulse timer on
•
Fig. 4.14 External start/stop signal: Pulse timer on
!Contact your supplier in case you need any help and/or more information.
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