Plymovent MultiDust Bank-2/COMPACT User manual

www.plymovent.com
EN Centralltersystemwithintegratedfan
NL Centraalltersysteemmetgeïntegreerdeventilator
DE ZentralesFiltersystemmiteingebautemVentilator
FR Systèmedeltrationcentraliséavecventilateurintégré
ES Sistemacentralizadodeltraciónconventiladorintegrado
IT Sistemaltrantecentralizzatoconaspiratoreintegrato
EN Installationandusermanual
NL Installatie-engebruikershandleiding
DE Installations-undBetriebsanleitung
FR Manueld’installationetd’utilisation
ES Manualdeinstalaciónydeuso
IT Manualediinstallazioneed’uso
MDB-2/4/6/cOMPAcT

0000104046/150915/0MultiDustBankCOMPACT 1
EN – OrigiNal iNstructiON
All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general data pertaining to construction material
properties and working methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly
reserved. The instructions in this publication only serve as a guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to
be used for the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication
to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held responsible, either for any errors occurring in this publication or
for their consequences.
To improve comprehension for people whose rst language is not English, we have written parts of this manual in Simplied Technical English (STE). STE is a controlled language
originally developed for aerospace industry maintenance manuals. It offers a carefully limited and standardized subset of English, along with specic writing rules.
Nl – VErtaliNg VaN DE OOrsprONkElijkE gEbruiksaaNwijziNg
Alle rechten voorbehouden. De in deze handleiding verstrekte informatie is gebaseerd op algemene gegevens aangaande de ons ten tijde van verschijnen bekende constructies, materiaaleigenschappen
en werkmethoden, zodat wijzingen worden voorbehouden. Om deze reden dienen de gegeven instructies slechts als richtlijn voor het installeren, gebruiken, onderhouden en repareren van het op de
voorzijde van dit document vermelde product. Deze handleiding is geldig voor het product in de standaard uitvoering. De fabrikant kan derhalve niet aansprakelijk worden gesteld voor eventuele schade
voortvloeiend uit de van de standaard uitvoering afwijkende specicaties van het aan u geleverde product. Deze handleiding is met alle mogelijke zorg samengesteld, maar de fabrikant kan geen
verantwoording op zich nemen voor eventuele fouten in deze handleiding of voor de gevolgen daarvan.
DE – ÜbErsEtzuNg DEr OrigiNalbEtriEbsaNlEituNg
Alle Rechte vorbehalten. Die in dieser Anleitung enthaltenen Informationen basieren auf allgemeinen Daten bezüglich der Konstruktion, der Materialeigenschaften und der Arbeitsmethoden, die uns zur
Zeit der Veröffentlichung bekannt waren; Änderungen werden somit vorbehalten. Aus diesem Grunde dienen die gegebenen Vorschriften nur als Leitfaden für das Installieren, Benutzen, Warten und
Reparieren des auf der Vorderseite dieser Anleitung angegebenen Produktes. Diese Ausgabe gilt für die Standardausführung des Produktes. Der Hersteller haftet daher nicht für eventuelle Schäden,
die sich aus der Anwendung dieser Ausgabe auf Ihr von der Standardausführung abweichendes Produkt ergeben. Diese Ausgabe wurde mit größter Sorgfalt zusammengestellt. Der Hersteller haftet
jedoch nicht für eventuelle Fehler in dieser Ausgabe oder für daraus resultierende Folgen.
Fr – traDuctiON DE la NOticE OrigiNalE
Tous droits réservés. Le présent manuel a été mis au point à partir de données relatives à la construction, aux caractéristiques des matériaux et aux méthodes de production dont nous étions au
courant à la parution du manuel. Le manuel est donc sujet à modication à tout moment et nous nous réservons explicitement le droit à une telle modication. Pour la même raison, ce manuel servira
simplement de guide à l’installation, l’emploi, l’entretien et la réparation du produit gurant en première page de couverture de ce document. Le présent manuel s’applique au modèle standard du
produit. Par conséquent, le fabricant n’est pas responsable pour les dommages éventuels découlant de l’application de ce document aux modèles non standard des produits livrés. Nous avons apporté
tous nos soins à la rédaction de ce manuel, mais le fabricant ne peut pas accepter la responsabilité pour les erreurs éventuelles ni pour les dommages qui en découlent.
Es – traDuccióN DEl MaNual OrigiNal
Todos los derechos reservados. La información proporcionada en este documento se ha recopilado para el interés general de nuestros clientes. Se ha basado en datos generales referentes a las
propiedades del material de construcción y los métodos de trabajo que conocemos en el momento de la publicación del documento y, por consiguiente, están sujetos en cualquier momento a cambios o
correcciones, por lo que por la presente nos reservamos el derecho a hacer cambios o correcciones. Las instrucciones de esta publicación sólo sirven como pauta para la instalación, uso,
mantenimiento y reparación del producto mencionado en la portada de este documento. Esta publicación se deberá usar para el modelo estándar del producto de la clase indicada en la portada. Por
tanto, no se podrá responsabilizar al fabricante de ningún daño derivado de la utilización de esta publicación en la versión que se le ha entregado a Ud. Esta publicación se ha escrito con sumo cuidado.
Sin embargo, no se podrá responsabilizar al fabricante ni por los errores que haya en esta publicación ni por sus consecuencias.
it – traDuziONE DEllE istruziONi OrigiNali
Tutti i diritti riservati. Le informazioni fornite in questo documento sono state raccolte per il vantaggio generale dei nostri clienti. Sono state basate sui dati generali riguardanti le proprietà dei
materiali di costruzione e i metodi operativi a noi noti al momento dell’emissione del documento e sono quindi soggette in qualsiasi momento a cambiamenti o revisioni e il diritto di cambiare o rivedere
è espressamente riservato con il presente. Le istruzioni in questa pubblicazione servono solo come linee guida per l’installazione, l’uso, il mantenimento e la riparazione del prodotto menzionato nella
pagina di copertina di questo documento. Questa pubblicazione deve essere utilizzata per il modello standard del prodotto del tipo indicato nella pagina di copertina. In questo modo il fabbricante non
può essere ritenuto responsabile per qualsiasi guasto risultante dall’applicazione di questa pubblicazione alla versione effettivamente consegnata a voi. Questa pubblicazione è stata scritta con grande
cura. Tuttavia, il fabbricante non può essere ritenuto responsabile, né per qualsiasi errore contenuto in questa pubblicazione né per le sue conseguenze.

0000104046/150915/0MultiDustBankCOMPACT 2
ENGLISH Page NEDERLANDS Pag. DEUTSCH Seite
Preface 3Voorwoord 16 Vorwort 30
1. Introduction 31. Inleiding 16 1. Einleitung 30
2. Productdescription 52. Productbeschrijving 18 2. Produktbeschreibung 32
3. Safety 53. Veiligheid 18 3. Sicherheitsvorschriften 32
4. Installation 74. Installatie 20 4. Installation 34
5. Use 11 5. Gebruik 24 5. Betrieb 39
6. Maintenance 12 6. Onderhoud 25 6. Wartung 40
7. Troubleshooting 14 7. Verhelpenvanstoringen 27 7. Fehlerbehebung 41
8. Spareparts 14 8. Reserveonderdelen 28 8. Ersatzteile 42
9. Electricaldiagram 15 9. Elektrischschema 29 9. Schaltplan 43
10. Disposal 15 10. Afdanken 29 10. Entsorgung 43
CEdeclaration 15 CE-verklaring 29 EG-Konformitätserklärung 43
FRANÇAIS Page ESPAÑOL Pág. ITALIANO Pag.
Avant-propos 44 Preámbulo 59 Prefazione 74
1. Introduction 44 1. Introducción 59 1. Introduzione 74
2. Descriptiondeproduit 46 2. Descripcióndelproducto 61 2. Descrizionedelprodotto 76
3. Instructionsdesécurité 47 3. Normativasdeseguridad 62 3. Istruzioniperlasicurezza 76
4. Installation 48 4. Instalación 63 4. Installazione 78
5. Utilisation 53 5. Uso 68 5. Uso 83
6. Entretien 54 6. Mantenimiento 69 6. Mantenimento 84
7. Réparationdespannes 56 7. Subsanacióndefallos 71 7. Riparazionedeiguasti 85
8. Piècesdétachées 57 8. Piezasderecambio 72 8. Pezzidericambi 86
9. Schémaélectrique 57 9. Esquemaeléctrico 73 9. Diagrammaelettrico 87
10. Mettreaurebut 58 10. Desechar 73 10. Scartare 87
DéclarationdeConformité 58 DeclaraciónCE 73 DichiarazioneCE 87
TABLE OF CONTENTS

0000104046/150915/0MultiDustBankCOMPACT EN-3
PREFACE
Using this manual
Thismanualisintendedtobeusedasaworkofreferencefor
professional,welltrainedandauthoriseduserstobeableto
safelyinstall,use,maintainandrepairtheproductmentioned
onthecoverofthisdocument.
Pictograms and symbols
Thefollowingpictogramsandsymbolsareusedinthismanual:
TIP
Suggestionsandrecommendationstosimplify
carryingouttasksandactions.
ATTENTION
Aremarkwithadditionalinformationfortheuser.
Aremarkbringspossibleproblemstotheuser’s
attention.
CAUTION!
Procedures,ifnotcarriedoutwiththenecessary
caution,coulddamagetheproduct,theworkshopor
theenvironment.
WARNING!
Procedureswhich,ifnotcarriedoutwiththe
necessarycaution,maydamagetheproductor
causeseriouspersonalinjury.
CAUTION!
Riskofelectricshok.
WARNING!
Firehazard!Importantwarningtopreventre.
WARNING!
Explosionhazard!Importantwarningtoprevent
explosions.
Personal protective equipment (PPE)
Instructiontouserespiratoryprotectionwhenyou
doservice,maintenanceandrepairjobs,aswellas
duringfunctionaltesting.Werecommendtousea
half-facerespiratoraccordingtoDINEN141/143,
protectionclassP3.
Personal protective equipment (PPE)
Instructiontouseprotectivegloveswhenyoudo
service,maintenanceandrepairjobs.
Text indicators
Listingsindicatedby“-”(hyphen)concernenumerations.
Listingsindicatedby“•”(bulletpoint)describestepsto
perform.
Service and technical support
Forinformationaboutspecicadjustments,maintenanceor
repairjobswhicharenotdealtwithinthismanual,please
contactthesupplieroftheproduct.Hewillalwaysbewillingto
helpyou.Makesureyouhavethefollowingspecicationsat
hand:
- productname
- serialnumber
Youcanndthesedataontheidenticationplate.
Product indications
Product type Equals to:
MultiDustBankCOMPACT(alltypes) MDB-COMPACT
MultiDustBank-2/COMPACT MDB-2/C
MultiDustBank-4/COMPACT MDB-4/C
MultiDustBank-6/COMPACT MDB-6/C
1 INTRODUCTION
1.1 
Theidenticationplatecontains,amongotherthings,
thefollowingdata:
- productname
- serialnumber
- supplyvoltageandfrequency
- powerconsumption
1.2 General description
TheMDB-COMPACTisalterunitwithintegratedfan,cleaning
systemanddustdrawerforconnectiontoanexternaldevice,
e.g.aweldingrobotoracuttingtable.Thefanisplacedina
soundabsorbingbox;toenhancenoisereductionthefan
exhaustfacesdown.Theunitiscontrolledbyaseparate
controlpanel(FilterControl).
Filtercartridgesandfancontrolequipmentarenotincluded
andmustbeselectedandorderedseparately.
1.3 Product combinations
Tooperatetheunit,selectionofltercartridgesisrequired.
Thefollowingtypesareavailable:
Type Filter material
CART-D 100%BiCopolyester(15m²/161ft²)
CART-C 100%Bicopolyesterwithaluminiumcoating
(antistatic)(15m²/161ft²)
CART-E PTFEimpregnatedBiCopolyester(15m²/161ft²)
CART-PTFE/10 100%BiCopolyesterwithPTFEmembrane(10m²/
108ft²)
CART-PTFE/15 100%BiCopolyesterwithPTFEmembrane(15m²/
161ft²)
CART-MB 80/20cellulose/spunbondpolyesterbrewith
polyesternanobreoverlay(10,7m²/115ft²)
Thespecicproducttype(2/4/6)correspondswiththe
requirednumberofltercartridges.
1.3.1 Precoat
Toenhancetheefciencyandlifespanoftheltercartridges,it
isstronglyrecommendedtoaddprecoatmaterial(PRECO-N).
ThisappliestopolyesterltercartridgestypeCART-Dand
CART-Conly.
Dosingperltercartridge:500g(1.1lbs.).
1.4 Options and accessories
Thefollowingproductscanbeobtainedasanoptionand/or
accessory:1
Type Description
CAR-KIT Compressedairregulator
- Compressedairsensor(kit)
SparkShield Cyclonicsparkarrester
PRECO-N Precoatmaterial;refertosection1.3.1
Adapter� AdapterfromØ250mmtoØ10in.
AdapterfromØ400mmtoØ16in.
Frequencyinverter
(refertosection
1.4.1)
VFD-2.2/Frequencyinverter2,2kW(3HP)
VFD-4/Frequencyinverter4kW(5HP)
VFD-5.5/Frequencyinverter5,5kW(7.5HP)
VFD-11/Frequencyinverter11kW(15HP)
Start/stopdevice To be sourced locally; refer to section 4.6.2
1. AnadapterfromØ355mmtoØ14in.isnotnecessary.

0000104046/150915/0MultiDustBankCOMPACT EN-4
Type Description
Inspectionhatch To be sourced locally; refer to section 4.8
Non-returnvalve To be sourced locally; refer to section 4.9
Strobelight To be sourced locally; refer to section 4.6.1
1.4.1 Frequency inverters
Thecompactdesignoftheunit,incombinationwithahighair
performance,isachievedbyusing60Hzfantechnology.For
thisreasonitisnecessarytoinstallavariablefrequency
inverterfor50Hzpowergrids(e.g.inEurope).
For60Hzpowergridsafrequencyinverterisoptional.
Connection voltage MDB-2/C MDB-4/C MDB-6/C
230V/3ph/60Hz VFD-4
(required)
VFD-5.5
(required)
VFD-11
(required)
460V/3ph/60Hz VFD-2.2
(option)
VFD-4
(option)
VFD-7.5
(option)
575V/3ph/60Hz 2,2kW
(option)
4kW
(option)
7,5kW
(option)
Frequency inverters for connection voltage
575V/3ph/60Hz to be sourced locally.
1.5 
General
Fan
Fantype radial
Motordesign IEC
Motorprotection byPTCthermistor
Efciencylevel IE-3
Motorspeed max.3500rpm
Compressed air system
Requiredcompressed
airquality
dryandoil-freeaccordingtoISO8573-3
class6
Requiredpressure 4-5bar(60-75PSI)
Compressedair
connection
8mmpush-intting
Electrical data
Connectionvoltage:
- fan
- FilterControlpanel
- 230V/3ph/60Hz²
- 460V/3ph/60Hz
- 575V/3ph/60Hz
- 100-240VACsinglephase50-60Hz
Activationofstart/
stopdevice
by0-24VDCsignal

CART-D/C/E/PTFE - MaccordingtoDINEN60335-29
- MERV11accordingtoASHRAE52.2
CART-MB MERV16accordingtoASHRAE52.2
MDB-2/C MDB-4/C MDB-6/C
Compressedair
consumption(per
pulse)
35 nl
(1.2ft³)
75 nl
(2.6ft³)
75 nl
(3.7ft³)
Volumeof
compressedair
tank(s)
11litres(2.9
gallon)
22,9litres(6
gallon)
11+22,9
litres(2.9+6
gallon)
Filtersurfacewith
ltercartridges:
- CART-D 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-C 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-E 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-PTFE/10 20m²
(215ft²)
40m²
(431ft²)
60m²
(646ft²)
- CART-PTFE/15 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-MB 21,4m²
(230ft²)
42,8m²
(461ft²)
64,2m²
(691ft²)
MDB-2/C MDB-4/C MDB-6/C
Certication:
- MDB-COMPACTwith
ltercartridges
CART-PTFE/15and
additionalstrobe
light
IFAW3
(pending)
IFAW3 IFAW3
Capacityofdust
drawer
33litres
(8.7gallon)
72litres
(19gallon)
72litres
(19gallon)
Weight³ 335kg
(739lbs.)
425kg
(937lbs.)
600kg
(1323lbs.)
Power(fan) 2.2kW
(3HP)
4.0kW
(5HP)
7.5kW
(10HP)
Currentdrawat:
- 230V
- 460V
- 575V
- 6,5A
- 3,25A
- 1,3A
- 12,0A
- 6,0A
- 2,4A
- 22,6A
- 11,3A
- 4,52A
Max.airow42850m³/h
(1675cfm)
5025m³/h
(2960cfm)
7180m³/h
(4225cfm)
Inletconnection Ø250mm
(9.8in.)
Ø355mm
(14.0in.)
Ø400mm
(15.7in.)
Min.ductconnection Ø250mm
(9.8in.)
Ø355mm
(14.0in.)
Ø400mm
(15.7in.)
Soundlevel(nom.)569dB(A) 71dB(A) 71dB(A)
2345
Refertotheavailableproductdatasheetfor
detailedproductspecications.
1.7 Dimensions
RefertoFig.Ionpage88.
1.7.1 FilterControl panel
RefertoFig.IIonpage88.
1.8 
RefertoFig.IIIonpage89.
1.9 Ambient conditions
Processtemperature:
- min.
- nom.
- max.
- 5°C(41°F)
- 20°C(68°F)
- 70°C(158°F)
Max.relativehumidity 80%
Suitableforoutdooruse no
1.10 
Themanufacturercannotbeheldliableforanytransportation
damageafterdeliveryoftheunit.Handletheunitandthe
accompanyingoptionsand/oraccessories,ifany,withcare.
2. Theuseofafrequencyinvertermakesthe60Hzfansuitabletorunona50Hz
powergrid.
3. withoutltercartridges
4. withnewCART-Dltercartridges;free-blowing
5. Nominalsoundlevelat1m(3ft)distance@1000m³/h(589cfm)perlter
cartridge.

0000104046/150915/0MultiDustBankCOMPACT EN-5
Refertosection4.3forliftinginstructions.
2 PRODUCT DESCRIPTION
2.1 Components
Thesystemconsistsofthefollowingmaincomponentsand
elements:
Fig. 2.1
A RamAir™pulseamplier(ltercleaningsystem),incl.
compressedairtank
B airinletmodule
C dustdrawer
D ltercartridges
E extractionfan
F airoutlet
G FilterControlpanel
Fig.2.1
A
B
C
F
G
E
D
Maincomponentsandelements
2.2 Operation
Thepollutedairfromtheexternaldeviceisextractedthrough
theairinletontheleftsideoftheunit.Theairpassesthelter
cartridgesinsidethehousing.Thelteredairisblownback
intotheworkshopbytheoutletofthefanhousing.
Theltercartridgesarecleanedindividuallybycompressedair
pulses.ThisiscalledtheRamAir™pulseamplier.Thedust
anddirtparticlesarecollectedinthedustdrawer.
2.2.1 Control
TheunitiscontrolledbyaPLCwhichhasthefollowingprimary
functions:
- start/stopofthefan
- automaticltercleaning
- indicationoflterreplacement
ThePLCislocatedinsidetheFilterControlpanel.

Theintegratedfanisstartedbyapushbuttononthe
FilterControlpanelorbyanexternalsignal,e.g.froma
weldingrobot.Whentheexternaldevicestops,thefanstops
aswell.Duringthedelaytimeofthefantheafterfumes,if
any,areremovedfromtheexternaldevice.
6
Ofine lter cleaning
Whenthefanstopswhilethepressuredropoverthelter
cartridgesishigherthan1200Pa(4.8in.WG),anofinelter
cleaningcycletakesplace.Thenumberofcompressedair
pulsesperltercartridgedependsontheactualpressuredrop.
Thresholdvalues:
- 800Pa(3.2in.WG):2pulsesperltercartridge
- 1000Pa(4in.WG):4pulsesperltercartridge
- 1200Pa(4.8in.WG):6pulsesperltercartridge
Online lter cleaning
Theautomaticltercleaningsystemisactivatedassoonas
thepressuredropexceeds1500Pa(6in.WG)duringuse.It
continues7untilthepressuredropisbelow1400Pa(5.6in.
WG).
Forced lter cleaning
Ifthepressuredrophasremainedbelow800Pa(3.2in.WG)
during30runninghoursofthesystem,anonlinelter
cleaningcycletakesplace(1pulseperltercartridge).

Replacementoftheltercartridgesisnecessarywhenthe
ltercleaningsystemcannotgetthepressuredropbelow
1500Pa(6in.WG)duringonehour.Thisisshownbythered
alarmlightontheFilterControlpanel.
3 SAFETY
General
Themanufacturerdoesnotacceptanyliabilityfordamageto
theproductorpersonalinjurycausedbyignoringofthesafety
instructionsinthismanual,orbynegligenceduring
installation,use,maintenance,andrepairoftheproduct
mentionedonthecoverofthisdocumentandany
correspondingaccessories.
Specicworkingconditionsorusedaccessoriesmayrequire
additionalsafetyinstructions.Immediatelycontactyour
supplierifyoudetectapotentialdangerwhenusingthe
product.



regulations.
User manual
- Everyoneworkingonorwiththeproduct,mustbefamiliar
withthecontentsofthismanualandmuststrictlyobserve
theinstructionstherein.Themanagementshouldinstructthe
personnelinaccordancewiththemanualandobserveall
instructionsanddirectionsgiven.
- Donotchangetheorderofthestepstoperform.
- Alwayskeepthemanualwiththeproduct.
Pictograms and instructions on the product

- Thepictograms,warningandinstructionsattachedtothe
productarepartofthesafetyfeatures.Theymustnotbe
6. IncaseofPRECO-N(precoat):Tomaintaintheprotectivelayerofprecoaton
theltercartridges,theltercleaningsystemwillnotbeactivatedduringthe
rst30runninghoursofthefanandwithin30hoursafterlterreplacement.
7. max.60minutes

0000104046/150915/0MultiDustBankCOMPACT EN-6
coveredorremovedandmustbepresentandlegibleduring
theentirelifeoftheproduct.
- Immediatelyreplaceorrepairdamagedorillegible
pictograms,warningsandinstructions.
Users
- Theuseofthisproductisexclusivelyreservedtoauthorised,
trainedandqualiedusers.Temporarypersonneland
personnelintrainingcanonlyusetheproductunder
supervisionandresponsibilityofskilledengineers.
- Stayalertandkeepyourattentiontoyourwork.Donotuse
theproductwhenyouareundertheinuenceofdrugs,
alcoholormedicine.
- Theproductisnottobeusedbychildrenorpersonswith
reducedphysical,sensoryormentalcapabilities,orlackof
experienceandknowledge,unlesstheyhavebeengiven
supervisionorinstruction.
- Childrenmustbesupervisednottoplaywiththeproduct.
Intended use8
Theproducthasbeendesignedexclusivelyforextractingand
lteringgasesandparticleswhicharereleasedduringthe
mostcommomweldingandcuttingprocesses.Usingthe
productforotherpurposesisconsideredcontrarytoits
intendeduse.Themanufactureracceptsnoliabilityforany
damageorinjuryresultingfromsuchuse.Theproducthas
beenbuiltinaccordancewithstate-of-the-artstandardsand
recognisedsafetyregulations.Onlyusethisproductwhenin
technicallyperfectconditioninaccordancewithitsintended
useandtheinstructionsexplainedintheusermanual.

Donotchangethespecicationsgiveninthismanual.

Modicationof(partsof)theproductisnotallowed.
Product combinations
Iftheproductisusedincombinationwithotherproductsor
machines,thesafetyinstructionsinthedocumentationof
theseproductsalsoapply.
Installation
- Theinstallationofthisproductisexclusivelyreservedto
authorised,trainedandqualiedengineers.
- Theelectricconnectionmustbeexecutedinaccordancewith
thelocalcodesandrequirements.Ensurecompliancewith
theEMCregulatoryarrangements.
- Duringinstallation,alwaysusePersonalProtective
Equipment(PPE)toavoidinjury.Thisalsoappliestopersons
whoentertheworkareaduringinstallation.
- Usesufcientclimbinggearandsafetyguardswhenworking
onahigherlevelthan2metres(localrestrictionsmay
apply).
- Donotinstalltheproductinfrontofentrancesandexits
whichmustbeusedforemergencyservices.
- Mindanygasandwaterpipesandelectriccables.
- Makesurethattheworkspaceiswellilluminated.
- Usecommonsense.Stayalertandkeepyourattentionto
yourwork.Donotinstalltheproductwhenyouareunderthe
inuenceofdrugs,alcoholormedicine.
- Aircontainingparticlessuchaschromium,nickel,beryllium,
cadmium,leadetc.,shouldneverberecycled.Thisairmust
alwaysbebroughtoutsidetheworkingarea.
8. “Intendeduse”asexplainedinEN-ISO12100-1istheuseforwhichthe
technicalproductissuitedasspeciedbythemanufacturer,inclusiveofhis
directionsinthesalesbrochure.Incaseofdoubtitistheusewhichcanbe
deducedfromtheconstruction,themodelandthefunctionofthetechnical
productwhichisconsiderednormaluse.Operatingthemachinewithinthe
limitsofitsintendedusealsoinvolvesobservingtheinstructionsintheuser
manual.
Use
WARNING!
Firehazard!Donotusetheproductfor:
- polishingapplicationsincombinationwith
grinding,weldingoranyotherapplicationthat
generatesparks.Fibresfrompolishingorabrasive
apdisksarehighlyammableandposeahigh
riskoflterreswhenexposedtosparks.
- gouging
- extractingand/orlteringammable,glowingor
burningparticlesorsolidsorliquids
- extractingand/orlteringofaggressivefumes
(suchashydrochloricacid)orsharpparticles
- extractingand/orlteringdustparticleswhichare
releasedwhenweldingsurfacestreatedwith
primer
- suckingcigarettes,cigars,oiledtissues,andother
burningparticles,objects,andacids
WARNING!
Explosionhazard!Donotusetheproductfor
explosion-hazardousapplications,e.g.:
- aluminiumlasercutting
- grindingaluminiumandmagnesium
WARNING!
Donotusetheproductfor:
- extractionofhotgases(morethan70°C/158°F
continuously)
- amespraying
- Inspecttheproductandcheckitfordamage.Verifythe
functioningofthesafetyfeatures.
- Duringuse,alwaysusePersonalProtectiveEquipment(PPE)
toavoidinjury.Thisalsoappliesforpersonswhoenterthe
workarea.
- Checktheworkingenvironment.Donotallowunauthorised
personstoentertheworkingenvironment.
- Protecttheproductagainstwaterandhumidity.
- Makesuretheroomisalwayssufcientlyventilated;this
appliesespeciallytoconnedspaces.
- Makesurethattheworkshop,inthevicinityoftheproduct,
containssufcientapprovedreextinguishers(suitablefor
reclassesABC).
- Donotleaveanytoolsorotherobjectsinorontheunit.
- Theweldingcurrentreturncircuitbetweentheworkpiece
andtheweldingmachinehasalowresistance.Thusavoid
connectionbetweentheworkpieceandtheMDB-COMPACT,
sothatthereisnopossibilityoftheweldingcurrentowing
backtotheweldingmachineviatheprotectiveearth
conductoroftheMDB-COMPACT.
Service, maintenance and repairs
- Obeythemaintenanceintervalsgiveninthismanual.
Overduemaintenancecanleadtohighcostsforrepairand
revisionsandcanrendertheguaranteenullandvoid.
- AlwaysusePersonalProtectiveEquipment(PPE)toavoid
injury.Thisalsoappliesforpersonswhoentertheworkarea.
- Makesuretheroomissufcientlyventilated.
- Usetools,materials,lubricantsandservicetechniqueswhich
havebeenapprovedbythemanufacturer.Neveruseworn
toolsanddonotleaveanytoolsinorontheproduct.
- Safetyfeatureswhichhavebeenremovedforservice,
maintenanceorrepairs,mustbeputbackimmediatelyafter
nishingthesejobsanditmustbecheckedthattheystill
functionproperly.
- Usesufcientclimbinggearandsafetyguardswhenworking
onahigherlevelthan2metres(localrestrictionsmay
apply).
- Cleantheareaafterwards.

0000104046/150915/0MultiDustBankCOMPACT EN-7
ATTENTION
Service,maintenanceandrepairsmustbe
performedinaccordancewithdirectiveTRGS560
andTRGS528byauthorised,qualiedandtrained
persons(skilled)usingappropriateworkpractices.
ATTENTION
Beforeyoucarryoutoutservice,maintenanceand/
orrepairjobs:
- fullydisconnecttheunitfromthemains
- disconnectthecompressedairsupply
- de-energizetheconnectedexternaldevice
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
glovesduringservice,maintenanceand
repairs.
WARNING
Theindustrialvacuumcleanerthatyouuseduring
serviceandmaintenancemustmeetdustclassH
accordingtoEN60335-2-69orHEPAclass
(efciency≥99.97%at0.3µm).
4 INSTALLATION
4.1 Tools and requirements
Youneedthefollowingtoolsandrequirementstoinstallthe
unit:
- liftingequipment,e.g.afork-lifttruckorcrane
- liftinggear(refertosection4.3)
- basictools
4.1.1 To be sourced locally
- Start/stopdevice(refertosection4.6.2)
- Nonreturnvalve(refertosection4.9)
- Ductworktoconnecttheunitwiththeexternaldevice
- Connectionwires(refertosection4.6)
- Compressedairregulator(incaseyouhavenotselecteda
CAR-KIT)
- CompressedairhoseØ8mm(L=3m/10ft)

- inspectionhatch(refertosection4.8)

- option:frequencyinverter(refertosection1.4.1)

- strobelight(refertosection4.6.1)
4.2 Unpacking
Makesurethattheproductiscomplete.Thepackagemust
contain:
- MDB-COMPACT(pre-assembled)
- squarekey(tolock/unlockthedustdrawer)
- screwstud(4)+locknutM10(4)
- FilterControlpanel
- double-bitkey(tolock/unlocktheFilterControlpanel)
4.3 
Theunitcanbeliftedbychains,strapsorcables.
Refertosection1.5fortheweightoftheunits.
ATTENTION
Tosafelylifttheunit,obeytheinstructionsthat
follow.
- Useallfoureyebolts.
- Makesurethattheliftinggeariscorrectly
attached.
- Lifttheunitinfullyhorizontalposition.Ifnot
level:adjustthechain/strap/cablelength.
- Angleofchains/straps/cables:max.45°.
- Donotaddanyadditionalmassontheunit(e.g.
parts,tools).
- Donotwalkunderthesuspendedload.
- Useliftingequipmentandproceduresthatcomply
withthefederal,stateorlocaldirectives.
• RefertoFig.IVonpage90fordetailedlifting
instructions.
4.4 Positioning
Mountingpossibilities:
- ontheoor
- onaplatform
- onaframe
WARNING
Beforeyouinstalltheunit,makesurethatthe
foundationisstrongenough.Refertosection1.5for
theweightoftheunit.
• Usealiftingdevicetobringtheunittotheworkingarea.
• Lifttheunittoitsnalposition.Tosafelyinstalltheunit,
obeytheliftinginstructionsofsection4.3.

• Makesurethattheunitislevel.
Ifnecessary,useshimstomaketheunitlevel.
ATTENTION
Tomaketheunitlevel,makesurethatyousupport
theangularpointsaswellastheseambetweenthe
lterhousing(A)andthefanhousing(B).
A
B
C
AB
C
C
C
C
F
C
D
E
G (M10x25)
C
A B
6supportpoints(bottomview)

Iftheunitisplacedonaplatformorframe,itmustbe
attachedtothisdevice.
RefertoFig.Vonpage91fortheholepattern
andexternaldimensionsoftheunit.
Thepackagecontains4screwstuds100mm(3.9in.)with4
locknuts.

0000104046/150915/0MultiDustBankCOMPACT EN-8
Fig. 4.1
• Insertthe4screwstuds(A)inthebottomoftheunit.
• Attachthemtotheplatformorframewiththe4locknuts
(B).
• Makesurethattheunitislevel.
Fig.4.1
A (4x)
B (4x)
Mountingonplatformorframe(imageofframeindicative
only)
4.5 Filter cartridges
Toinstalltheltercartridges,proceedasfollows.
Fig. 4.2
• Loosenthestarknob(F)anddisassemblethecoverplate
(E),thenut(D)andthemetalwasher(C).
• Puttheltercartridge(B)onthecartridgeholder(A).
• Installtheremovedpartsinreverseorder.
Fig.4.2
BA
DC E F
Installationoftheltercartridges
ATTENTION
Makesurethatthefrontoftheltercartridge
aligns*)withthelterhousing,sothatthelidcloses
well.Ifthisisnotthecase,theltercartridgeisnot
positionedcorrectly.Thiscancauseleakageandless
efcientoperationoftheltercartridge.
*)tolerance:max.2mm(0.1in.)
>2 mm
max. 2 mm
>2 mm
max. 2 mm
>2 mm
max. 2 mm
>2 mm
max. 2 mm
• Dothesameprocedurefortheremaininglter
cartridge(s).
4.6 Electric connection
CAUTION!
Theelectricconnectionmustbeexecutedin
accordancewiththelocalrequirements.Ensure
compliancewiththeEMCregulatoryarrangements.
Tobesourcedlocally:
*) Cable Cable

For
connection

To:
A Mainscable singlephase+earth
1mm²(3G1/
AWG18)
FilterControl
panel
themains
Mainscable three-phases+
earth4mm²(4G4/
AWG10)
frequency
inverteror
otherstart/
stopdevice
themains
Fancable three-phases+
earth4mm²(4G4/
AWG10)(shielded
cable)
fanmotor frequency
inverteror
otherstart/
stopdevice
PTCcable 2-cored0,75mm²
(2xAWG18)(shielded
cable)
fanmotor frequency
inverteror
otherstart/
stopdevice
B Connection
cable
2-cored0,75mm²
(2xAWG18)(shielded
cable)
PLC frequency
inverteror
otherstart/
stopdevice
CConnection
cable
8-cored(including
earthwire)0,75
mm²(8xAWG18),
PVCoutersheath
lterunit FilterControl
panel
D Connection
cable
2-cored0,75mm²
(2xAWG18)
pressure
transmitter
FilterControl
panel
*)CorrespondswiththecableglandsindicatedinFig.4.3
4.6.1 FilterControl panel
TheFilterControlpanelmustbeinstalledataclearlyvisible
andaccessibleposition.

0000104046/150915/0MultiDustBankCOMPACT EN-9
ATTENTION
TomeettheIFAW3certicationrequirements,you
mustinstallanadditional24VDCstrobelightto
emphasizethealarmstatusoftheFilterControl
panel.Itmustperform65+/-10ashesperminute
atalightintensityof700-1000cd,inaccordance
withstandardEN842:1996+A1:2008.
Fig. 4.3
• InstalltheFilterControlpanelatanappropriateposition.
• OpentheFilterControlpanelwiththesupplieddouble-bit
key.
• Putthesuppliedcableglandsinthebottomofthe
FilterControlpanel;
A:M20steel
B:M16black
C:M20black
D:M16blackpp


• ConnecttheFilterControlpaneltothelterunitin
accordancewiththeseparatelysuppliedelectricaldiagram.
• ConnecttheFilterControlpaneltothemainsinaccordance
withtheseparatelysuppliedelectricaldiagram.
Fig.4.3
0000104050/0
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
A B C
A
D
A
ElectricconnectionoftheFilterControlpanel
Parameter setting
IncaseofPRECO-N(precoat)onCART-DorCART-Clter
cartridges,youmustmakeajumpersettingontheterminal
blocktopostponetheinitialactivationofthecleaningsystem9.
Fig. 4.4
• Ifapplicable,putajumperontheterminalblock(A).
Jumper setting
UseofPRECO-N
(refertosection4.8)
yes 9+10
no none
Fig.4.4
0000104050/0
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
A B C
A
D
A
TerminalblockinsideFilterControlpanel
9. TomaintaintheprotectivelayerofPRECO-Nontheltercartridges,thelter
cleaningsystemwillnotbeactivatedduringtherst30runninghoursofthe
fanandwithin30hoursafterlterreplacement.
4.6.2 Fan
Tostartthefan,thestart/stopdevicereceivesa24VDCsignal
fromthePLC.
Astart/stopdeviceisnotincludedinthescopeof
supply.Toreducepeakloadsonthemains,we
recommendtheinstallationofastar-deltaswitch,a
frequencyinverteroranequivalenttostartthefan.
Thefanstartermustbeabletoreceivea0-24VDC
signalfromthePLC.
ATTENTION

Theuseofafrequencyinvertermakesthe60Hzfan
suitabletorunona50Hzpowergrid.
Settingoffrequencyinverter:
- inputvoltage:400V
- outputvoltage:230V
- frequency:max.60Hz
Fig. 4.5
• Disassemblethefrontpanel(A)ofthefanhousing.
• Connectthefantothemainsinaccordancewiththe
separatelysuppliedelectricaldiagram,thewiringdiagram
onthemotorconnectionblockandtheidenticationplate.
• ConnectthePTCcableinaccordancewiththeseparately
suppliedelectricaldiagram.
• PushtheSTART/STOPFANbutton(ref.Fig.5.1A)tostartthe
fan.
• Makesurethatthedirectionofrotationofthemotoris
correct(clockwise).Anarrow(B)onthemotorshowsthe
correctdirectionofrotation.
• PushtheSTART/STOPFANbuttonagaintostopthefan.
• Ifnecessary:changetheconnectionofthephases.
• Installthefrontpanel.
Fig.4.5
A
B
Electricconnectionofthefan
4.7 Compressed air connection
ATTENTION
Thecompressedairmustbedryandoil-free
accordingtoISO8573-3class6.
Toconnectthecompressedair,proceedasfollows.

0000104046/150915/0MultiDustBankCOMPACT EN-10
Compressed air regulator:
• Option:installacompressedairsensor(kit)ortheCAR-
KITon:
- thefanhousingwithself-tappingscrews;or
- anothersuitableposition
inaccordancewiththeelectricaldiagram.
• Connectacompressedairhosetothecompressedair
regulatororCAR-KIT.
4.7.1 Functional test
Todoafunctionaltestoftheltercleaningsystem,proceedas
follows.
• PushandholdtheMANUALCLEANINGbutton(ref.Fig.5.1B)
for5secondstoactivateonecleaningcycle.
• Makesurethatyouhearthecorrectnumberofpulses.The
numberofpulsesthatyouhearmustbe:
- MDB-2/C:2pulses
- MDB-4/C:4pulses
- MDB-6/C:6pulses
4.8 Option: precoat (PRECO-N) / CART-D and
CART-C only
Alayerofprecoatenhancestheefciencyandlifespanofthe
ltercartridgesCART-DandCART-C.Theothertypesoflter
cartridgesdonotneedprecoatmaterial.
Tomakeiteasiertoapplyprecoatmaterial
(PRECO-N)afterlterreplacement,werecommend
toinstallaninspectionhatchintheductbetween
theexternaldeviceandtheairinletmoduleofthe
unit.
RefertoFig.VI(B)onpage91.
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyouapplyprecoatmaterial.
Necessaryquantityofprecoat:
- MDB-2/C:1kg(2.2lbs.)
- MDB-4/C:2kg(4.4lbs.)
- MDB-6/C:3kg(6.6lbs.)
ATTENTION
Tomaintainthelayerofprecoatonthelter
cartridges,dothefunctionaltestofthelter
cleaningyouapplytheprecoat.Referto
section4.7.1.
Toapplyprecoatmaterialtotheltercartridges,proceedas
follows.
• Disconnectthecompressedairsupply.
• Puttheprecoatmaterialinabucket.
• PushtheSTART/STOPFANbutton(ref.Fig.5.1A)tostartthe
fan.Itmustrunatfullspeed.
• Gradually10addtheprecoatmaterialintotheinletofthe
unit(orintotheinspectionhatch,ifany).
• PushtheSTART/STOPFANbuttontostopthefan.
4.9 Duct connection
Topreventthedusttoreachtheexternaldeviceby
thecompressedairpulsesduringltercleaning,you
mustinstallanon-returnvalveintheductbetween
theexternaldeviceandtheMDB-COMPACTunit.
RefertoFig.VI(A)onpage91.
Min.ductdiameters:
10. Dosingspeed:approx.1kg(2.2lbs.)perminute.
- MDB-2/C:Ø250mm(9.8in.)
- MDB-4/C:Ø355mm(14.0in.)
- MDB-6/C:Ø400mm(15.7in)
Ifapplicable,installanadapterfrommetricto
imperialductdiameter;refertosection1.4.
• Connecttheairinletoftheunit(ref.Fig.2.1B)withthe
outletoftheexternaldevice.
• Makesurethatallconnectionsareairtight.
ATTENTION
Thelteredairisblownbackintotheworkshopby
theoutletofthefanhousing.Donotconnecttheair
outlettoanyductwork.
4.10 PLC parameter setting
ToadjusttheMDB-COMPACTtotheactualworkingdaysand
hoursofyourcompany,youmustprogramanumberof
variablesindePLC.
Fig.4.6
ESC OK
PLC(SiemensLogo!)
Available languages
YoucansetthelanguageofthePLCinoneoftheten
predenedlanguages:
- CN(Chinese) - IT(Italian)
- DE(German) - NL(Dutch)
- EN(English) - RU(Russian)
- ES(Spanish) - TR(Turkish)
- FR(French) - JP(Japanese)
Language setting
ThedefaultlanguageofthemenuisEnglish(EN).
Tochangethemenulanguage,proceedasfollows.
Thedisplayshows:
Program..
Card..
Setup..
Start
1. Movethe‘>’cursorto‘Setup:Pressqorp.
2. PressOK.
3. OntheSetmenu,select‘Menu Lang’:Pressqorp.
4. PressOK.
5. Pressqorptoselectthelanguageofyourchoice.
6. Conrmlanguageselection.PressOK.
7. PressESC(2x).
Time and date
Tosetthetimeanddate,proceedasfollows.
1. Pressqtoshowtime+date.
2. PressESC.
3. Select‘Set..’.Pressqorp.
4. PressOK.

0000104046/150915/0MultiDustBankCOMPACT EN-11
5. Movethe‘>’cursorto‘Clock’:Pressqorp.
6. PressOK.
7. Movethe‘>’cursorto‘Set Clock’:Pressqorp.
8. Apply‘SetClock’:PressOK.
Thedisplayshows(example):
SetClock
Mo15:30
YYYY-MM-DD
2015-03-23
9. Selectthedayoftheweek:Pressqorp.
10.Movethe‘>’cursortothenextposition:Presstoru.
11.Tochangethetime:Pressqorp.
12.Tosetthecorrecttimeofday,repeattheprevioussteps10
and11.
13.Tosetthecorrectdate,repeatsteps10and11.
14.Toconrmtheentries:PressOK.
15.PressESC(2x).

Tosetsummertime/wintertime,proceedasfollows.
1. Pressqtoshowtime+date.
2. PressESC.
3. Select‘Set..’Pressqorp.
4. PressOK.
5. Movethe‘>’cursorto‘Clock’:Pressqorp.
6. PressOK.
7. Movethe‘>’cursorto‘S/W Time’:Pressqorp.
8. PressOK.
Thedisplayshows:
>On
Off
S/WTime
Off
9. Movethe‘>’cursorto‘On’:Pressqorp.
10.Conrm‘On’:PressOK.
Thedisplayshows:
EU
11.Pressutoselecttheapplicabletimezone.
12.PressOK.
Thedisplayshows(assumingyouhavesetEuropeantime):
>On
Off
SW/Time:
OnEU
Europe/UK/US/Australia/Tasmania/NewZealand/Freely
adjustable:customizedswitchoverdatesandtimes.
4.11 Commissioning checklist
# Check 
section
OK
1. Areallconnectionsairtight? 4.9
2. Isthejumpersettingcorrect? 4.6.1
3. Isthedirectionofrotationofthefan
correct?
4.6.2
# Check 
section
OK
4. Iscompressedairavailable?
Pressuresetting4-5bar?
4.7
5. IstheparametersettingofthePLC
correct?
4.10
6. Istherotaryswitchinposition1? 5.1C
5 USE
WARNING!
Firehazard!Donotusetheproductforpolishing
applicationsincombinationwithgrinding,weldingor
anyotherapplicationthatgeneratesparks.
5.1 FilterControl panel
TheFilterControlpanelcontainsthefollowingcontrolsand
indicatorlights:
Fig. 5.1
Controls
A PushbuttonSTART/STOPFAN
B PushbuttonMANUALCLEANING
- resetalarm pushshortly
- manual
cleaning
pushandholdfor5seconds;thered
light(E)startsblinking
- precoattimer
reset
pushandholdfor10seconds;thered
light(E)stopsblinking
CRotaryswitch0-1
Indicator lights  On
D Whitelight Poweroff Poweron
E Redlight11 SystemOK Cleaningcyclenot
successfulbecause:
- ltercartridgesare
clogged;or
- nocompressedairis
available
F Greenlight Fanoff Fanon
11
Fig.5.1
POWER ON
FAN RUNNING
MANUAL CLEANING
START/STOP FAN
01
ALARM
0000104051/0
D
E
FA
B
C
Controlpanel
11. Option:additionalstrobelighttomeettheIFAW3certicationrequirements.

0000104046/150915/0MultiDustBankCOMPACT EN-12
5.2 Control
5.2.1 Start/stop fan
Ref. Fig. 5.1A
IftheMDB-COMPACTisconnectedtoanexternaldeviceto
startandstop,itisnotnecessarytousethisbutton12.
IftheMDB-COMPACTisnotconnectedtoanexternaldevice,
youmustusethisbuttontostartandstopthefanmanually.
• PushtheSTART/STOPFANbuttontostartandstopthefan.
5.2.2 Manual cleaning
Ref. Fig. 5.1B
• PushandholdtheMANUALCLEANINGbuttonfor5seconds13
toactivateanadditionalcleaningcycle(1pulseperlter
cartridge),e.g.beforeyouemptythedustdrawer.
5.2.3 Rotary switch 0-1
Ref. Fig. 5.1C
Duringnormaluse,therotaryswitchmuststayinposition1at
alltimes.
ATTENTION
Makesurethatpowersupplyandcompressedair
supplyareavailableafterworkinghoursatalltimes
toenableautomaticofineltercleaning.
• Switchofftheunit:
- tode-energizethePLC
- tostopthesignaltothefanstarter
Result:
- thefanstopsrunning
- theltercleaningcycle,ifany,stops
5.2.4 Indicator lights
Duringuse,doaregularcheckonthestatusoftheunit.
Indicator
light
Status Required action
Whitelight(ref.
Fig.5.1D)
On None(poweron)
Off Puttherotaryswitch(ref.Fig.5.1C)in
position1.
Redlight(ref.
Fig.5.1E)14
On - Makesurethatthecompressedair
supplysystemoperatescorrectly.
And/or:
- Replaceallltercartridges;referto
section6.3forthelterreplacement
procedure.
Off None(ltersOK)
Greenlight
(ref.Fig.5.1F)
On None(fanrunning)
Off None(fanoff)
14
6 MAINTENANCE
6.1 Periodic maintenance
Theproducthasbeendesignedtofunctionwithoutproblems
foralongtimewithaminimumofmaintenance.Inorderto
guaranteethissomesimple,regularmaintenanceandcleaning
activitiesarerequiredwhicharedescribedinthischapter.If
youobservethenecessarycautionandcarryoutthe
maintenanceatregularintervals,anyproblemsoccurringwill
12. Itisstillpossibletostartthefanmanually,butitwillonlystopbyasignalfrom
theconnectedexternaldevice.
13. Theredlight(ref.Fig.5.1E)startsblinking.
14. Option:additionalstrobelighttomeettheIFAW3certicationrequirements.
bedetectedandcorrectedbeforetheyleadtoatotal
breakdown.
WARNING
Overduemaintenancecancausere.
Theindicatedmaintenanceintervalscanvarydependingon
thespecicworkingandambientconditions.Therefore,we
recommendtothoroughlyinspectthecompleteunitonce
everyyearbesidetheindicatedperiodicmaintenance.Forthis
purposecontactyoursupplier.
Component Action Frequency:
every X
months
X=3 X =12
Dustdrawer Empty;refertosection6.2.*)
Compressedair
regulator(option)
Drain. X
Housing Makesurethatthereisnoair
leakage.
X
Compressedair
system
Makesurethattheconnectionis
correct.
X
Makesurethatthepressureis
correct(4-5bar).
X
Makesurethatthevalvesand
membranesarenotdamaged.
X
Dustdrawer
housing
Cleantheinside. X
Filtercartridges Makesurethatthepositionis
correct;refertosection4.5.
X
Bolts Makesureallboltsarecorrectly
tightened.
X
Fan Makesurethattheexiblehose
attheinletisnotdamaged.
X
Makesurethatthevibration
dampersarenotdamaged.
X
Makesurethatthefanisin
balance.
X
*)Duringuse,youmustcheckthelevelofcontentsinthedust
drawerregularly.Theemptyingfrequencydependsonthe
intensityofuseandwillbeamatterofexperience.
Intheinitialstage,doacheckonthelevelofcontentsofthe
dustdrawertwo times per week.
6.2 
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyouemptythedustdrawer.
ATTENTION
Theindustrialvacuumcleanerthatyouuseto
emptythedustdrawermustmeetdustclassH
accordingtoEN60335-2-69orHEPAclass
(efciency≥99.97%at0.3µm).
WARNING
- Preventexcessivedraughts.
- Donotopenthedustdrawerwhilethefanis
running.

0000104046/150915/0MultiDustBankCOMPACT EN-13
Toemptythedustdrawer,proceedasfollows.
Fig. 6.1
• Option:pushandholdtheMANUALCLEANINGbutton(ref.
Fig.5.1Bandsection5.2.2)for5secondstoactivatean
additionalcleaningcycle.Thiswilltakeapprox.oneminute
perltercartridge.
• Disconnectthecompressedairsupply.
• Fullydisconnecttheunitfromthemains.
• Unlockthedustdrawer(A)withthesuppliedsquarekey.
• Graduallyopenthedustdrawerandemptyitwithan
industrialvacuumcleaneratthesametime15 16.
• Closethedustdrawerandlockit.Makesuretorotatethe
key90°.
• Connectthecompressedair.
• Energizetheunit.
Fig.6.1
A
Emptyingthedustdrawer
6.3 Filter replacement
Thecontrolpanelindicatesbytheredlight(ref.Fig.5.1E)
whenyoumustreplacetheltercartridges.Replacealllter
cartridgesatthesametime.
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyoureplacethelter
cartridges.
WARNING
Donotreplacetheltercartridgeswhilethefanis
running.
Toreplacetheltercartridges,proceedasfollows.
Fig. 6.2
• Option:pushandholdtheMANUALCLEANINGbutton (ref.Fig.
5.1Bandsection5.2.2)for5secondstoactivateacleaning
cycle.Thiswilltakeapprox.oneminuteperltercartridge.
• Disconnectthecompressedair.
• Fullydisconnecttheunitfromthemains.
• Loosenthestarknob(F)anddisassemblethecoverplate
(E),thenut(D)andthemetalwasher(C).
• Remove(oneof)theupperltercartridge(s)17(B)andput
itintheplasticsackinwhichthereplacementlter
cartridgeissupplied.
• Sealthesacksecurely.
• Putanewltercartridgeonthecartridgeholder(A)and
attachitwiththedisassembledparts.
• Dothesameprocedureforthelowerltercartridge(s).
• Emptythedustdrawerwithanindustrialvacuumcleaner;
refertosection6.2.
• Connectthecompressedair.
• Energizetheunit.
• Disposeoftheusedltercartridgesinaccordancewith
federal,stateorlocalregulations.
• Cleantheenvironmentoftheunit.
15. Thedustdrawerhasapull-outprotection.Tofullyremoveit:liftthehandle
andpulloutthedustdrawer.
16. Donotuseanyliquidstoemptyorcleanthedustdrawer;thiscausesdamage
totheltercartridges.
17. Removingtheupperltercartridge(s)rst,keepsthereleaseofdusttoa
minimum.
Fig.6.2
BA
DC E F
Filterreplacement
ATTENTION
Makesurethatthefrontoftheltercartridge
aligns*)withthelterhousing,sothatthecover
platecloseswell.Ifthisisnotthecase,thelter
cartridgeisnotpositionedcorrectly.Thiscancause
leakageandlessefcientoperationofthelter
cartridge.
*)tolerance:max.2mm(0.1in.)
>2 mm
max. 2 mm
>2 mm
max. 2 mm
>2 mm
max. 2 mm
>2 mm
max. 2 mm
6.3.1 Precoat timer reset
IncaseofPRECO-N(precoat)onCART-DorCART-Clter
cartridges,youmustresetthetimerafterlterreplacement.
Thisdeactivatestheltercleaningsystemfor30hoursafter
lterreplacementtomaintainthelayerofprecoat.
ATTENTION
Ifyoudonotresetthetimer,thelifespanofthe
ltercartridgesreducessignicantly.

0000104046/150915/0MultiDustBankCOMPACT EN-14
Toresetthetimer,proceedasfollows.
• PushandholdtheMANUALCLEANINGbutton(ref.Fig.5.1B)
for10seconds18.
6.4 Precoat (PRECO-N) / CART-D and CART-C
only (option)
• Refertosection4.8fortheprecoatprocedure.
7 TROUBLESHOOTING
Iftheunitdoesnotfunction(correctly),consultthechecklist
belowtoseeifyoucanremedytheerroryourself.Shouldthis
notbepossible,contactyoursupplier.
WARNING
Obeythesafetyregulationsthatarewrittenin
chapter3whenyoucarryouttheactivitiesbelow.
Symptom Problem Possible
cause
Solution
MANUAL
CLEANING
buttoncannot
beactivated.
Nomanual
cleaning
possible.
Manualcleaning
isnotpossible
withintherst
30running
hoursofthefan
(afterlter
replacementin
caseofCART-D
orCART-Cwith
PRECO-N).
Donotactivate
manualcleaning.
Noautomatic
ofinelter
cleaning
takesplace.
Nolter
cleaning.
Incaseof
PRECO-N:
ltercleaningis
notactivated
withintherst
30running
hoursofthefan
(afterlter
replacement).
-
Incaseofno
PRECO-N:
jumperin
controlpanel
installed
erroneously.
Removethejumper
(refertosection
4.6.1).
Thefandoes
notstart.
Theunitdoes
notfunction.
Nomains
voltage.
Connectthemains
voltage.
Themains
cableis
defective.
Repairorreplace
themainscable.
Loosecontacts. Repairthecontacts.
Motordefective. Repairorreplace
themotor.
Start/stop
deviceisnot
compliantwith
theexternal
device.
Installastart/stop
devicethatisable
toreceivea0-24
VDCsignal.
Thefandoes
notstop
whenthe
external
deviceisoff.
- Thefandelay
timeisactive.
Wait.
Thefan
makesa
humming
sound,but
doesnotrun.
Extraction
capacity
insufcientor
noextraction
atall.
Motoruses3
phasesinstead
of2.
Repairthephase
connection.
18. Theredlight(ref.Fig.5.1E)stopsblinking.
Symptom Problem Possible
cause
Solution
Poor
extraction
capacity.
Theunitdoes
notfunction
properly.
Inverted
directionof
rotationofthe
motor.
Changethe
directionof
rotation.
Cloggedlter
cartridges.
Replacethelter
cartridges.
Pollutionof
thefacility.
Filter
cartridge(s)
rippedor
placed
incorrectly.
Replacethelter
cartridges(s)or
placethem
correctly.
Nolter
cleaning.
Loose
compressedair
connection.
Repairthe
compressedair
connection.
Nocompressed
airavailableor
airpressuretoo
low.
Repairthe
compressedair
supply.
Magnetic
valve(s)
defectiveor
worn.
Replacethe
magneticvalve(s).
Hissing
sound.
Nolter
cleaning
Magnetic
valve(s)
defectiveor
worn.
Replacethe
magneticvalve(s).
Whitelight
POWERONis
off,butfanis
running.
Wrongstatus
indication.
Indicatorlight
isbroken.
Replacewhitelight.
Greenlight
FANRUNNING
isoff,butfan
isrunning.
Wrongstatus
indication.
Indicatorlight
isbroken.
Replacegreenlight.
8 SPARE PARTS
8.1 MDB-COMPACT
Thefollowingsparepartsareavailablefortheproduct(referto
explodedviewFig.VIIonpage92).
Article no. Description
General
0000100297 CART-PTFE/10/Filtercartridge19
0000100351 TEV-AV/79/Vibrationdampers
0000100353 CART-C/Filtercartridge19
0000100354 CART-E/Filtercartridge19
0000100356 CART-D/Filtercartridge19
0000101373 PRECO-N/Precoatmaterial(1kg/2.2lbs.)[not
shown]
0000102315 CART-MB/Filtercartridge19
0000102411 Drainvalve½inch[notshown]
0000102584 LockkitforCARTltercartridge[notshown]
0000102598 StarknobM12
0000102666 CoverplateforltercartridgeCART
0000102675 Filtercartridgeholder
0000103138 Deectorplate
0000103148 Squarekey
0000103150 Magneticvalve,incl.24VDCcoiland3m(10ft.)
cable
0000104642 CART-PTFE/15/Filtercartridge19
0069002280 PRECO-N/Precoatmaterial(14kg/30.9lbs.)[not
shown]
0806010120 Handle

0000104046/150915/0MultiDustBankCOMPACT EN-15
Article no. Description
MultiDust Bank-2/COMPACT
0000100344 SC-200/Softconnection
0000100539 Motor2.2kW(3HP);575/3ph/60Hz(IEC)
0000101349 Motor2.2kW(3HP);208-230/460V/3ph/60Hz(IEC)
0000103126 DustdrawerW=450mm(17.7in.)
0000103135 Fanwheel315/110/24
0000103162 MotorplateTEV-3110(IEC)
0000104043 FilterControl-2/CEcontrolpanel
0000104064 FilterControl-2/ULcontrolpanel
MultiDust Bank-4/COMPACT
0000100345 SC-250/Softconnection
0000100542 Motor4kW(5HP);575/3ph/60Hz(IEC)
0000102530 MotorplateTEV-559(IEC)
0000103127 DustdrawerW=900mm(35.4in.)
0000103133 Motor4kW(5HP);208-230/460V/3ph/60Hz(IEC)
0000103136 Fanwheel400/59/28
0000104044 FilterControl-4/CEcontrolpanel
0000104065 FilterControl-4/ULcontrolpanel
MultiDust Bank-6/COMPACT
0000100346 SC-315/Softconnection
0000100547 Motor7.5kW(10HP);575/3ph/60Hz(IEC)
0000102532 MotorplateTEV-745(IEC)
0000103127 DustdrawerW=900mm(35.4in.)
0000103134 Motor7.5kW(10HP);208-230/460V/3ph/60Hz
(IEC)
0000103137 Fanwheel500/45/38
0000104045 FilterControl-6/CEcontrolpanel
0000104066 FilterControl-6/ULcontrolpanel
19
8.2 FilterControl
Thefollowingsparepartsareavailablefortheproduct(referto
explodedviewFig.VIIIonpage92).
Article no. Description
General
0000103139 Switchmodepowersupply24VDC2.5A
0000103141 Rotaryswitch0-1
0000103142 RelayDP/DT24V
0324000300 Indicatorlightwhite24V
0324000310 Indicatorlightgreen24V
0324000320 Indicatorlightred24V
0328050300 Pushbuttongreen
0328050320 Pushbuttonblack
FilterControl-2
0000104072 PLCSiemensLogo!incl.softwareMDB-2/C
FilterControl-4
0000104073 PLCSiemensLogo!incl.softwareMDB-4/C
FilterControl-6
0000104074 PLCSiemensLogo!incl.softwareMDB-6/C
9 ELECTRICAL DIAGRAM
Refertotheseparatelysuppliedelectricaldiagram.
19. Filtercartridge,incl.facemask,disposableglovesandplasticsackwithsealfor
collectionanddisposaloftheusedltercartridge.
10 DISPOSAL
Dismantlinganddisposaloftheunitmustbedonebyqualied
persons.
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
gloveswhenyoudismantleanddisposeof
theunit.
10.1 Dismantling
Tosafelydismantletheunit,obeythesafetyinstructionsthat
follow.
Beforedismantlingoftheunit:
- disconnectitfromthemains
- disconnectitfromthecompressedair
- cleantheoutside
Duringdismantlingoftheunit:
- makesurethattheareaissufcientlyventilated,e.g.bya
mobileventilationunit
Afterdismantlingoftheunit:
- cleanthedismantlingarea
10.2 Disposal
Disposeofthepollutantsanddust,togetherwiththeused
ltercartridges,inaprofessionalmannerinaccordancewith
federal,stateorlocalregulations.
CE DECLARATION

We,PlymoventManufacturingB.V.,Koraalstraat9,1812RK
Alkmaar,theNetherlands,herewithdeclare,onourown
responsibility,thattheproducts:
- MultiDustBank-2/COMPACT
- MultiDustBank-4/COMPACT
- MultiDustBank-6/COMPACT
whichthisdeclarationrefersto,areinaccordancewiththe
conditionsofthefollowingDirectives:
- MachineDirective2006/42EC
- EMC2004/108EC
- LVD2006/95EC
- ErPDirective2009/125EC
Signature:
Name: M.S.J.Ligthart
Position: ProductManager
Dateofissue: 1stSeptember2015

0000104046/150915/0MultiDustBankCOMPACT NL-16


Dezehandleidingisbedoeldalsnaslagwerkwaarmee
professionele,geschooldeendaartoebevoegdegebruikershet
aandevoorzijdevanditdocumentvermeldeproductopveilige
wijzekunneninstalleren,gebruiken,onderhoudenen
repareren.
Pictogrammen en symbolen
Indezehandleidingwordendevolgendepictogrammenen
symbolengebruikt:
TIP
Suggestiesenadviezenomdebetreffendetakenof
handelingengemakkelijkertekunnenuitvoeren.
LET OP!
Eenopmerkingmetaanvullendeinformatievoorde
gebruiker.Eenopmerkingmaaktdegebruikerattent
opmogelijkeproblemen.

Proceduresdie-wanneerzenietmetdenodige
voorzichtigheidwordenuitgevoerd-schadeaanhet
product,deomgevingofhetmilieutotgevolg
kunnenhebben.
WAARSCHUWING!
Proceduresdie-wanneerzenietmetdenodige
voorzichtigheidwordenuitgevoerd-ernstigeschade
aanhetproductoflichamelijkletseltotgevolg
kunnenhebben.

Gevaarvoorelektrischespanning.
WAARSCHUWING!
Brandgevaar!Belangrijkewaarschuwingter
voorkomingvanbrand.
WAARSCHUWING!
Explosiegevaar!Belangrijkewaarschuwingter
voorkomingvanexplosies.
Persoonlijke beschermingsmiddelen (PBM)
Instructievoorhetgebruikvanadembescherming
bijhetuitvoerenvanservice-,onderhouds-en
reparatiewerkzaamheden.Ditgeldttevenstijdens
hetuitvoerenvaneenfunctioneletest.Wij
advisereneenhalfgelaatsmaskervolgensDINEN
141/143,beschermingklasseP3.
Persoonlijke beschermingsmiddelen (PBM)
Instructievoorhetgebruikvanbeschermende
handschoenenbijhetuitvoerenvanservice-,
onderhouds-enreparatiewerkzaamheden.
Tekstaanduidingen
Tekstaangegevenmeteen“-”(koppelteken)betrefteen
opsomming.
Tekstaangegevenmeteen“•”(bulletpoint)beschrijftdete
verrichtenstappen.
Service en technische ondersteuning
Voorinformatiebetreffendespeciekeafstellingen,
onderhouds-ofreparatiewerkzaamhedendiebuitenhetbestek
vandezehandleidingvallen,gelievecontactoptenemenmet
deleveranciervanhetproduct.Dezeisaltijdbereidute
helpen.Zorgervoordatudevolgendegegevensbijdehand
heeft:
- productnaam
- serienummer
Dezegegevensvindtuophetidenticatieplaatje.
Productaanduidingen
Producttype Equivalenten
MultiDustBankCOMPACT(alletypes) MDB-COMPACT
MultiDustBank-2/COMPACT MDB-2/C
MultiDustBank-4/COMPACT MDB-4/C
MultiDustBank-6/COMPACT MDB-6/C
1 INLEIDING
1.1 
Hetidenticatieplaatjebevato.a.devolgendegegevens:
- productnaam
- serienummer
- aansluitspanningenfrequentie
- vermogen
1.2 Algemene beschrijving
DeMDB-COMPACTiseencompactelterunitmet
geïntegreerdeventilator,lterreinigingssysteemenstoade,
vooraansluitingopeenexternapparaat,bv.eenlasrobotof
snijtafel.Deventilatorisingebouwdineengeluidsgeïsoleerde
behuizing;omdegeluidsniveaunogverdertereduceren,isde
ventilatoruitblaasnaarbenedengericht.Deunitwordtbediend
viaeenaparatebesturingskast(FilterControl).
Filterpatronenzijnnietinbegrepenenmoetenapart
geselecteerdenbesteldworden.
1.3 Productcombinaties
Omdeunittelatenfunctioneren,moetendelterpatronen
aparatwordengeselecteerd.Devolgendetypeszijn
beschikbaar:
Type Filtermateriaal
CART-D 100%BiCopolyester(15m²)
CART-C 100%BiCopolyestermetaluminiumcoating
(antistatisch)(15m²)
CART-E metPTFEgeïmpregneerdBiCopolyester(15m²)
CART-PTFE/10 100%BiCopolyestermetPTFEmembraan(10m²)
CART-PTFE/15 100%BiCopolyestermetPTFEmembraan(15m²)
CART-MB 80/20cellulose/spinvliespolyestervezelmetdeklaag
vanpolyesternanober(10,7m²)
Hetspeciekeproducttype(2/4/6)komtovereenmethet
benodigdeaantallterpatronen.
1.3.1 Precoat
Omdeefciencyenlevensduurvandelterpatronente
verhogen,radenwijsterkaanomprecoatmateriaal(PRECO-N)
tegebruiken.Ditisalleenvantoepassingopdepolyester
lterpatronentypeCART-DenCART-C.
Doseringperlterpatroon:500g.
1.4 Opties en accessoires
Devolgendeproductenzijnalsoptieen/ofaccessoire
verkrijgbaar:1
Type Omschrijving
CAR-KIT Persluchtregelaar
- Persluchtsensor(kit)
SparkShield Cycloonvonkenvanger
PRECO-N Precoatmateriaal;ziepar.1.3.1
1. EenadaptervanØ355mmnaar14inchisnietnodig.

0000104046/150915/0MultiDustBankCOMPACT NL-17
Type Omschrijving
Adapter� AdaptervanØ250mmnaarØ10inch.
AdaptervanØ400mmnaarØ16inch.
Frequentieregelaar
(ziepar.1.4.1)
VFD-2.2/Frequentieregelaar2,2kW
VFD-4/Frequentieregelaar4kW
VFD-5.5/Frequentieregelaar5,5kW
VFD-11/Frequentieregelaar11kW
Start/stop-inrichting Apart aan te schaffen; zie par. 4.6.2
Inspectieluik Apart aan te schaffen; zie par. 4.8
Terugslagklep Apart aan te schaffen; zie par. 4.9
Stroboscooplamp Apart aan te schaffen; zie par. 4.6.1
1.4.1 Frequentieregelaars
Hetcompacteontwerpvandeunit,incombinatiemeteen
hogeluchtopbrengst,wordtgerealiseerddoorgebruikmaking
van60Hz-ventilatortechnologie.Daaromishetnoodzakelijk
omvoor50Hz-elektriciteitsnetteneenfrequentieregelaar
(VFD)teinstalleren.Dezeisvoor60Hz-elektriciteitsnetten
optioneel.
Aansluitspanning MDB-2/C MDB-4/C MDB-6/C
230V/3ph/60Hz VFD-4
(vereist)
VFD-5.5
(vereist)
VFD-11
(vereist)
460V/3ph/60Hz VFD-2.2
(optie)
VFD-4
(optie)
VFD-7.5
(optie)
575V/3ph/60Hz 2,2kW
(optie)
4kW
(optie)
7,5kW
(optie)
Frequentieregelaars voor aansluitspanning
575V/3ph/60Hz moeten lokaal worden
aangeschaft.
1.5 
Algemeen

Ventilatortype radiaal
Bouwvormmotor IEC
Motorbeveiliging PTCthermistor
Efciencyklasse IE-3
Motortoerental max.3500rpm
Persluchtsysteem
Vereiste
persluchtkwaliteit
vrijvanolieenvochtvolgensISO8573-3
klasse6
Benodigdedruk 4-5bar
Persluchtaansluiting 8mminsteekkoppeling
Elektrische gegevens
Aansluitspanning:
- ventilator
- FilterControl
besturingskast
- 230V/3ph/60Hz²
- 460V/3ph/60Hz
- 575V/3ph/60Hz
- 100-240VACeenfase50-60Hz
Activeringvande
start/stop-inrichting
door0-24VDC-signaal
Filterrendement
CART-D/C/E/PTFE - MvolgensDINEN60335-29
- MERV11volgensASHRAE52.2
CART-MB MERV16volgensASHRAE52.2
MDB-2/C MDB-4/C MDB-6/C
Persluchtverbruik
(perpuls)
35 nl 75 nl 75 nl
Volume
persluchttank(s)
11liter 22,9liter 11+22,9
liter
MDB-2/C MDB-4/C MDB-6/C
Filteroppervlaktemet
lterpatronen:
- CART-D 30m² 60m² 90m²
- CART-C 30m² 60m² 90m²
- CART-E 30m² 60m² 90m²
- CART-PTFE/10 20m² 40m² 60m²
- CART-PTFE/15 30m² 60m² 90m²
- CART-MB 21,4m² 42,8m² 64,2m²
Certicering:
- MDB-COMPACT met
lterpatronen
CART-PTFE/15en
additionele
stroboscooplamp
IFAW3(in
behandeling)
IFAW3 IFAW3
Capaciteitvande
stoade
33liter 72liter 72liter
Gewicht³ 335kg 425kg 600kg
Vermogen(ventilator) 2.2kW 4.0kW 7.5kW
Stroomopnamebij:
- 230V
- 460V
- 575V
- 6,5A
- 3,25A
- 1,3A
- 12,0A
- 6,0A
- 2,4A
- 22,6A
- 11,3A
- 4,52A
Max.debiet42850m³/h 5025m³/h 7180m³/h
Inlaataansluiting Ø250mm Ø355mm Ø400mm
Min.
kanaalaansluiting
Ø250mm Ø355mm Ø400mm
Geluidsniveau
(nom.)5
69dB(A) 71dB(A) 71dB(A)
2345
Ziehetbeschikbareproductinformatiebladvoor
gedetailleerdeproductspecicaties.
1.7 
ZieFig.Ioppagina88.
1.7.1 FilterControl besturingskast
ZieFig.IIoppagina88.
1.8 
ZieFig.IIIoppagina89.
1.9 Omgevingscondities
Procestemperatuur:
- min.
- nom.
- max.
-5°C
-20°C
-70°C
Max.relatievevochtigheid 80%
Geschiktvoorbuitengebruik nee
1.10 Transport van de unit
Defabrikantkanopgeenenkelewijzeverantwoordelijk
wordengesteldvoortransportschadenaaevering.Gaaltijd
voorzichtigmetdeunitendeeventuelebijbehorendeopties
en/ofaccessoiresom.
2. Hetgebruikvaneenfrequentieregelaarmaaktde60Hz-ventilatorgeschikt
vooreen50Hz-elektriciteitsnet.
3. zonderlterpatronen
4. metnieuweCART-Dlters;vrijblazend
5. Nominaalgeluidsniveauop1mafstandbij1000m³/hperlterpatroon.

0000104046/150915/0MultiDustBankCOMPACT NL-18
Ziepar.4.3voorhijsinstructies.
2 
2.1 Componenten
Deunitbestaatuitdevolgendehoofdcomponentenen
-elementen:
Fig. 2.1
A RamAir™pulseamplier(lterreinigingssysteem),incl.
persluchtvat
B luchtinlaatmodule
C stoade
D lterpatronen
E afzuigventilator
F luchtuitlaat
G FilterControlbesturingskast
Fig.2.1
A
B
C
F
G
E
D
Hoofdcomponentenen-elementen
2.2 Werking
Devervuildeluchtuithetexterneapparaatwordtafgezogen
viadeluchtinlaatmoduleaandelinkerkantvandeunit.De
luchtgaatvervolgensdoordelterpatronen.Degelterde
luchtkomtdoordeluchtuitlaatvandeventilatorbehuizing
terugindewerkruimte.
Delterpatronenwordenindividueelgereinigddoormiddelvan
persluchtstoten.DitnoemenwedeRamAir™pulseamplier.
Destof-envuildeeltjeswordenverzameldindestoade.
2.2.1 Besturing
HetsysteemwordtgestuurddooreenPLC,diedevolgende
primairefunctiesheeft:
- ventilatoraan/uit
- automatischelterreiniging
- signaleringvoorhetvervangenvandelters
DePLCbevindtzichindeFilterControlbesturingskast.

Degeïntegreerdeventilatorstartdooreenmiddelvaneen
drukknopopdeFilterControlbesturingskastofweldooreen
externsignaal,bv.vaneenlasrobot.Wanneerhetexterne
apparaatwordtuitgeschakeld,stoptdeventilatorook.Tijdens
denadraaitijdvandeventilatorwordtheteventuelerookresidu
uithetexterneapparaatweggezogen.
6
Off-line lterreiniging
Wanneerdeventilatorstoptterwijldedrukvaloverde
lterpatronenhogerisdan1200Pa,vindteenofine
reinigingscyclusplaats.Hetaantalpersluchtstotenper
lterpatroonisafhankelijkvandeactueledrukval.
Drempelwaarden:
- 800Pa:2pulsenperlterpatroon
- 1000Pa:4pulsenperlterpatroon
- 1200Pa:6pulsenperlterpatroon
Online lterreiniging
Hetautomatischereinigingssysteemwordtgeactiveerdzodra
dedrukvaltijdenshetgebruikbovende1500Pakomt.Het
gaathiermeedoor7totdatdedrukbenedende1400Pais.
Geforceerde lterreiniging
Wanneerdedrukvalgedurende30bedrijfsurenonderde800
Paisgebleven,vindteenonlinereinigingscyclusplaats(1puls
perlterpatroon).

Delterpatronenmoetenwordenvervangenwanneerhet
reinigingssysteemdedrukvalbinneneenuurnietonderde
1500PaheeftgekregenDitwordtaangegevendoorhetrode
alarmlampjeopdeFilterControlbesturingskast.
3 
Algemeen
Defabrikantaanvaardtgeenenkeleaansprakelijkheidvoor
schadeofletselveroorzaaktdoorhetniet(strikt)nalevenvan
deveiligheidsvoorschriftenen-instructiesindezehandleiding,
danweldooronachtzaamheidtijdensinstallatie,gebruik,
onderhoudenreparatievanhetopdevoorzijdevandit
documentvermeldeproductendeeventuelebijbehorende
accessoires.
Afhankelijkvandespeciekewerkomstandighedenof
gebruikteaccessoireskunnenaanvullende
veiligheidsinstructiesnodigzijn.Neems.v.p.directcontactop
metuwleverancierindienubijhetgebruikvanhetproduct
eenpotentieelgevaarhebtgeconstateerd.
De gebruiker van het product is te allen tijde volledig




Gebruikershandleiding
- Eeniederdieaanofmethetproductwerkt,dientvande
inhoudvandezehandleidingopdehoogtetezijnende
instructiesdaarinnauwgezetoptevolgen.Debedrijfsleiding
dienthetpersoneelaandehandvandehandleidingte
onderrichtenenallevoorschriftenenaanwijzingeninachtte
nemen.
- Wijzignooitdevolgordevandeteverrichtenhandelingen.
- Bewaardehandleidingsteedsindenabijheidvanhet
product.
6. BijgebruikvanPRECO-N(precoat):Omdebeschermendeprecoatlaagopde
lterpatronentebehouden,wordthetreinigingssysteemnietgeactiveerd
gedurendedeeerste30bedrijfsurenvandeventilatorenbinnen30uurnahet
vervangenvandelterpatronen.
7. max.60minuten

0000104046/150915/0MultiDustBankCOMPACT NL-19
Pictogrammen en instructies op het product (indien

- Ophetproductaangebrachtepictogrammen,
waarschuwingeneninstructiesmakendeeluitvande
getroffenveiligheidsvoorzieningen.Zemogennietworden
afgedektofverwijderdendienengedurendedegehele
levensduurvanhetproductaanwezigenleesbaartezijn.
- Vervangofherstelonmiddellijkonleesbaargewordenof
beschadigdepictogrammen,waarschuwingeneninstructies.
Gebruikers
- Gebruikvanhetproductisuitsluitendvoorbehoudenaan
daartoeopgeleideenbevoegdegebruikers.Tijdelijke
werkkrachtenenpersoneninopleidingmogenhetproduct
uitsluitendondertoezichtenverantwoordingvanvaklui
gebruiken.
- Blijfvoortdurendoplettenenhouduwaandachtbijhetwerk.
Gebruikhetproductnietalsuonderinvloedbentvandrugs,
alcoholofmedicijnen.
- Hetproductmagnietwordengebruiktdoorkinderenof
personenmetbeperktefysieke,zintuiglijkeofmentale
vermogens,tenzijondertoezichtofinstructie.
- Kinderenmoetenondertoezichtstaanomtevoorkomendat
zemethetproductgaanspelen.
Gebruik volgens bestemming8
Hetproductisuitsluitendontworpenvoorhetafzuigenen
lterenvanrookengassendievrijkomentijdensdemeest
voorkomendelasprocessen.Elkanderofverdergaandgebruik
geldtnietalsconformdebestemming.Voorschadeofletsel
dathiervanhetgevolgis,aanvaardtdefabrikantgeenenkele
aansprakelijkheid.Hetproductisinovereenstemmingmetde
vigerendenormenenrichtlijnen.Gebruikhetproduct
uitsluitendintechnischperfecteconditie,conformde
hierbovenbeschrevenbestemming.

Deindezehandleidingvermeldespecicatiesmogenniet
wordengewijzigd.

Modicatievan(onderdelenvan)hetproductisniet
toegestaan.
Productcombinaties
Indienhetproductwordtgebruiktincombinatiemetandere
productenofmachines,zijneveneensdeindedocumentatie
vandezeproductenopgenomenveiligheidsvoorschriftenvan
toepassing.
Installatie
- Installatievanhetproductisuitsluitendvoorbehoudenaan
daartoeopgeleideenbevoegdeinstallateurs.
- Elektrischeaansluitingmoetgeschiedeninovereenstemming
metdeterplaatsegeldendevoorschriften.Zorgvoor
nalevingvandeEMC-voorschriften.
- Draagtijdensinstallatiealtijdpersoonlijke
beschermingsmiddelen(PBM)tervoorkomingvanletsel.Dit
geldtookvoorpersonendietijdensinstallatieinhet
werkgebiedaanwezigzijn.
- Gebruikbijwerkzaamhedenhogerdan2metergoedgekeurd
klimmateriaalvoorwerkenopdedesbetreffendehoogte
(houdrekeningmeteventuelelokalevoorschriften).
- Installeerhetproductnooitvoorin-,uit-endoorgangendie
zijnbedoeldvoorhulpdiensten.
- Houdrekeningmeteventuelegas-,water-en
elektraleidingen.
- Zorgvoorvoldoendeverlichting.
8. “Gebruikvolgensbestemming”zoalsvastgelegdindeEN-ISO12100-1ishet
gebruikwaarvoorhettechnischproductvolgensdeopgavevandefabrikant
-inclusiefdiensaanwijzingenindeverkoopbrochure-geschiktis.Bijtwijfelis
dathetgebruikdatuitdeconstructie,uitvoeringenfunctievanhetproductals
gebruikelijknaarvorenkomt.Tothetgebruikvolgensbestemmingbehoortook
hetinachtnemenvandeinstructiesindegebruikershandleiding.
- Blijfvoortdurendoplettenenhouduwaandachtbijhetwerk.
Installeerhetproductnietalsuonderinvloedbentvan
drugs,alcoholofmedicijnen.
- Luchtdiechroom-,nikkel-,beryllium-,cadmium-of
looddeeltjesetc.bevat,magnooitwordengerecycled.Deze
luchtmoetaltijdbuitendewerkruimtewordengebracht.
Gebruik
WAARSCHUWING!
Brandgevaar!Gebruikhetproductnietvoor:
- polijstenincombinatiemetslijpen,lassenof
anderetoepassingendievonkenveroorzaken
(vezelsvanpolijst-ofslijpschijvenzijnzeer
brandbaarenvormeneenhoogrisicoop
lterbrandbijblootstellingaanvonken)
- booggutsen
- afzuigingen/ofltratievanontvlambare,
gloeiendeofbrandendedeeltjesofvloeistoffen
- afzuigingen/ofltratievanagressieverooken
gassen(bv.vanzurenenalkaline)ofscherpe
voorwerpen
- afzuigingen/ofltratievandeeltjesdievrijkomen
bijhetlassenaanoppervlaktendiemetprimer
zijnbehandeld
- afzuigingvansigaretten,sigaren,tissuesof
anderebrandendedeeltjes,voorwerpenofzuren
WAARSCHUWING!
Explosiegevaar!Gebruikhetproductnietvoor
explosiegevaarlijketoepassingen,zoals:
- aluminiumlasersnijden
- slijpenvanaluminiumenmagnesium
WAARSCHUWING!
Gebruikhetproductnietvoor:
- afzuigingvanhetegassen(hogerdan70°C
continue)
- vlamspuiten
- Inspecteerhetproductencontroleerhetopbeschadigingen.
Verieerdewerkingvandeveiligheidsvoorzieningen.
- Draagtijdensgebruikaltijdpersoonlijke
beschermingsmiddelen(PBM)tervoorkomingvanletsel.Dit
geldtookvoorpersonendietijdensinstallatieinhet
werkgebiedaanwezigzijn.
- Controleerdewerkomgeving.Laatonbevoegdennietinde
werkomgevingtoe.
- Beschermhetproducttegenwaterofvocht.
- Zorgaltijdvoorvoldoendeventilatie,metnameinkleine
ruimten.
- Zorgervoordatopdewerkplek,indenabijheidvanhet
product,voldoendegoedgekeurdebrandblussers(geschikt
voorbrandklassenABC)aanwezigzijn.
- Deretourstroomtussenhetwerkstukendelasmachineheeft
eenlageweerstand.Zorgdaaromdatergééncontactis
tussenhetwerkstukendeMDB-COMPACT,omtevoorkomen
daterlasstroomviadeaardleidingvandeMDB-COMPACT
naardelasmachineterugstroomt.
Service, onderhoud en reparatie
- Respecteerdeindezehandleidinggegeven
onderhoudsintervallen.Achterstalligonderhoudkanleiden
tothogekostenvoorreparatiesenrevisiesenkan
aansprakenopgarantiedoenvervallen.
- Draagaltijdpersoonlijkebeschermingsmiddelen(PBM)ter
voorkomingvanletsel.Ditgeldtookvoorpersonendieinhet
werkgebiedaanwezigzijn.
- Zorgvoorvoldoendeventilatie.
- Gebruikaltijddoordefabrikantgoedgekeurde
gereedschappen,onderdelen,materialenenservice-
technieken.Gebruiknooitversletengereedschapenlaat
geengereedschapinofophetproductachter.
- Veiligheidsvoorzieningendietenbehoevevanservice,
onderhoudofreparatiezijnverwijderd,moetennadeze