Plymovent WALLPRO User manual

www.plymovent.com
EN Stationarylterunit
EN Installationandusermanual
WALLPRO

000115682/151018/0WallPro 1
EN – ORIGINAL INSTRUCTION
All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general data pertaining to construction material
properties and working methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly
reserved. The instructions in this publication only serve as a guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to
be used for the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication
to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held responsible, either for any errors occurring in this publication or
for their consequences.
To improve comprehension for people whose rst language is not English, we have written parts of this manual in Simplied Technical English (STE). STE is a controlled language
originally developed for aerospace industry maintenance manuals. It offers a carefully limited and standardized subset of English, along with specic writing rules.

000115682/151018/0WallPro 2
ENGLISH Page NEDERLANDS Pag. DEUTSCH Seite
Preface 3
1. Introduction 3
2. Productdescription 4
3. Safetyinstructions 5
4. Installation 6
5. Use 14
6. Maintenance 15
7. Troubleshooting 17
8. Spareparts 18
9. Electricaldiagram 18
10. Disposal 18
CEdeclaration 19
FRANÇAIS Page ESPAÑOL Pág. SVENSKA Sida
ITALIANO Pag.
TABLE OF CONTENTS

000115682/151018/0WallPro EN - 3
PREFACE
Using this manual
Thismanualisintendedtobeusedasaworkofreferencefor
professional,welltrainedandauthoriseduserstobeableto
safelyinstall,use,maintainandrepairtheproductmentioned
onthecoverofthisdocument.
Pictograms and symbols
Thefollowingpictogramsandsymbolsareusedinthismanual:
TIP
Suggestionsandrecommendationstosimplify
carryingouttasksandactions.
ATTENTION
Aremarkwithadditionalinformationfortheuser.A
remarkbringspossibleproblemstotheuser’s
attention.
CAUTION!
Procedures,ifnotcarriedoutwiththenecessary
caution,coulddamagetheproduct,theworkshopor
theenvironment.
WARNING!
Procedureswhich,ifnotcarriedoutwiththe
necessarycaution,maydamagetheproductor
causeseriouspersonalinjury.
CAUTION!
Denotesriskofelectricshock.
WARNING!
Firehazard!Importantwarningtopreventre.
WARNING!
Explosionhazard!Importantwarningtoprevent
explosions.
Personal protective equipment (PPE)
Instructiontouserespiratoryprotectionwhenyou
doservice,maintenanceandrepairjobs,aswellas
duringfunctionaltesting.Werecommendtousea
half-facerespiratoraccordingtoEN149:2001+
A1:2009,classeFFP3(Directive89/686/EEC).
Personal protective equipment (PPE)
Instructiontouseprotectivegloveswhenyoudo
service,maintenanceandrepairjobs.
Text indicators
Listingsindicatedby“-”(hyphen)concernenumerations.
Listingsindicatedby“•”(bulletpoint)describestepsto
perform.
Service and technical support
Forinformationaboutspecicadjustments,maintenanceor
repairjobswhicharenotdealtwithinthismanual,please
contactthesupplieroftheproduct.Hewillalwaysbewillingto
helpyou.Makesureyouhavethefollowingspecicationsat
hand:
- productname
- serialnumber
Youcanndthesedataontheidenticationplate.
1 INTRODUCTION
1.1 Identication of the product
Theidenticationplatecontains,amongotherthings,the
followingdata:
- productname
- serialnumber
- supplyvoltageandfrequency
- powerconsumption
1.2 General description
TheWallProisastationaryweldingfumelterincludingone
(WallProSingle)ortwo(WallProDouble)extractionarmsanda
fan.Thehighlyecientltercartridgeisautomaticallycleaned
bytheintegratedRamAir™pulseamplier,basedonexternal
compressedairsupply.
Theextractionarm(s)canbemounteddirectlytothelterunit
(“DM”types)oratanexternalposition(“EM”types).
TheWallProBasicandWallProBasic PowerPlusarelterunits
withfanbutwithoutextractionarm(s).Theyaresuitablefor
connectiontoanexternaldevice.
1.2.1 Intensity of use
TheWallProSingle“PowerPlus”‒thatcombinesthelargest
armdiameterwithanextrapowerfulfan‒isparticularly
suitableforheavydutyapplicationswithlargequantitiesof
fume,suchasux-coredarcweldingincombinationwithan
automatedweldingprocess.
Extraction
level
Max. extraction
capacity per arm
Application
“Standard” 1000m�/h mediumweldingfume
production
“Power” 1450m�/h medium to heavyfume
production
“PowerPlus” 1800m�/h very heavyfume
production
1.2.2 Congurations
Type Extraction arm Fan
WallProSingle-
160/3 1xKUA-160/3H
FUA-3000
160/4 1xKUA-160/4H
200/3 1xKUA-200/3H
200/4 1xKUA-200/4H
200/3PowerPlus 1xKUA-200/3H FUA-4700
200/4PowerPlus 1xKUA-200/4H
WallProDouble-
160/3 2xKUA-160/3H
FUA-4700
160/4 2xKUA-160/4H
200/3 2xKUA-200/3H
200/4 2xKUA-200/4H
Type Duct connection Fan
WallPro
Basic 1xØ160mm FUA-3000
BasicPowerPlus 1xØ200mm FUA-4700
1.3 Options and accessories
Thefollowingproductscanbeobtainedasanoptionand/or
accessory:
- Dustbinextensionset(metric/imperial)
- WCS-WP|Weldingcablesensor
- Filterdisposalbag(5pieces)|fordust-freelterremoval

000115682/151018/0WallPro EN - 4
- SAS-250straight|Silencer(straight)Ø250mm1
- SAS-315straight|Silencer(straight)Ø315mm2
- LL-5.5/24|Manualon/oswitchonthehood,incl.LED
workinglight
1.4 Technical specications
1.4.1 Filter unit
WallPro Single | Double
Material(housing) electro-zinccoatedsteel
Weight 125kg(excl.armandfan)
Capacityofdustbin 18litres
Filter cartridge
Type CART-O/PTFE/20
Filtermaterial BiCopolyesterwithPTFEmembrane
Filtersurfacearea 20m²
Washable no
Compressed air system
Requiredcompressed
airquality
dryandoil-freeaccordingtoISO
8573-3class6
Inletpressure 5-10bar(75-150PSI)
Requiredpressure 5bar(75PSI)(byintegrated
pressureregulator)
Compressedair
connection
G3/8”(female)
Compressedair
consumption
35Nl(1.2ft³)perpulse
Volumeofcompressed
airtank
9litres(2.4gallon)
Welding fume class
W3 accordingtoISO15012-1:2013
1.4.2 Extraction arm
Type KUA-
160/3H
KUA-
160/4H
KUA-
200/3H
KUA-
200/4H
Weight(incl.
armbracket)
36kg 37kg
Length 3m 4m 3m 4m
Diameter Ø160mm Ø200mm
1.4.3 Fan
Type FUA-3000 FUA-4700
Weight 22kg 35kg
Max.extractioncapacity:
WallPro Single
• 1xKUA-160
• 1xKUA-200
1000m�/h
1450m�/h
n/a
1800m�/h
WallPro Double
• 2xKUA-160
• 2xKUA-200
n/a
n/a
2x1000m�/h
2x1450m�/h
WallPro Basic
• 1inlet(leftorright)
• 2inlets(leftand
right)
1250m�/h
n/a
2100m�/h
2x1550m�/h
1. ForfantypeFUA-3000
2. ForfantypeFUA-4700|Silencerstronglyrecommendedincaseofa
WallPro-Single“PowerPlus”
Powerconsumption:
• 50Hz
• 60Hz
1,1kW(1.5HP)
1,5kW(2HP)
2,2kW(3HP)
2,2kW(3HP)
Motordesign:
• 50Hz
• 60Hz
IEC
NEMA
IEC
NEMA
Energyeciency:
• 50Hz
• 60Hz
IE3
premium
IE3
premium
Fanoutlet(via
transition)
Ø250mm Ø250mm
Noiselevel 75dB(A) 76dB(A)
• withsilencer(ref.
par.1.3)
67dB(A) 71dB(A)
Availableconnection
voltages
400V/3ph/50Hz
208-230V/3ph/60Hz
460V/3ph/60Hz
575V/3ph/60Hz
1.4.4 Control box
Certication
WallPro50Hzversions CE
WallPro60Hzversions UL508A
1.4.5 Dimensions
RefertoFig.Ionpage20.
1.5 Working range
RefertoFig.IIonpage21.
1.6 Ambient and process conditions
Processtemperature:
- min.
- nom.
- max.
5°C(41°F)
20°C(68°F)
70°C(158°F)
Max.relativehumidity 90%
Suitableforoutdooruse no
Refertotheavailableproductdatasheetsfor
detailedproductspecications.
1.7 Transport of the unit
Youcannotholdthemanufacturerliableforanytransportation
damageafterdeliveryoftheproduct.
2 PRODUCT DESCRIPTION
2.1 Components
Theproductconsistsofthefollowingmaincomponentsand
elements:
Fig. 2.1
A Extractionfan3
B Filtercartridge
C Extractionarm4
3. Type:FUA-3000orFUA-4700
4. Type:KUA-160orKUA-200

000115682/151018/0WallPro EN - 5
D Armbracket
E Fanoutlettransition
F Servicepanel
G RamAir™pulseamplier(ltercleaningsystem)
H Indicatorpanel
I Dustbin
J Controlbox
Fig.2.1
A
B
C
H
F
E
G
I
J
D
Maincomponentsandelements
2.2 Operation
TheWallProworksinaccordancewiththerecirculation
principle.Weldingfumeisextractedthroughthehoodofthe
connectedextractionarm(s)bythefan.Thepollutedair
passesthedeectorplate(s)5behindtheinletopening(s)and
iscleanedbytheltercartridge.Theweldingfumeparticles
arecollectedattheoutsideoftheltercartridge.Thecleaned
airisreturnedintheworkshopthroughtheoutletofthefanor
exhaustedtotheatmosphereviaanoutletduct.
2.2.1 Filter cleaning system
TheWallProisprovidedwiththeRamAir™pulseamplier,
whichthoroughlycleanstheltercartridgebycompressedair
pulsesfromtheinsideout.Filtercleaningmainlytakesplace
oine(=whilethefaniso)6.Ifthepressuredropoverthe
ltercartridgereachesthepre-setthresholdvalueduringuse,
anonlinecleaningcycletakesplace.Youcanactivatethelter
cleaningsystemmanuallyaswell(bothoineandonline).
Thedustanddirtparticlesfallintothedustbin.
Refertoparagraph5.3formoredetailsaboutthe
activationofthecleaningsystem.
5. Toprotecttheltercartridgeandtodistributetheairequallyinsidetheunit
6. Oineltercleaningisthemosteectivewayofcleaning.Thecombinationof
oineandonlinecleaningguaranteetheoptimumperformanceoftheunit.
3 SAFETY INSTRUCTIONS
General
Themanufacturerdoesnotacceptanyliabilityfordamageto
theproductorpersonalinjurycausedbyignoringofthesafety
instructionsinthismanual,orbynegligenceduring
installation,use,maintenance,andrepairoftheproduct
mentionedonthecoverofthisdocumentandany
correspondingaccessories.
Specicworkingconditionsorusedaccessoriesmayrequire
additionalsafetyinstructions.Immediatelycontactyour
supplierifyoudetectapotentialdangerwhenusingthe
product.
The user of the product is always fully responsible for
observing the local safety instructions and regulations.
Observe all applicable safety instructions and
regulations.
User manual
- Everyoneworkingonorwiththeproduct,mustbefamiliar
withthecontentsofthismanualandmuststrictlyobserve
theinstructionstherein.Themanagementshouldinstructthe
personnelinaccordancewiththemanualandobserveall
instructionsanddirectionsgiven.
- Donotchangetheorderofthestepstoperform.
- Keepthemanualwiththeproduct.
Users
- Theuseofthisproductisexclusivelyreservedtoauthorised,
trainedandqualiedusers.Temporarypersonneland
personnelintrainingcanonlyusetheproductunder
supervisionandresponsibilityofskilledengineers.
- Stayalertandkeepyourattentiontoyourwork.Donotuse
theproductwhenyouareundertheinuenceofdrugs,
alcoholormedicine.
- Theproductisnottobeusedbychildrenorpersonswith
reducedphysical,sensoryormentalcapabilities,orlackof
experienceandknowledge,unlesstheyhavebeengiven
supervisionorinstruction.
- Childrenmustbesupervisednottoplaywiththeproduct.
Intended use7
Theproducthasbeendesignedexclusivelyforextractingand
lteringgasesandparticleswhicharereleasedduringthe
mostcommonweldingprocesses.Usingtheproductforother
purposesisconsideredcontrarytoitsintendeduse.The
manufactureracceptsnoliabilityforanydamageorinjury
resultingfromsuchuse.Theproducthasbeenbuiltin
accordancewithstate-of-the-artstandardsandrecognised
safetyregulations.Onlyusethisproductwhenintechnically
perfectconditioninaccordancewithitsintendeduseandthe
instructionsexplainedintheusermanual.
Technical specications
Donotchangethespecicationsgiveninthismanual.
Modications
Modicationof(partsof)theproductisnotallowed.
Installation
- Theinstallationofthisproductisexclusivelyreservedto
authorised,trainedandqualiedengineers.
- Theelectricconnectionmustbeexecutedinaccordancewith
thelocalcodesandrequirements.Ensurecompliancewith
theEMCregulatoryarrangements.
7. “Intendeduse”asexplainedinEN-ISO12100-1istheuseforwhichthe
technicalproductissuitedasspeciedbythemanufacturer,inclusiveofhis
directionsinthesalesbrochure.Incaseofdoubtitistheusewhichcanbe
deducedfromtheconstruction,themodelandthefunctionofthetechnical
productwhichisconsiderednormaluse.Operatingthemachinewithinthe
limitsofitsintendedusealsoinvolvesobservingtheinstructionsintheuser
manual.

000115682/151018/0WallPro EN - 6
- Duringinstallation,alwaysusePersonalProtective
Equipment(PPE)toavoidinjury.Thisalsoappliestopersons
whoentertheworkareaduringinstallation.
- Usesucientclimbinggearandsafetyguardswhenworking
onahigherlevelthan2metres(localrestrictionsmay
apply).
- Donotinstalltheproductinfrontofentrancesandexits
whichmustbeusedforemergencyservices.
- Mindanygasandwaterpipesandelectriccables.
- Makesurethattheworkspaceiswellilluminated.
- Stayalertandkeepyourattentiontoyourwork.Donot
installtheproductwhenyouareundertheinuenceof
drugs,alcoholormedicine.
- Aircontainingparticlessuchaschromium,nickel,beryllium,
cadmium,leadetc.,shouldneverberecycled.Thisairmust
alwaysbebroughtoutsidetheworkingarea.
Use
WARNING!
Firehazard!Donotusetheproductfor:
- polishingapplicationsincombinationwith
grinding,weldingoranyotherapplicationthat
generatesparks(bersfrompolishingorabrasiveapdisks
arehighlyammableandposeahighriskoflterreswhen
exposedtosparks)
- arc-airgouging
- extractingand/orlteringammable,glowingor
burningparticlesorsolidsorliquids
- extractingand/orlteringofaggressivefumes
(suchashydrochloricacid)orsharpparticles
- extractingand/orlteringdustparticleswhichare
releasedwhenweldingsurfacestreatedwith
primer
- suckingcigarettes,cigars,oiledtissues,andother
burningparticles,objects,andacids
WARNING!
Explosionhazard!Donotusetheproductfor
explosion-hazardousapplications,e.g.:
- aluminiumlasercutting
- grindingaluminiumandmagnesium
- explosiveenvironmentsorexplosivesubstances/
gases
WARNING!
Donotusetheproductfor:
- extractionofhotgases(morethan70°C/158°F
continuously)
- amespraying
- oilmist
- heavyoilmistinweldingfume
- extractionofcement,sawdust,wooddustetc.
- Inspecttheproductandcheckitfordamage.Verifythe
functioningofthesafetyfeatures.
- Duringuse,alwaysusePersonalProtectiveEquipment(PPE)
toavoidinjury.Thisalsoappliesforpersonswhoenterthe
workarea.
- Checktheworkingenvironment.Donotallowunauthorised
personstoentertheworkingenvironment.
- Protecttheproductagainstwaterandhumidity.
- Makesuretheroomisalwayssucientlyventilated;this
appliesespeciallytoconnedspaces.
- Makesurethattheworkshop,inthevicinityoftheproduct,
containssucientapprovedreextinguishers(suitablefor
reclassesABC).
- Donotleaveanytoolsorotherobjectsinorontheunit.
- Theweldingcurrentreturncircuitbetweentheworkpiece
andtheweldingmachinehasalowresistance.Thusavoid
connectionbetweentheworkpieceandtheWallPro,sothat
thereisnopossibilityoftheweldingcurrentowingbackto
theweldingmachineviatheprotectiveearthconductorof
theWallPro.
Service, maintenance and repairs
- Obeythemaintenanceintervalsgiveninthismanual.
Overduemaintenancecanleadtohighcostsforrepairand
revisionsandcanrendertheguaranteenullandvoid.
- AlwaysusePersonalProtectiveEquipment(PPE)toavoid
injury.Thisalsoappliesforpersonswhoentertheworkarea.
- Makesuretheroomissucientlyventilated.
- Usetools,materials,lubricantsandservicetechniqueswhich
havebeenapprovedbythemanufacturer.Neveruseworn
toolsanddonotleaveanytoolsinorontheproduct.
- Usesucientclimbinggearandsafetyguardswhenworking
onahigherlevelthan2metres(localrestrictionsmay
apply).
- Cleantheareaafterwards.
ATTENTION
Service,maintenanceandrepairsmustbe
performedinaccordancewithdirectiveTRGS560
andTRGS528byauthorised,qualiedandtrained
persons(skilled)usingappropriateworkpractices.
ATTENTION
Beforeyoucarryoutservice,maintenanceand/or
repairjobs:
- fullydisconnecttheunitfromthemains
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
glovesduringservice,maintenanceand
repairs.
WARNING
Theindustrialvacuumcleanerthatyouuseduring
serviceandmaintenancemustmeetdustclassH
accordingtoEN60335-2-69orHEPAclass
(eciency≥99.97%at0.3µm).
4 INSTALLATION
4.1 Tools and requirements
Youneedthefollowingtoolsandrequirementstoinstallthe
unit:
- basictools
- fork-lifttruck
- electricaltools
4.1.1 To be sourced locally
General
- Wallmountinghardwareforthelterunit8
- Mainscable:4G1.5
- typeH05VV-F(PVC,standardcable);or:
- typeH05RN-F(rubber,forheavyduty,e.g.whenpartof
thecableisontheoor)
- Motorcable:4G1.5
- typeH05VV-F(PVC,standardcable);or:
- typeH05RN-F(rubber,forheavyduty,e.g.whenpartof
thecableisontheoor)
- QuickdisconnectcouplingwithamaleG3/8”thread
- Compressedairhose
WallPro type “EM” only
- Wallmountinghardwareforthearmbracket(s)9
- DuctingØ160mm(6in.)/Ø200mm(8in.)10betweenthe
lterunitandthearmbracket(s)
8. Thetypeofhardwaredependsonthewalltype
9. Formountingatanexternalposition;thetypeofhardwaredependsonthe
walltype
10. Dependingonthetypeofextractionarm

000115682/151018/0WallPro EN - 7
WallPro “UL” types11 (60Hz versions) only
- Componentsnecessaryforelectricalinstallationaccordingto
ULandfederal,stateorlocalwiringregulations
Option
Incaseofadustbinextensionset:
- ductØ200mmor8in.
4.2 Unpacking
Makesurethattheproductiscomplete.Thepackagecontains:
Filter unit
- Filterunit(withoutsidepanels),incl.10mcable12
- Wallbracket
- Dustbinset
- Airhose(lterpressure)2x10m
- SealApplicator(sealassemblylubricant)
- Filterdisposalbag(5pieces)
- Mountingmaterial
Side panel (2)
- Sidepanel
Mounting kit
- Mountingandductingmaterial(types“DM”only)
- Inletange+non-returnvalve
Additionally for “EM” congurations in 60Hz:
• Ductadaptermetric-imperial13
(WallProSingle:1piece|WallProDouble:2pieces)
Foranoverviewofthemountingmaterialper
specicconguration,refertoFig.IVonpage22.
Extraction arm (1 or 2)
Refer to the installation manual of the KUA-160 or KUA-200,
that is supplied with the product.
Extraction fan
- Fan
- Fanoutlettransition(fromrectangulartoroundØ250mm)
Control equipment
- Controlbox
4.3 Stationary lter unit
ATTENTION
Itisimportanttofollowthemountingsequenceas
writteninthis(4.3)andthenext(4.4)chapter.
Thetablebelowexplainsthevariouscongurationtypes.
WallPro type Explanation
Single- 1extractionarm
Double- 2extractionarms
Basic noextractionarm(s)
160/ ArmdiameterØ160mm
200/ ArmdiameterØ200mm
3- Armlength3m
4- Armlength4m
DM Directmount
EM Externalmount
11. The“UL”certicationappliestothecontrolbox
12. Forconnectionwiththecontrolbox
13. FromØ160toØ6in./Ø200toØ8in.,dependingontheconguration
CE Controlbox:CEmarking
UL Controlbox:ULcertied
Anumberofinstallationstepsareonlyapplicabletooneor
morespeciccongurations.Theseareindicatedatthe
beginningofacertainparagraph.Thegrey/emptycellsare
universal.
Someexamples:
In case of: Applies to all
“DM” typesDM
In case of: Applies to all
WallPro Single
types and all
“EM” types
WallProSingle-
EM
Writeyourcongurationtypebelow.
WallPro type 
TIP
Forstableassemblyconditions,werecommendto
leavethelterunitonthepallet(untilstep4.6).
4.3.1 Reinforcement plate
In case of:
DM
IncaseofaWallProSingle“DM”(directmount)youmust
installareinforcementplatebehindthelowerpartoftheside
paneltocarrytheweightofthearmbracket+extractionarm.
ThepackageoftheWallProDouble“DM”containstwo
reinforcementplatesforbothsidesofthelterhousing.
IncaseofaWallProtype“EM”(externalmount),
wheretheextractionarmismountedseparately
fromthelterunit,thereinforcementplateisnot
necessary.Inthatcase,proceedwithpar.4.3.2.
Toinstallthereinforcementplate,dothefollowing.
Fig. 4.2
• Insertthe4cagenutsM12fromtheinsideinthe
correspondingpositionsoftheplate;
- KUA-160/armØ160mm:innerpositions(A)
- KUA-200/armØ200mm:outerpositions(B)
Fig.4.2
A
B
Cagenuts

000115682/151018/0WallPro EN - 8
Fig. 4.3
• Determineonwhichside14youwanttoinstalltheextraction
arm(leftorright).
• Installthereinforcementplateonthatsideofthelterunit
withthe7angeboltsM6x16.
Fig.4.3 Mountingofthereinforcementplate
4.3.2 Inlet ange + non-return valve (assembly)
Applies to all types of units
Youmustinstalltheassembly,thatconsistsofaninletange
withnon-returnvalve,onthesidepanelofthelterunit.In
caseofaWallProDouble,youmustinstallanassemblyon
bothsidepanels.
Thesidepanelsareuniversal,soyoucaninstall
themeitherleftorright.
Toinstalltheassembly,dothefollowing.
Fig. 4.4
• Dependingonthemountingposition15,determinethe
insideofthesidepanel.
• Putsealingmaterial(E)aroundtheinletopeningonthe
insideofthesidepanel.
• Inserttheassemblyfromtheinsideofthepanelthrough
theopening.Makesurethattheaxisofthenon-return
valveisinverticalposition(B).
• Attachtheassembly(A)tothesidepanelwiththe6bolts
M6,washersandnuts.
• Securethenon-returnvalvetotheinletangewith2
self-tappingscrews(F+G).Twosmallholesintheinlet
angeindicatethecorrectposition.Makesurethatyou
installonescrewontopandtheotheroneatthebottomof
theassembly.
• Makesurethatthenon-returnvalvecanfullyopen.
In case of a LL-5.5/24 | Manual on/o switch on the
hood, incl. LED working light (option)
• InstallthecableglandM16+nutM16(C).
If not:
• InstallthescrewplugM16+nutM16(D).
14. IncaseofaWallProDoubleyoumustinstallareinforcementplateonboth
sides
15. Ontheleftorrightsideofthelterunit
A
B
E
F
G
C
D
A
B
E
F
G
C
D
Fig.4.4 Inletange+non-returnvalve(assembly)
4.3.3 Side panel
In case of:
DM
Makesurethatyouhavethe4boltsM12athand
thatyouneedtoinstallthearmbracket.
ForthecorrectuseofSealApplicator,refertothe
instructionsheetthatissuppliedwiththespray
bottle.
RefertoFig.Vonpage23fortheexactmounting
positionofthesidepanelwithrespecttothecover
plates(top+bottom).
Fig. 4.5
• (1)Removethebackingmaterialoftheseals.
• (2)SpraySealApplicatorlubricantontheseals16.
• (3)Putthesidepanelwithin 60 seconds17onthelter
unit.
• (4)Alignthesidepanelwiththe4boltsM12x30intothe
cagenutsandpartlytightenthem18.
• (5)Installthesidepanelwiththe24boltsM6x16+sealing
washersM6.
• (6)Disassemblethe4boltsM12x30.
16. BytheuseofSealApplicatoryoucanslightlyshiftthesidepaneltogetthe
rightposition.Afterapprox.60secondsthelubricantisdrysoyoucannotshift
anymore.
17. Afterapprox.60secondsSealApplicatorlubricantlosesitsfunctionsandyou
cannotshiftanymore.
18. Youmustremovethemlaterontoinstallthearmbracket.

000115682/151018/0WallPro EN - 9
Fig.4.5
<60 s
4x
24x
1
3
2
5
46
Mountingofthesidepanel
In case of:
WallProDouble- DM
• Repeattheinstructionsofparagraph4.3.3toinstallthe
othersidepanel.
In case of:
WallProSingle-
WallProBasic
EM
• Repeattheinstructionsofparagraph4.3.3toinstallthe
sidepanel19,withtheexceptionofsteps(4)and(6).To
alignthepanel,puttwoboltsM6x16inthetopcorners
rst.Theninstalltheremaining22bolts.
4.3.4 Arm bracket
In case of:
DM
ATTENTION!
Makesurethatyouhaveinstalledthereinforcement
platebehindthesidepanel;refertoparagraph
4.3.1.
Fig. 4.6
• Installthearmbracketonthelterunitwith4bolts
M12x3020andwashersM12.
19. WallProSingle:blindsidepanel|WallPro“EM”:sidepanelwithinletange+
non-returnvalve
20. Theonesyouusedtoalignthesidepanelinstep4.3.3
Fig.4.6 Mountingofthearmbracket
In case of:
WallProDouble- DM
Ifapplicable:
• Dothesameprocedurefortheotherarmbracket.
In case of:
EM
Recommendedinstallationheightofthearmbracket:at
approx.2-2,3m(6.5-7.5ft)fromtheoor(topofthewall
bracket).Alsorefertothefootnoteonpage10.
• Installthearmbracket(s)atthedesiredpositiononthe
wall,preferablyascloseaspossibletothelterunit.
4.4 Extraction fan
Dependingontheselectedconguration,thepackagecontains
afantypeFUA-3000orFUA-4700.Youcaninstallthefanin
dierentpositionstogetthedesiredoutletdirection;
- FUA-3000:6possibledirections
- FUA-4700:2possibledirections(leftandright)
RefertoFig.IIIonpage21foranoverviewofthe
possibleoutletdirections.
Toinstallthefan,dothefollowing.
Fig. 4.7
• Putadhesiverubberstrip(A)aroundtheinletopeningon
topofthelterunit.Makesurethatthestripdoesnot
entirelycovertheholes.
• Disassembletheservicepanel(refertoFig.2.1F).
Fig.4.7
A
Adhesiverubberstrip

000115682/151018/0WallPro EN - 10
Ifyouintendtoconnectanoutletductand/or
silencertothefan,werecommendtoinstallthe
necessaryoutlettransition(fromrectangularto
round)rst.Refertoparagraph4.10.1forthe
installationinstruction.
Theinletangeofthefancontains6bolts.Thepositionsof
theseboltscorrespondwiththe6holesontopofthelter
unit;2largeand4smallholes.Toinstallthefan,youonly
needthe4smallholes.
Fig. 4.8
• Determinethedesiredoutletdirectionofthefan.
• Determinewhich4boltscorrespondwiththe4smallholes
inthelterunit.
• Removethese4boltsfromtheinletange21.
• (1)Put4positioningstuds(A)atthepositionofthe
removedbolts.
• (2)Carefullyputthefanontopofthelterunit.Makesure
toputthepositioningstudsinthe4holes.
• Put4angelocknutsM8(B)fromtheinsideonthestuds
andtightenthem.
• Installtheservicepanel.
Fig.4.8
A (4x)
B (4x)
2
1
Positioningstuds
4.5 Compressed air connection (lter unit)
ATTENTION
Thecompressedairmustbedryandoil-free
accordingtoISO8573-3class6.
Fig. 4.9
• InstallaquickdisconnectcouplingwithamaleG3/8”
threadtothefemaletting(A)ontheunit.
• Installacompressedairsupplyhosetothiscoupling.
• Connecttheairhoses22intheconnectors+and−(B+C).
21. Youdonotneedthesefourboltsanymore.Theothertwoboltsremainunused
butmuststayintheinletange
22. Thedierentcolourssimplifycorrectconnectiontothecontrolbox
Fig.4.9
AB
E
C
Compressedairconnection(rearoftheunit)
4.6 Wall bracket
ATTENTION!
Beforeyouinstallthewallbracket,makesurethat
thewallormountingstructureisstrongandrigid
enough.Refertosection1.4fortheweightofthe
lterunit,fanandextractionarm(s).
• RefertoFig.VIonpage23fortherecommended
installationheight23andtheholepatternofthewall
bracket.
Toinstallthewallbracket,dothefollowing.
Fig. 4.10
• Thewallbracketistemporarilyattachedtotheunitbya
cabletie.Cutthecabletie.
• Installthewallbracket(B)tothewallormounting
structure.Useall4mountingpoints.Makesurethatthe
wallbracketislevel.
• Lifttheunitandinsertthehooks(A)intheslotsofthewall
bracket.
• SecuretheunittothewallbracketwiththeboltsM10x30,
locknutsM10andwashersM10(C).
Fig.4.10
B
A
C
Mountingofthewallbracket
23. Incaseofan“EM”type,theinstallationheightislesscritical,sincethe
extractionarmsaremountedseparatelyfromthelterunit.However,toavoid
bends(=pressuredrop)intheducting,werecommendtoinstallthelterunit
attheindicatedheightandtoconnectthearmsascloseaspossibletothe
lterunit.

000115682/151018/0WallPro EN - 11
4.7 Extraction arm
Forassemblyoftheextractionarm(s),refertotheinstallation
manualoftheKUA-160orKUA-200,thatissuppliedwiththe
product.
4.7.1 LL-5.5/24 | Manual on/o switch on the hood,
incl. LED working light (option)
• InstalltheLL-5.5/24inthehoodoftheextractionarmin
accordancewiththeinstructionsheetthatissuppliedwith
theproduct.
Subsequently:
Fig. 4.11
• Feedthecablethroughtheextractionarmtotherotating
ange(A).
• Feedthecablethroughthegrommetintothecablegland
(B).
• Tightenthecablegland.
Fig.4.11
B
A
Grommet+cablegland
Fig. 4.12
• Releasethehopper(D)togetaccesstotheinsideofthe
unit.
• “DM”typesonly:Feedthecablethroughthereinforcement
plate(A).
• Removetheblindplug(C)fromthenearest(leftorright)24
cablegland(B),justbelowtheindicatorpanel.
• Feedthecablethroughthecablegland(B)insidetheunit.
• Tightenthecablegland.
24. IncaseofaWallProDouble:usetheleftcableglandfortheleftarmandvice
versa
Fig.4.12
B
A
DM
C
D
Cableconnection
Fig. 4.13
• Removethecoveroftheindicatorpanel.
• Cutthecabletotheappropriatelength.
• Connectthecableasindicatedbelow.Thewirenumbers
(#)correspondwiththoseontheinstructionsheetthatis
suppliedwiththeLL-5.5/2425.
Wire# Colour Connection
03 red 1
04 black 2
05 grey 2
06 blue 3
H6
H5
Working
Light
External
start/stop
1 22 3 4 5 6 7 8
12 2345678
X1
X1
Fig.4.13Cableconnectioninsideindicatorpanel
ATTENTION!
Beforeyouproceed,makesurethatallcableglands
arefullytightened,topreventleakageofdust.
4.7.2 Inlet ducting
In case of:
DM
25. Manualon/oswitchonthehood,incl.LEDworkinglight

000115682/151018/0WallPro EN - 12
Fig. 4.14
• Putadhesiverubberstrip(G)aroundtheopeningofthe
armbracket.Makesurethatthestripdoesnotentirely
covertheholes.
• Putthemountingange(D)overtheductange(C).
• Putthebend(E)intotheductange(C).
• Puttheothersideofthebend(E)intotheinletange26
(B).
• Installthemountingangetothearmbracketwith4x
boltsM8with8xwashersand4xlocknuts(F),thatare
suppliedwiththeextractionarm.
• Makesurethatallconnectionsareairtight.
Fig.4.14
4x
B
C
A
EM
D
E
F
G
Inletducting
In case of:
EM
• Ifapplicable27:installtheductadaptermetric-imperial(A)
intheinletange(B).
• Installducting28betweenB(orA)andtheextractionarm.
• Makesurethatallconnectionsareairtight.
4.8 Dustbin
Toinstallthedustbin,dothefollowing.
• Installthedustbinassembly(C)tothehopper(A)withthe
suppliedductclamp(B).
• Turntherotaryknob(D)inverticalpositiontoopenthe
shut-ovalve.
A
C
B
D
Fig.4.15Mountingofthedustbin
26. Inletange+non-returnvalve(assembly)
27. Incaseof60Hzcongurationswithanimperialductsize(Ø6in.orØ8in.)
28. Ø160mm/6in.orØ200mm/8in.,dependingontheinletdiameter
4.8.1 Dustbin extension set (option)
Foreasymaintenance,youcaninstallthedustbinontheoor
viathedustbinextensionset.
Thedustbinextensionsetconsistsofthefollowing
components:
Fig. 4.10
A Ductconnectionring
B ExtensionductØ200mm/Ø8in.(tobesourcedlocally)
C Hoseclamp
D Rubbercollar
E PVChose
F Hoseclamp
G Rubbercollar
H Hoseconnectionring
I Ductclamp
Fig.4.10
A
B
C
D
E
F
G
H
I
Dustbinextensionset
• Installthedustbinextensionsetbetweenthelterunitand
thedustbinwiththesuppliedcomponents+extension
duct.
• Usetherubbercollarstomaketheconnectionsairtight.
4.9 Control box
4.9.1 Connections
Refertotheseparatelysuppliedelectricaldiagram
fortheelectricconnections.Refertoparagraph
4.1.1fortherequiredcablespecications.
In case of:
UL
Componentsnecessaryforelectricalinstallation
accordingtoULandfederal,stateorlocalwiring
regulationsarenotincludedandmustbesourced
locally.
Fig. 4.20
• Installthecontrolboxatanappropriateposition.
• Connectthecontrolboxtothefan(B).
• Connectthecontrolcable(C)fromthelterunittothe
controlbox(refertoFig.4.9E).

000115682/151018/0WallPro EN - 13
• Installtheairhoses(D).Makesurethatthe+and–
correspondswiththe+and–connectionontherearofthe
lterunit29(refertoFig.4.9B+C).
In case of:
UL
Defaultconnectionofthetransformeris600V(E).Depending
onthecongurationofthefanmotorandthelocalpower
supply,youmustchangetheconnection.
• Ifapplicable:changetheconnectionofthetransformer(E).
Applies to all types of units
• Connectthecontrolboxtothemains(A).
A B C D
POWER ON
BEDRIJFSGEREED
STROMVERSORGUNG EIN
SOUS TENSION
TENSIÓN ELÉCTRICA ON
FILTER CLEANING
FILTERREINIGING
FILTERREINIGUNG
DÉCOLMATAGE DU FILTRE
LIMPIEZA DEL FILTRO
START/STOP FAN
VENTILATOR AAN/UIT
VENTILATOR EIN/AUS
VENTILATEUR MARCHE/ARRÊT
ARRANQUE/PARO VENTILADOR
FILTER CLOGGED
FILTERVERSTOPT
FILTER GESÄTTIGT
FILTRE OBSTRUÉ
FILTRO OBSTRUIDO
A
B
C
D
E
Connections:
A Mainscable to mains
B Motorcable to fan
C Controlcable to lterunit
D Airhoses to lterunit
E
E Transformerconnection(WallPro“UL”types/60Hzonly)
Fig.4.20Controlbox
In case of:
UL
Dependingontheconnectionvoltageofthefan,youmustset
thethermalrelayinsidethecontrolboxtothecorrectvalue.
Fig. 4.21
• Determinethethermalrelaysettingthatbelongstoyour
speciccongurationinthetablebelow.
• Adjustthethermalrelaytothecorrectsettingwitha
Phillips-headscrewdriver.
29. Mindthecolourofthehoses
UL
WallPro Fan type Conn.
voltage
Power Thermal relay
Range Setting
Single FUA-3000 230 V 2HP 4.0-6.3A 5.2 A
460 V 2HP 2.2-3.2A 2.4 A
575 V 2HP 1.7-2.4A 2.1 A
PowerPlus FUA-4700 230 V 3HP 7.5-10.5A 8.8 A
Double 460 V 3HP 4.0-6.3A 4.0 A
575 V 3HP 2.2-3.2A 2.9 A
Fig.4.21Thermalrelaysetting
4.9.2 Pressure setting
Applies to all types of units
Thedierentialpressureswitchinsidethecontrolpanel
activatestheltercleaningsystemassoonasthepressure
dropreachesthethresholdvalue.Thisguaranteesthe
optimumperformanceoftheunit.Thepressuresetting
dependsonthespeciccongurationandmotorfrequency.
• Determinetherequiredthresholdvalue(pressureinmbar)
fromthetablebelow.
WallPro Arm
Ø
Fan power Pressure
setting (mbar)
50 Hz 60 Hz 50 Hz 60 Hz
Single 160 1,1kW 1,5kW(2HP) 9 15
200 1,1kW 1,5kW(2HP) 13 19
2,2kW(3HP)(PowerPlus) 19 27
Double 160 2,2kW 2,2kW(3HP) 14 23
200 2,2kW 2,2kW(3HP) 18 25
Basic*) n/a 1,1kW 1,5kW(2HP) 9 15
2,2kW(3HP)(PowerPlus) 19 27
*)As the manufacturer does not know in which conguration the
WallPro Basic is installed, you must use these pressure setting values
as a guideline only. The optimum pressure setting will be a matter of
experience. The lower the pressure setting, the sooner the lter
cleaning system is activated.
In case of early activation: increase the pressure setting.
In case of late activation: decrease the pressure setting.
Recommended step size to increase/decrease is 3 mbar.
Fig. 4.22
• Demountthetransparentcoverofthedierentialpressure
switch.
• Settherequiredpressureaccordingtothetable.
• Installthecover.
• Closeandlockthecontrolbox.

000115682/151018/0WallPro EN - 14
Fig.4.22
m
b
a
r
6
1
0
1
5
2
0
2
5
3
0
3
5
4
0
4
5
5
0
Dierentialpressureswitch
4.10 Fan outlet
Thefanhasarectangularoutletwithgridforrecirculation30of
thelteredairintotheworkshop.Inthatcasethesuppliedfan
outlettransition–fromrectangulartoround–isredundant.
Formountingtotheoptionalsilencer31oranoutletduct,you
mustinstallthefanoutlettransitionrst.Thetablebelow
showsthevariousoutletpossibilities.
Fanoutlet
Recirculation
Outlet
transition
Outletduct Exhausttoatmosphere
Silencer Recirculation
Outletduct Exhaustto
atmosphere
4.10.1 Fan outlet transition
Fig. 4.23
• Determinethedesiredoutletconguration.
Incaseofdirectrecirculationoftheair,theoutlettransitionis
redundant.
Ifapplicable:
• Disassemblethegrid(A).
• Installtheoutlettransition(B)tothefanwiththeboltsand
nutsofthegrid.
• Installthetheoptionalsilencerand/ortheoutletductto
theoutlettransition.
30. Makesurethatrecirculationisallowedbystateorlocalregulations
31. Refertoparagraph1.3
Fig.4.23
A
B
Fanoutlettransition
4.11 Commissioning checklist
# Check Ref.
par.
OK
1. Areallcablescorrectlyinstalled? 4.9.1
2. Aretheairhoses(+and–)correctly
installed?
4.9.1
3. Isthedirectionofrotationofthefan
correct?Anarrowonthefanhousing
indicatesthecorrectdirection.
4. Isthelterunitconnectedtothe
compressedairsupply?
4.5
5. In case of the optional LL-5.5/24 (on/o
switch + working light):
Areallcableglandsfullytightened?
4.7.1
6. Isthepressuresettingcorrect? 4.9.2
7. Istheshut-ovalveofthedustbin
open?
4.8
5 USE
WARNING!
Firehazard!Donotusetheproductforpolishing
applicationsincombinationwithgrinding,weldingor
anyotherapplicationthatgeneratesparks.
Refer to chapter 3 / Safety instructions / Use.
5.1 Control panel
TheWallProhasaseparatecontrolbox.Controlsand
indicators:
Fig. 5.1
A POWERON|whiteLEDthatindicatesthatthecontrolbox
isconnectedtothemainsandthatthepowerison
B FILTERCLOGGED|redLEDthatindicatesthatitis
necessarytoreplacetheltercartridge
C Mainswitch|to(de-)energizetheentireunit
D FILTERCLEANING|bluepushbuttonwithLEDtoactivate
theltercleaningsystemmanually
E START/STOPFAN|greenpushbuttonwithLEDtostartand
stopthefan

000115682/151018/0WallPro EN - 15
Fig.5.1
A B C D
POWER ON
BEDRIJFSGEREED
STROMVERSORGUNG EIN
SOUS TENSION
TENSIÓN ELÉCTRICA ON
FILTER CLEANING
FILTERREINIGING
FILTERREINIGUNG
DÉCOLMATAGE DU FILTRE
LIMPIEZA DEL FILTRO
START/STOP FAN
VENTILATOR AAN/UIT
VENTILATOR EIN/AUS
VENTILATEUR MARCHE/ARRÊT
ARRANQUE/PARO VENTILADOR
FILTER CLOGGED
FILTERVERSTOPT
FILTER GESÄTTIGT
FILTRE OBSTRUÉ
FILTRO OBSTRUIDO
A
B
C
D
E
Controlpanel
Thelterunititselfcontainsanindicatorpanelwithtwopilot
lights,thatcorrespondwiththeonesonthecontrolbox:
Fig. 5.1
A RedLEDon|indicatesthatitisnecessarytoreplacethe
ltercartridge
B GreenLEDon|indicatesthatthefanisrunning
Fig.5.1
A
B
C
D
E
A
B
Indicatorpanel
5.2 Use
ATTENTION
Duringuse,makesurethattheshut-ovalveis
open.RefertoFig.4.15C(rotaryknobinvertical
position).
Refer to Fig. 5.1
• Positionthehoodoftheextractionarmat400-800mm
(16-32in.)fromthesourceofpollution.RefertoFig.VII
onpage23forthecorrectposition.
• Makesurethattheshut-odamperinsidetheextraction
armisopen(refertoFig.VIIIonpage23).
• Makesurethatthemainswitch(C)ison.
• PushtheSTART/STOPFAN(E)buttontoactivatethefan32.
• Startwelding.
• Whentheweldingpositionchanges,movethehoodtothe
correctpositioninrelationtotheweld.
WARNING
Tokeeptheweldingfumeawayfromthebreathing
zoneofthewelder,makesurethatallfumeis
extractedthroughthehood.
• Puttheunitoapprox.20secondsafteryouhavenished
welding.
32. Optionstoactivatethefan:on/oswitchonthehoodoftheextractionarmor
automaticallyviaaweldingcablesensor(WCS-WP)
Duringuse,doaregularcheckonthestatusoftheredLED
(FILTERCLOGGED).WhenthisLEDison,itisnecessaryto
replacetheltercartridge(refertoparagraph6.2).
Topreventunnecessarylterreplacement,make
surethat:
- compressedairisavailableandconnected
- thepressuresettingiscorrect(refertoparagraph
4.9.2)
5.3 Filter cleaning system
Theltercleaningsystemcanbeactivatedinthreedierent
waysandtakesplaceeitheroine(fano)oronline(fanon).
Activation of lter cleaning system
Oine
Online
# cleaning
cycles
Duration
(sec.)
Automatically atfanshutdown √ 1 60
pressurecontrolled √ 1 60
Manually bypushbutton √ √ 1 60
Onecleaningcycleconsistsofsixcompressedairpulses.
Automatically | at fan shutdown
After≥30minutesof(intermittentorcontinuous)operation,
onecleaningcycletakesplacewhenthefaniso,withadelay
timeof15seconds.Ifthefanstartsrunningagainwithin
those15seconds,theltercleaningsystemwillnotbe
activated.
Automatically | pressure controlled
Adierentialpressureswitchactivatestheltercleaning
systemimmediatelywhenthepressuredropreachesthe
thresholdvalueduringuse.
Manually | by push button
Toactivatetheltercleaningsystemmanually,dothe
following:
• PushandholdtheFILTERCLEANINGbutton(ref.Fig.5.1D)
for5seconds.
6 MAINTENANCE
6.1 Periodic maintenance
Theproducthasbeendesignedtofunctionwithoutproblems
foralongtimewithaminimumofmaintenance.Inorderto
guaranteethissomesimple,regularmaintenanceandcleaning
activitiesarerequiredwhicharedescribedinthischapter.If
youobservethenecessarycautionandcarryoutthe
maintenanceatregularintervals,anyproblemsoccurringwill
bedetectedandcorrectedbeforetheyleadtoatotal
breakdown.
WARNING
Overduemaintenancecancausere.
Theindicatedmaintenanceintervalscanvarydependingon
thespecicworkingandambientconditions.Thereforewe
recommendtothoroughlyinspectthecompleteproductonce
everyyearbesidetheindicatedperiodicmaintenance.Forthis
purposecontactyoursupplier.

000115682/151018/0WallPro EN - 16
Component Action Frequency:
every X months
X=6 X =12
Filter unit
Dustbin Empty;refertoparagraph6.3 *)
Housing Cleantheoutsidewitha
non-aggressivedetergent
X
Cleantheinsidewithanindustrial
vacuumcleanerandremovedust
fromtheltercompartment
X
Checksealingmaterialofthe
door.Replaceifnecessary
X
Mainscord Checkfordamage.Repairor
replaceifnecessary
X*)
Extraction fan
Fanhousing Checkforencrustedparticles.
Cleanifnecessary
X
Extraction arm
Tubes Cleantheoutsidewitha
non-aggressivedetergent
X
Cleantheinsidethoroughly X
Flexible
hoses
Checkforcracksordamages.
Replaceifnecessary
X
Hood Checkthemovementofthehood.
Ifnecessary,adjustthefriction;
refertoparagraph6.4
X
Arm
movement
Checkhorizontal,verticaland
diagonalarmmovement.If
necessary,adjustthefriction;
refertoparagraph6.4
X
*) During use, you must check the level of contents in the dustbin
regularly. The emptying frequency depends on the intensity of use and
will be a matter of experience. In the initial stage, do a check on the
level of contents of the dustbin 2 times per month.
6.2 Filter replacement
WhentheredLED(FILTERCLOGGED)ison,youmustreplace
theltercartridge.
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyoureplacethelter
cartridge.
WARNING
Donotreplacetheltercartridgewhilethefanis
running.
Toreplacetheltercartridge,dothefollowing.
ScantheQRcodetowatchashort
demoaboutlterreplacement.
Fig. 6.1
• De-energizetheunit.
• Turntherotaryknob(A)inhorizontalpositiontoclosethe
shut-ovalve.
• Loosenthequickreleaseclamp(F)andremovethedustbin
(G).
• Loosentheductclamp(D)andremovetheange(E).
Ifthereisenoughspacebehindthelterunitto
turnthehopperincludingange90°,itisnot
necessarytoremovetheange.
• Loosenthe2wingknobs(C)andreleasethebagframe
(B).
Fig.6.1
A
B
D
C (2x)
E
F
G
Bagframe
Fig. 6.2
• (1)Putaplasticbagfromtheinsidethroughthebag
frame.
• (2)Closethebagframeand(3)fastenitwiththe2wing
knobs.
Fig.6.2
2
1
3
Plasticbag
Toguaranteedust-freelterremoval,youmustloosenthestar
knobsofthehopperandtheltercartridgeviatheoutsideof
theplasticbag.Thismeansthatyoudonottouchtheknobs
directly.
Fig. 6.3
• Loosenthe2starknobs(D)andreleasethehopper(C).
• Movethehopperinfullyverticalposition.Lockthehopper
withthelidstays(B).
• Loosenthestarknob(A)andcarefullylowerthelter
cartridgeintotheplasticbag.
• Lifttheplasticbag,turnitaroundandsealitwithacable
tie.

000115682/151018/0WallPro EN - 17
• Loosenthe2wingknobsandreleasethebagframeagain
(refertoFig.6.2).
• Cleantheinsideofthelterunitwithanindustrialvacuum
cleaner.
• Installanewltercartridge,putthewasher33ontherod
andtightenthestarknob34.
• Releasethelidstays(B).
• Closethehopperandtightenthestarknobs.Makesureto
tightenthemallthewaytopreventleakage.
• Closetheframeandtightenthewingknobs.
• Installthedustbin.
• Turntherotaryknob(refertoFig.4.15C)invertical
positiontoopentheshut-ovalve.
• Energizetheunit.
• PushandholdtheFILTERCLEANINGbutton(ref.Fig.5.1D)
for10secondstoresettheredLED.
• Disposeoftheusedltercartridgeinaccordancewith
federal,stateorlocalregulations.
Fig.6.3
A
C
B
B
D
Replacementoftheltercartridge
6.3 Emptying the dustbin
Duetotheshut-ovalve,itispossibletoemptythedustbin
whilethefanisrunning.Therefore,itisnotnecessaryto
de-energizetheunit.
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyouemptythedustbin.
WARNING
Donotemptythedustbinwhilealtercleaning
cycletakesplace.MakesurethattheblueLED
(refertoFig.5.1D)onthecontrolpaneliso.
Toemptythedustbin,dothefollowing.
Fig. 6.4
• Option:de-energizetheunit.
• Turntherotaryknob(A)inhorizontalpositiontoclosethe
shut-ovalve.
• Loosenthequickreleaseclamp(B)andremovethedustbin
(C).
• Emptythedustbin.
• Installthedustbinandfastenthequickreleaseclamp.
33. Thewasherissuppliedwiththenewltercartridge
34. Thestarknobisattachedtoaropetopreventloss
• Turntherotaryknob(A)inverticalpositiontoopenthe
shut-ovalve.
• Ifapplicable:energizetheunit.
• Disposeofthecontentsofthedustbininaccordancewith
federal,stateorlocalregulations.
Fig.6.4
A
B
C
Emptyingthedustbin
6.4 Arm adjustment
Iftheextractionarm,orapartofit,doesnotstayinthe
desiredposition,youmustadjustthefriction.Refertothe
correspondinginstallationmanualhowtoadjustthebalance.
7 TROUBLESHOOTING
Iftheunitdoesnotfunction(correctly),consultthechecklist
belowtoseeifyoucanremedytheerroryourself.Shouldthis
notbepossible,contactyoursupplier.
WARNING
Obeythesafetyregulationsthatarewrittenin
chapter3whenyoucarryouttheactivitiesbelow.
Symptom Problem Possible
cause
Solution
TheredLED
(FILTER
CLOGGED)is
on
Pressuredrop
overthelter
cartridgeis
toohigh
Thepressure
settingisnot
correct
Setthecorrect
thresholdvalue;
ref.par.4.9.2
Nocompressed
airavailable
Connectorrepair
thecompressedair
supply
Cloggedlter
cartridge
Replacethelter
cartridge;ref.par.
6.2
TheredLED
(FILTER
CLOGGED)
remainson,
evenafter
lter
replacement
Wrongstatus
indication
TheFILTER
CLEANING
buttontoreset
theredLEDis
notheldlong
enough
Pushandholdthe
FILTERCLEANIG
button(ref.Fig.
5.1D)for10
seconds
Thefandoes
not start
Theunitdoes
notfunction
Nomains
voltage
Connectthemains
voltage
Themainscord
isdefective
Repairorreplace
themainscord
Loosecontacts Repairthecontacts
Motordefective Repairorreplace
themotor
START/STOP
FANbutton
(green)is
defective
Replacethegreen
button

000115682/151018/0WallPro EN - 18
Symptom Problem Possible
cause
Solution
Thefandoes
not start
(cont’d)
Theunitdoes
notfunction
Thermalrelayis
activated
Resetthethermal
relay
Thermalrelayis
defective
Replacethethermal
relay
Thefan
makesa
humming
sound,but
doesnotrun
Extraction
capacity
insucientor
noextraction
atall
Motoruses2
phasesinstead
of3(3-phase
motoronly)
Repairthephase
connection
Poor
extraction
capacity
Theunitdoes
notfunction
properly
Theshut-o
damperinthe
hoodofthe
extractionarm
is(partly)
closed
(Fully)openthe
shut-odamper
Inverted
directionof
rotationofthe
motor(3-phase
motoronly)
Changethe
directionofrotation
Pollutionof
thefacility
Filtercartridge
rippedor
placed
incorrectly
Replacethelter
cartridgeorplaceit
correctly
Nolter
cleaning
Loose
compressedair
connection
Repairthe
compressedair
connection
Nocompressed
airavailableor
airpressuretoo
low
Connectorrepair
thecompressedair
supply
Membrane
valvedefective
orworn
Replacethe
membranevalve
Hissingsound Nolter
cleaning
Membrane
valvedefective
orworn
Replacethe
membranevalve
The
extraction
armdoesnot
stayinthe
desired
position
Escapeof
fume;no
proper
extraction
Frictionsetting
isnotcorrect
Refertothe
corresponding
installationmanual
Youcannot
getthearm
inthedesired
position
ButtonFILTER
CLEANING
doesnot
react
Nomanual
activationof
thelter
cleaning
system
Thebuttonis
notheldlong
enough.
Pushandholdthe
buttonfor5
seconds
BottonFILTER
CLEANING
(blue)is
defective
Replacetheblue
button
Dustleakage
fromthe
hopper
Sealingis
insucient
Theadhesive
rubberstripis
damagedor
worn
Replacethe
adhesiverubber
strip
Thestarknobs
ofthehopper
arenotfully
tightended
Fullytightenthe
starknobs
Dustleakage
fromthe
extraction
arm
Thenon-
returnvalve
is not
functioning
properly
Non-return
valvecannot
closeproperly
Cleanthenon-
returnvalve
Mechanical
failure
Replacethe
non-returnvalve
8 SPARE PARTS
8.1 Filter unit
Thefollowingsparepartsareavailableforthelterunit;
- refertoexplodedviewFig.IXonpage24
8.2 Control box
Thefollowingsparepartsareavailableforthecontrolbox;
- refertoexplodedviewFig.Xonpage26
8.3 Extraction arm
Thefollowingsparepartsareavailablefortheextractionarms;
- KUA-160:refertothecorrespondingmanual
- KUA-200:refertothecorrespondingmanual
8.4 Extraction fan
Thefollowingsparepartsareavailableforthefan;
- FUA-3000:refertothecorrespondingmanual
- FUA-4700:refertothecorrespondingmanual
9 ELECTRICAL DIAGRAM
Refertotheseparatelysuppliedelectricaldiagram.
10 DISPOSAL
Dismantlinganddisposaloftheunitmustbedonebyqualied
persons.
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyoudismantleanddisposeof
theunit.
10.1 Dismantling
Tosafelydismantletheunit,obeythesafetyinstructionsthat
follow.
Beforedismantlingoftheunit:
- disconnectitfromthemains
- cleantheoutside
Duringdismantlingoftheunit:
- makesurethattheareaissucientlyventilated,e.g.bya
mobileventilationunit
Afterdismantlingoftheunit:
- cleanthedismantlingarea
10.2 Disposal
Disposeofthepollutantsanddust,togetherwiththeused
lters,inaprofessionalmannerinaccordancewithfederal,
stateorlocalregulations.

000115682/151018/0WallPro EN - 19
CE DECLARATION
CE declaration of conformity for machinery
We,PlymoventManufacturingB.V.,Koraalstraat9,1812RK
Alkmaar,Netherlands,herewithdeclare,onourown
responsibility,thattheproduct:
- WallPro
whichthisdeclarationrefersto,isinaccordancewiththe
conditionsofthefollowingDirectives:
- MachineDirective2006/42EC
- EMC2014/30EU
- LVD2014/35EU
- ErPDirective2009/125EC
- W3compliant(EN-ISO15012-1:2013)
Signature:
Name: M.S.J.Ligthart
Position: ProductManager
Dateofissue: 1stOctober2018
For a CE declaration of the fan, refer to the corresponding
manual.