Plymovent MultiDust Bank-2/COMPACT User manual

www.plymovent.com
EN Centralltersystemwithintegratedfan
NL Centraalltersysteemmetgeïntegreerdeventilator
DE ZentralesFiltersystemmiteingebautemVentilator
FR Systèmedeltrationcentraliséavecventilateurintégré
ES Sistemacentralizadodeltraciónconventiladorintegrado
IT Sistemaltrantecentralizzatoconaspiratoreintegrato
EN Installationandusermanual
NL Installatie-engebruikershandleiding
DE Installations-undBetriebsanleitung
FR Manueld’installationetd’utilisation
ES Manualdeinstalaciónydeuso
IT Manualediinstallazioneed’uso
MDB-2/4/6/cOMPAcT

0000104046/150915/0MultiDustBankCOMPACT 1
EN – OrigiNal iNstructiON
All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general data pertaining to construction material
properties and working methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly
reserved. The instructions in this publication only serve as a guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to
be used for the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication
to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held responsible, either for any errors occurring in this publication or
for their consequences.
To improve comprehension for people whose rst language is not English, we have written parts of this manual in Simplied Technical English (STE). STE is a controlled language
originally developed for aerospace industry maintenance manuals. It offers a carefully limited and standardized subset of English, along with specic writing rules.
Nl – VErtaliNg VaN DE OOrsprONkElijkE gEbruiksaaNwijziNg
Alle rechten voorbehouden. De in deze handleiding verstrekte informatie is gebaseerd op algemene gegevens aangaande de ons ten tijde van verschijnen bekende constructies, materiaaleigenschappen
en werkmethoden, zodat wijzingen worden voorbehouden. Om deze reden dienen de gegeven instructies slechts als richtlijn voor het installeren, gebruiken, onderhouden en repareren van het op de
voorzijde van dit document vermelde product. Deze handleiding is geldig voor het product in de standaard uitvoering. De fabrikant kan derhalve niet aansprakelijk worden gesteld voor eventuele schade
voortvloeiend uit de van de standaard uitvoering afwijkende specicaties van het aan u geleverde product. Deze handleiding is met alle mogelijke zorg samengesteld, maar de fabrikant kan geen
verantwoording op zich nemen voor eventuele fouten in deze handleiding of voor de gevolgen daarvan.
DE – ÜbErsEtzuNg DEr OrigiNalbEtriEbsaNlEituNg
Alle Rechte vorbehalten. Die in dieser Anleitung enthaltenen Informationen basieren auf allgemeinen Daten bezüglich der Konstruktion, der Materialeigenschaften und der Arbeitsmethoden, die uns zur
Zeit der Veröffentlichung bekannt waren; Änderungen werden somit vorbehalten. Aus diesem Grunde dienen die gegebenen Vorschriften nur als Leitfaden für das Installieren, Benutzen, Warten und
Reparieren des auf der Vorderseite dieser Anleitung angegebenen Produktes. Diese Ausgabe gilt für die Standardausführung des Produktes. Der Hersteller haftet daher nicht für eventuelle Schäden,
die sich aus der Anwendung dieser Ausgabe auf Ihr von der Standardausführung abweichendes Produkt ergeben. Diese Ausgabe wurde mit größter Sorgfalt zusammengestellt. Der Hersteller haftet
jedoch nicht für eventuelle Fehler in dieser Ausgabe oder für daraus resultierende Folgen.
Fr – traDuctiON DE la NOticE OrigiNalE
Tous droits réservés. Le présent manuel a été mis au point à partir de données relatives à la construction, aux caractéristiques des matériaux et aux méthodes de production dont nous étions au
courant à la parution du manuel. Le manuel est donc sujet à modication à tout moment et nous nous réservons explicitement le droit à une telle modication. Pour la même raison, ce manuel servira
simplement de guide à l’installation, l’emploi, l’entretien et la réparation du produit gurant en première page de couverture de ce document. Le présent manuel s’applique au modèle standard du
produit. Par conséquent, le fabricant n’est pas responsable pour les dommages éventuels découlant de l’application de ce document aux modèles non standard des produits livrés. Nous avons apporté
tous nos soins à la rédaction de ce manuel, mais le fabricant ne peut pas accepter la responsabilité pour les erreurs éventuelles ni pour les dommages qui en découlent.
Es – traDuccióN DEl MaNual OrigiNal
Todos los derechos reservados. La información proporcionada en este documento se ha recopilado para el interés general de nuestros clientes. Se ha basado en datos generales referentes a las
propiedades del material de construcción y los métodos de trabajo que conocemos en el momento de la publicación del documento y, por consiguiente, están sujetos en cualquier momento a cambios o
correcciones, por lo que por la presente nos reservamos el derecho a hacer cambios o correcciones. Las instrucciones de esta publicación sólo sirven como pauta para la instalación, uso,
mantenimiento y reparación del producto mencionado en la portada de este documento. Esta publicación se deberá usar para el modelo estándar del producto de la clase indicada en la portada. Por
tanto, no se podrá responsabilizar al fabricante de ningún daño derivado de la utilización de esta publicación en la versión que se le ha entregado a Ud. Esta publicación se ha escrito con sumo cuidado.
Sin embargo, no se podrá responsabilizar al fabricante ni por los errores que haya en esta publicación ni por sus consecuencias.
it – traDuziONE DEllE istruziONi OrigiNali
Tutti i diritti riservati. Le informazioni fornite in questo documento sono state raccolte per il vantaggio generale dei nostri clienti. Sono state basate sui dati generali riguardanti le proprietà dei
materiali di costruzione e i metodi operativi a noi noti al momento dell’emissione del documento e sono quindi soggette in qualsiasi momento a cambiamenti o revisioni e il diritto di cambiare o rivedere
è espressamente riservato con il presente. Le istruzioni in questa pubblicazione servono solo come linee guida per l’installazione, l’uso, il mantenimento e la riparazione del prodotto menzionato nella
pagina di copertina di questo documento. Questa pubblicazione deve essere utilizzata per il modello standard del prodotto del tipo indicato nella pagina di copertina. In questo modo il fabbricante non
può essere ritenuto responsabile per qualsiasi guasto risultante dall’applicazione di questa pubblicazione alla versione effettivamente consegnata a voi. Questa pubblicazione è stata scritta con grande
cura. Tuttavia, il fabbricante non può essere ritenuto responsabile, né per qualsiasi errore contenuto in questa pubblicazione né per le sue conseguenze.

0000104046/150915/0MultiDustBankCOMPACT 2
ENGLISH Page NEDERLANDS Pag. DEUTSCH Seite
Preface 3Voorwoord 16 Vorwort 30
1. Introduction 31. Inleiding 16 1. Einleitung 30
2. Productdescription 52. Productbeschrijving 18 2. Produktbeschreibung 32
3. Safety 53. Veiligheid 18 3. Sicherheitsvorschriften 32
4. Installation 74. Installatie 20 4. Installation 34
5. Use 11 5. Gebruik 24 5. Betrieb 39
6. Maintenance 12 6. Onderhoud 25 6. Wartung 40
7. Troubleshooting 14 7. Verhelpenvanstoringen 27 7. Fehlerbehebung 41
8. Spareparts 14 8. Reserveonderdelen 28 8. Ersatzteile 42
9. Electricaldiagram 15 9. Elektrischschema 29 9. Schaltplan 43
10. Disposal 15 10. Afdanken 29 10. Entsorgung 43
CEdeclaration 15 CE-verklaring 29 EG-Konformitätserklärung 43
FRANÇAIS Page ESPAÑOL Pág. ITALIANO Pag.
Avant-propos 44 Preámbulo 59 Prefazione 74
1. Introduction 44 1. Introducción 59 1. Introduzione 74
2. Descriptiondeproduit 46 2. Descripcióndelproducto 61 2. Descrizionedelprodotto 76
3. Instructionsdesécurité 47 3. Normativasdeseguridad 62 3. Istruzioniperlasicurezza 76
4. Installation 48 4. Instalación 63 4. Installazione 78
5. Utilisation 53 5. Uso 68 5. Uso 83
6. Entretien 54 6. Mantenimiento 69 6. Mantenimento 84
7. Réparationdespannes 56 7. Subsanacióndefallos 71 7. Riparazionedeiguasti 85
8. Piècesdétachées 57 8. Piezasderecambio 72 8. Pezzidericambi 86
9. Schémaélectrique 57 9. Esquemaeléctrico 73 9. Diagrammaelettrico 87
10. Mettreaurebut 58 10. Desechar 73 10. Scartare 87
DéclarationdeConformité 58 DeclaraciónCE 73 DichiarazioneCE 87
TABLE OF CONTENTS

0000104046/150915/0MultiDustBankCOMPACT EN-3
PREFACE
Using this manual
Thismanualisintendedtobeusedasaworkofreferencefor
professional,welltrainedandauthoriseduserstobeableto
safelyinstall,use,maintainandrepairtheproductmentioned
onthecoverofthisdocument.
Pictograms and symbols
Thefollowingpictogramsandsymbolsareusedinthismanual:
TIP
Suggestionsandrecommendationstosimplify
carryingouttasksandactions.
ATTENTION
Aremarkwithadditionalinformationfortheuser.
Aremarkbringspossibleproblemstotheuser’s
attention.
CAUTION!
Procedures,ifnotcarriedoutwiththenecessary
caution,coulddamagetheproduct,theworkshopor
theenvironment.
WARNING!
Procedureswhich,ifnotcarriedoutwiththe
necessarycaution,maydamagetheproductor
causeseriouspersonalinjury.
CAUTION!
Riskofelectricshok.
WARNING!
Firehazard!Importantwarningtopreventre.
WARNING!
Explosionhazard!Importantwarningtoprevent
explosions.
Personal protective equipment (PPE)
Instructiontouserespiratoryprotectionwhenyou
doservice,maintenanceandrepairjobs,aswellas
duringfunctionaltesting.Werecommendtousea
half-facerespiratoraccordingtoDINEN141/143,
protectionclassP3.
Personal protective equipment (PPE)
Instructiontouseprotectivegloveswhenyoudo
service,maintenanceandrepairjobs.
Text indicators
Listingsindicatedby“-”(hyphen)concernenumerations.
Listingsindicatedby“•”(bulletpoint)describestepsto
perform.
Service and technical support
Forinformationaboutspecicadjustments,maintenanceor
repairjobswhicharenotdealtwithinthismanual,please
contactthesupplieroftheproduct.Hewillalwaysbewillingto
helpyou.Makesureyouhavethefollowingspecicationsat
hand:
- productname
- serialnumber
Youcanndthesedataontheidenticationplate.
Product indications
Product type Equals to:
MultiDustBankCOMPACT(alltypes) MDB-COMPACT
MultiDustBank-2/COMPACT MDB-2/C
MultiDustBank-4/COMPACT MDB-4/C
MultiDustBank-6/COMPACT MDB-6/C
1 INTRODUCTION
1.1 
Theidenticationplatecontains,amongotherthings,
thefollowingdata:
- productname
- serialnumber
- supplyvoltageandfrequency
- powerconsumption
1.2 General description
TheMDB-COMPACTisalterunitwithintegratedfan,cleaning
systemanddustdrawerforconnectiontoanexternaldevice,
e.g.aweldingrobotoracuttingtable.Thefanisplacedina
soundabsorbingbox;toenhancenoisereductionthefan
exhaustfacesdown.Theunitiscontrolledbyaseparate
controlpanel(FilterControl).
Filtercartridgesandfancontrolequipmentarenotincluded
andmustbeselectedandorderedseparately.
1.3 Product combinations
Tooperatetheunit,selectionofltercartridgesisrequired.
Thefollowingtypesareavailable:
Type Filter material
CART-D 100%BiCopolyester(15m²/161ft²)
CART-C 100%Bicopolyesterwithaluminiumcoating
(antistatic)(15m²/161ft²)
CART-E PTFEimpregnatedBiCopolyester(15m²/161ft²)
CART-PTFE/10 100%BiCopolyesterwithPTFEmembrane(10m²/
108ft²)
CART-PTFE/15 100%BiCopolyesterwithPTFEmembrane(15m²/
161ft²)
CART-MB 80/20cellulose/spunbondpolyesterbrewith
polyesternanobreoverlay(10,7m²/115ft²)
Thespecicproducttype(2/4/6)correspondswiththe
requirednumberofltercartridges.
1.3.1 Precoat
Toenhancetheefciencyandlifespanoftheltercartridges,it
isstronglyrecommendedtoaddprecoatmaterial(PRECO-N).
ThisappliestopolyesterltercartridgestypeCART-Dand
CART-Conly.
Dosingperltercartridge:500g(1.1lbs.).
1.4 Options and accessories
Thefollowingproductscanbeobtainedasanoptionand/or
accessory:1
Type Description
CAR-KIT Compressedairregulator
- Compressedairsensor(kit)
SparkShield Cyclonicsparkarrester
PRECO-N Precoatmaterial;refertosection1.3.1
Adapter� AdapterfromØ250mmtoØ10in.
AdapterfromØ400mmtoØ16in.
Frequencyinverter
(refertosection
1.4.1)
VFD-2.2/Frequencyinverter2,2kW(3HP)
VFD-4/Frequencyinverter4kW(5HP)
VFD-5.5/Frequencyinverter5,5kW(7.5HP)
VFD-11/Frequencyinverter11kW(15HP)
Start/stopdevice To be sourced locally; refer to section 4.6.2
1. AnadapterfromØ355mmtoØ14in.isnotnecessary.

0000104046/150915/0MultiDustBankCOMPACT EN-4
Type Description
Inspectionhatch To be sourced locally; refer to section 4.8
Non-returnvalve To be sourced locally; refer to section 4.9
Strobelight To be sourced locally; refer to section 4.6.1
1.4.1 Frequency inverters
Thecompactdesignoftheunit,incombinationwithahighair
performance,isachievedbyusing60Hzfantechnology.For
thisreasonitisnecessarytoinstallavariablefrequency
inverterfor50Hzpowergrids(e.g.inEurope).
For60Hzpowergridsafrequencyinverterisoptional.
Connection voltage MDB-2/C MDB-4/C MDB-6/C
230V/3ph/60Hz VFD-4
(required)
VFD-5.5
(required)
VFD-11
(required)
460V/3ph/60Hz VFD-2.2
(option)
VFD-4
(option)
VFD-7.5
(option)
575V/3ph/60Hz 2,2kW
(option)
4kW
(option)
7,5kW
(option)
Frequency inverters for connection voltage
575V/3ph/60Hz to be sourced locally.
1.5 
General
Fan
Fantype radial
Motordesign IEC
Motorprotection byPTCthermistor
Efciencylevel IE-3
Motorspeed max.3500rpm
Compressed air system
Requiredcompressed
airquality
dryandoil-freeaccordingtoISO8573-3
class6
Requiredpressure 4-5bar(60-75PSI)
Compressedair
connection
8mmpush-intting
Electrical data
Connectionvoltage:
- fan
- FilterControlpanel
- 230V/3ph/60Hz²
- 460V/3ph/60Hz
- 575V/3ph/60Hz
- 100-240VACsinglephase50-60Hz
Activationofstart/
stopdevice
by0-24VDCsignal

CART-D/C/E/PTFE - MaccordingtoDINEN60335-29
- MERV11accordingtoASHRAE52.2
CART-MB MERV16accordingtoASHRAE52.2
MDB-2/C MDB-4/C MDB-6/C
Compressedair
consumption(per
pulse)
35 nl
(1.2ft³)
75 nl
(2.6ft³)
75 nl
(3.7ft³)
Volumeof
compressedair
tank(s)
11litres(2.9
gallon)
22,9litres(6
gallon)
11+22,9
litres(2.9+6
gallon)
Filtersurfacewith
ltercartridges:
- CART-D 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-C 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-E 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-PTFE/10 20m²
(215ft²)
40m²
(431ft²)
60m²
(646ft²)
- CART-PTFE/15 30m²
(323ft²)
60m²
(646ft²)
90m²
(969ft²)
- CART-MB 21,4m²
(230ft²)
42,8m²
(461ft²)
64,2m²
(691ft²)
MDB-2/C MDB-4/C MDB-6/C
Certication:
- MDB-COMPACTwith
ltercartridges
CART-PTFE/15and
additionalstrobe
light
IFAW3
(pending)
IFAW3 IFAW3
Capacityofdust
drawer
33litres
(8.7gallon)
72litres
(19gallon)
72litres
(19gallon)
Weight³ 335kg
(739lbs.)
425kg
(937lbs.)
600kg
(1323lbs.)
Power(fan) 2.2kW
(3HP)
4.0kW
(5HP)
7.5kW
(10HP)
Currentdrawat:
- 230V
- 460V
- 575V
- 6,5A
- 3,25A
- 1,3A
- 12,0A
- 6,0A
- 2,4A
- 22,6A
- 11,3A
- 4,52A
Max.airow42850m³/h
(1675cfm)
5025m³/h
(2960cfm)
7180m³/h
(4225cfm)
Inletconnection Ø250mm
(9.8in.)
Ø355mm
(14.0in.)
Ø400mm
(15.7in.)
Min.ductconnection Ø250mm
(9.8in.)
Ø355mm
(14.0in.)
Ø400mm
(15.7in.)
Soundlevel(nom.)569dB(A) 71dB(A) 71dB(A)
2345
Refertotheavailableproductdatasheetfor
detailedproductspecications.
1.7 Dimensions
RefertoFig.Ionpage88.
1.7.1 FilterControl panel
RefertoFig.IIonpage88.
1.8 
RefertoFig.IIIonpage89.
1.9 Ambient conditions
Processtemperature:
- min.
- nom.
- max.
- 5°C(41°F)
- 20°C(68°F)
- 70°C(158°F)
Max.relativehumidity 80%
Suitableforoutdooruse no
1.10 
Themanufacturercannotbeheldliableforanytransportation
damageafterdeliveryoftheunit.Handletheunitandthe
accompanyingoptionsand/oraccessories,ifany,withcare.
2. Theuseofafrequencyinvertermakesthe60Hzfansuitabletorunona50Hz
powergrid.
3. withoutltercartridges
4. withnewCART-Dltercartridges;free-blowing
5. Nominalsoundlevelat1m(3ft)distance@1000m³/h(589cfm)perlter
cartridge.

0000104046/150915/0MultiDustBankCOMPACT EN-5
Refertosection4.3forliftinginstructions.
2 PRODUCT DESCRIPTION
2.1 Components
Thesystemconsistsofthefollowingmaincomponentsand
elements:
Fig. 2.1
A RamAir™pulseamplier(ltercleaningsystem),incl.
compressedairtank
B airinletmodule
C dustdrawer
D ltercartridges
E extractionfan
F airoutlet
G FilterControlpanel
Fig.2.1
A
B
C
F
G
E
D
Maincomponentsandelements
2.2 Operation
Thepollutedairfromtheexternaldeviceisextractedthrough
theairinletontheleftsideoftheunit.Theairpassesthelter
cartridgesinsidethehousing.Thelteredairisblownback
intotheworkshopbytheoutletofthefanhousing.
Theltercartridgesarecleanedindividuallybycompressedair
pulses.ThisiscalledtheRamAir™pulseamplier.Thedust
anddirtparticlesarecollectedinthedustdrawer.
2.2.1 Control
TheunitiscontrolledbyaPLCwhichhasthefollowingprimary
functions:
- start/stopofthefan
- automaticltercleaning
- indicationoflterreplacement
ThePLCislocatedinsidetheFilterControlpanel.

Theintegratedfanisstartedbyapushbuttononthe
FilterControlpanelorbyanexternalsignal,e.g.froma
weldingrobot.Whentheexternaldevicestops,thefanstops
aswell.Duringthedelaytimeofthefantheafterfumes,if
any,areremovedfromtheexternaldevice.
6
Ofine lter cleaning
Whenthefanstopswhilethepressuredropoverthelter
cartridgesishigherthan1200Pa(4.8in.WG),anofinelter
cleaningcycletakesplace.Thenumberofcompressedair
pulsesperltercartridgedependsontheactualpressuredrop.
Thresholdvalues:
- 800Pa(3.2in.WG):2pulsesperltercartridge
- 1000Pa(4in.WG):4pulsesperltercartridge
- 1200Pa(4.8in.WG):6pulsesperltercartridge
Online lter cleaning
Theautomaticltercleaningsystemisactivatedassoonas
thepressuredropexceeds1500Pa(6in.WG)duringuse.It
continues7untilthepressuredropisbelow1400Pa(5.6in.
WG).
Forced lter cleaning
Ifthepressuredrophasremainedbelow800Pa(3.2in.WG)
during30runninghoursofthesystem,anonlinelter
cleaningcycletakesplace(1pulseperltercartridge).

Replacementoftheltercartridgesisnecessarywhenthe
ltercleaningsystemcannotgetthepressuredropbelow
1500Pa(6in.WG)duringonehour.Thisisshownbythered
alarmlightontheFilterControlpanel.
3 SAFETY
General
Themanufacturerdoesnotacceptanyliabilityfordamageto
theproductorpersonalinjurycausedbyignoringofthesafety
instructionsinthismanual,orbynegligenceduring
installation,use,maintenance,andrepairoftheproduct
mentionedonthecoverofthisdocumentandany
correspondingaccessories.
Specicworkingconditionsorusedaccessoriesmayrequire
additionalsafetyinstructions.Immediatelycontactyour
supplierifyoudetectapotentialdangerwhenusingthe
product.



regulations.
User manual
- Everyoneworkingonorwiththeproduct,mustbefamiliar
withthecontentsofthismanualandmuststrictlyobserve
theinstructionstherein.Themanagementshouldinstructthe
personnelinaccordancewiththemanualandobserveall
instructionsanddirectionsgiven.
- Donotchangetheorderofthestepstoperform.
- Alwayskeepthemanualwiththeproduct.
Pictograms and instructions on the product

- Thepictograms,warningandinstructionsattachedtothe
productarepartofthesafetyfeatures.Theymustnotbe
6. IncaseofPRECO-N(precoat):Tomaintaintheprotectivelayerofprecoaton
theltercartridges,theltercleaningsystemwillnotbeactivatedduringthe
rst30runninghoursofthefanandwithin30hoursafterlterreplacement.
7. max.60minutes

0000104046/150915/0MultiDustBankCOMPACT EN-6
coveredorremovedandmustbepresentandlegibleduring
theentirelifeoftheproduct.
- Immediatelyreplaceorrepairdamagedorillegible
pictograms,warningsandinstructions.
Users
- Theuseofthisproductisexclusivelyreservedtoauthorised,
trainedandqualiedusers.Temporarypersonneland
personnelintrainingcanonlyusetheproductunder
supervisionandresponsibilityofskilledengineers.
- Stayalertandkeepyourattentiontoyourwork.Donotuse
theproductwhenyouareundertheinuenceofdrugs,
alcoholormedicine.
- Theproductisnottobeusedbychildrenorpersonswith
reducedphysical,sensoryormentalcapabilities,orlackof
experienceandknowledge,unlesstheyhavebeengiven
supervisionorinstruction.
- Childrenmustbesupervisednottoplaywiththeproduct.
Intended use8
Theproducthasbeendesignedexclusivelyforextractingand
lteringgasesandparticleswhicharereleasedduringthe
mostcommomweldingandcuttingprocesses.Usingthe
productforotherpurposesisconsideredcontrarytoits
intendeduse.Themanufactureracceptsnoliabilityforany
damageorinjuryresultingfromsuchuse.Theproducthas
beenbuiltinaccordancewithstate-of-the-artstandardsand
recognisedsafetyregulations.Onlyusethisproductwhenin
technicallyperfectconditioninaccordancewithitsintended
useandtheinstructionsexplainedintheusermanual.

Donotchangethespecicationsgiveninthismanual.

Modicationof(partsof)theproductisnotallowed.
Product combinations
Iftheproductisusedincombinationwithotherproductsor
machines,thesafetyinstructionsinthedocumentationof
theseproductsalsoapply.
Installation
- Theinstallationofthisproductisexclusivelyreservedto
authorised,trainedandqualiedengineers.
- Theelectricconnectionmustbeexecutedinaccordancewith
thelocalcodesandrequirements.Ensurecompliancewith
theEMCregulatoryarrangements.
- Duringinstallation,alwaysusePersonalProtective
Equipment(PPE)toavoidinjury.Thisalsoappliestopersons
whoentertheworkareaduringinstallation.
- Usesufcientclimbinggearandsafetyguardswhenworking
onahigherlevelthan2metres(localrestrictionsmay
apply).
- Donotinstalltheproductinfrontofentrancesandexits
whichmustbeusedforemergencyservices.
- Mindanygasandwaterpipesandelectriccables.
- Makesurethattheworkspaceiswellilluminated.
- Usecommonsense.Stayalertandkeepyourattentionto
yourwork.Donotinstalltheproductwhenyouareunderthe
inuenceofdrugs,alcoholormedicine.
- Aircontainingparticlessuchaschromium,nickel,beryllium,
cadmium,leadetc.,shouldneverberecycled.Thisairmust
alwaysbebroughtoutsidetheworkingarea.
8. “Intendeduse”asexplainedinEN-ISO12100-1istheuseforwhichthe
technicalproductissuitedasspeciedbythemanufacturer,inclusiveofhis
directionsinthesalesbrochure.Incaseofdoubtitistheusewhichcanbe
deducedfromtheconstruction,themodelandthefunctionofthetechnical
productwhichisconsiderednormaluse.Operatingthemachinewithinthe
limitsofitsintendedusealsoinvolvesobservingtheinstructionsintheuser
manual.
Use
WARNING!
Firehazard!Donotusetheproductfor:
- polishingapplicationsincombinationwith
grinding,weldingoranyotherapplicationthat
generatesparks.Fibresfrompolishingorabrasive
apdisksarehighlyammableandposeahigh
riskoflterreswhenexposedtosparks.
- gouging
- extractingand/orlteringammable,glowingor
burningparticlesorsolidsorliquids
- extractingand/orlteringofaggressivefumes
(suchashydrochloricacid)orsharpparticles
- extractingand/orlteringdustparticleswhichare
releasedwhenweldingsurfacestreatedwith
primer
- suckingcigarettes,cigars,oiledtissues,andother
burningparticles,objects,andacids
WARNING!
Explosionhazard!Donotusetheproductfor
explosion-hazardousapplications,e.g.:
- aluminiumlasercutting
- grindingaluminiumandmagnesium
WARNING!
Donotusetheproductfor:
- extractionofhotgases(morethan70°C/158°F
continuously)
- amespraying
- Inspecttheproductandcheckitfordamage.Verifythe
functioningofthesafetyfeatures.
- Duringuse,alwaysusePersonalProtectiveEquipment(PPE)
toavoidinjury.Thisalsoappliesforpersonswhoenterthe
workarea.
- Checktheworkingenvironment.Donotallowunauthorised
personstoentertheworkingenvironment.
- Protecttheproductagainstwaterandhumidity.
- Makesuretheroomisalwayssufcientlyventilated;this
appliesespeciallytoconnedspaces.
- Makesurethattheworkshop,inthevicinityoftheproduct,
containssufcientapprovedreextinguishers(suitablefor
reclassesABC).
- Donotleaveanytoolsorotherobjectsinorontheunit.
- Theweldingcurrentreturncircuitbetweentheworkpiece
andtheweldingmachinehasalowresistance.Thusavoid
connectionbetweentheworkpieceandtheMDB-COMPACT,
sothatthereisnopossibilityoftheweldingcurrentowing
backtotheweldingmachineviatheprotectiveearth
conductoroftheMDB-COMPACT.
Service, maintenance and repairs
- Obeythemaintenanceintervalsgiveninthismanual.
Overduemaintenancecanleadtohighcostsforrepairand
revisionsandcanrendertheguaranteenullandvoid.
- AlwaysusePersonalProtectiveEquipment(PPE)toavoid
injury.Thisalsoappliesforpersonswhoentertheworkarea.
- Makesuretheroomissufcientlyventilated.
- Usetools,materials,lubricantsandservicetechniqueswhich
havebeenapprovedbythemanufacturer.Neveruseworn
toolsanddonotleaveanytoolsinorontheproduct.
- Safetyfeatureswhichhavebeenremovedforservice,
maintenanceorrepairs,mustbeputbackimmediatelyafter
nishingthesejobsanditmustbecheckedthattheystill
functionproperly.
- Usesufcientclimbinggearandsafetyguardswhenworking
onahigherlevelthan2metres(localrestrictionsmay
apply).
- Cleantheareaafterwards.

0000104046/150915/0MultiDustBankCOMPACT EN-7
ATTENTION
Service,maintenanceandrepairsmustbe
performedinaccordancewithdirectiveTRGS560
andTRGS528byauthorised,qualiedandtrained
persons(skilled)usingappropriateworkpractices.
ATTENTION
Beforeyoucarryoutoutservice,maintenanceand/
orrepairjobs:
- fullydisconnecttheunitfromthemains
- disconnectthecompressedairsupply
- de-energizetheconnectedexternaldevice
Personal protective equipment (PPE)
Wearrespiratoryprotectionandprotective
glovesduringservice,maintenanceand
repairs.
WARNING
Theindustrialvacuumcleanerthatyouuseduring
serviceandmaintenancemustmeetdustclassH
accordingtoEN60335-2-69orHEPAclass
(efciency≥99.97%at0.3µm).
4 INSTALLATION
4.1 Tools and requirements
Youneedthefollowingtoolsandrequirementstoinstallthe
unit:
- liftingequipment,e.g.afork-lifttruckorcrane
- liftinggear(refertosection4.3)
- basictools
4.1.1 To be sourced locally
- Start/stopdevice(refertosection4.6.2)
- Nonreturnvalve(refertosection4.9)
- Ductworktoconnecttheunitwiththeexternaldevice
- Connectionwires(refertosection4.6)
- Compressedairregulator(incaseyouhavenotselecteda
CAR-KIT)
- CompressedairhoseØ8mm(L=3m/10ft)

- inspectionhatch(refertosection4.8)

- option:frequencyinverter(refertosection1.4.1)

- strobelight(refertosection4.6.1)
4.2 Unpacking
Makesurethattheproductiscomplete.Thepackagemust
contain:
- MDB-COMPACT(pre-assembled)
- squarekey(tolock/unlockthedustdrawer)
- screwstud(4)+locknutM10(4)
- FilterControlpanel
- double-bitkey(tolock/unlocktheFilterControlpanel)
4.3 
Theunitcanbeliftedbychains,strapsorcables.
Refertosection1.5fortheweightoftheunits.
ATTENTION
Tosafelylifttheunit,obeytheinstructionsthat
follow.
- Useallfoureyebolts.
- Makesurethattheliftinggeariscorrectly
attached.
- Lifttheunitinfullyhorizontalposition.Ifnot
level:adjustthechain/strap/cablelength.
- Angleofchains/straps/cables:max.45°.
- Donotaddanyadditionalmassontheunit(e.g.
parts,tools).
- Donotwalkunderthesuspendedload.
- Useliftingequipmentandproceduresthatcomply
withthefederal,stateorlocaldirectives.
• RefertoFig.IVonpage90fordetailedlifting
instructions.
4.4 Positioning
Mountingpossibilities:
- ontheoor
- onaplatform
- onaframe
WARNING
Beforeyouinstalltheunit,makesurethatthe
foundationisstrongenough.Refertosection1.5for
theweightoftheunit.
• Usealiftingdevicetobringtheunittotheworkingarea.
• Lifttheunittoitsnalposition.Tosafelyinstalltheunit,
obeytheliftinginstructionsofsection4.3.

• Makesurethattheunitislevel.
Ifnecessary,useshimstomaketheunitlevel.
ATTENTION
Tomaketheunitlevel,makesurethatyousupport
theangularpointsaswellastheseambetweenthe
lterhousing(A)andthefanhousing(B).
A
B
C
AB
C
C
C
C
F
C
D
E
G (M10x25)
C
A B
6supportpoints(bottomview)

Iftheunitisplacedonaplatformorframe,itmustbe
attachedtothisdevice.
RefertoFig.Vonpage91fortheholepattern
andexternaldimensionsoftheunit.
Thepackagecontains4screwstuds100mm(3.9in.)with4
locknuts.

0000104046/150915/0MultiDustBankCOMPACT EN-8
Fig. 4.1
• Insertthe4screwstuds(A)inthebottomoftheunit.
• Attachthemtotheplatformorframewiththe4locknuts
(B).
• Makesurethattheunitislevel.
Fig.4.1
A (4x)
B (4x)
Mountingonplatformorframe(imageofframeindicative
only)
4.5 Filter cartridges
Toinstalltheltercartridges,proceedasfollows.
Fig. 4.2
• Loosenthestarknob(F)anddisassemblethecoverplate
(E),thenut(D)andthemetalwasher(C).
• Puttheltercartridge(B)onthecartridgeholder(A).
• Installtheremovedpartsinreverseorder.
Fig.4.2
BA
DC E F
Installationoftheltercartridges
ATTENTION
Makesurethatthefrontoftheltercartridge
aligns*)withthelterhousing,sothatthelidcloses
well.Ifthisisnotthecase,theltercartridgeisnot
positionedcorrectly.Thiscancauseleakageandless
efcientoperationoftheltercartridge.
*)tolerance:max.2mm(0.1in.)
>2 mm
max. 2 mm
>2 mm
max. 2 mm
>2 mm
max. 2 mm
>2 mm
max. 2 mm
• Dothesameprocedurefortheremaininglter
cartridge(s).
4.6 Electric connection
CAUTION!
Theelectricconnectionmustbeexecutedin
accordancewiththelocalrequirements.Ensure
compliancewiththeEMCregulatoryarrangements.
Tobesourcedlocally:
*) Cable Cable

For
connection

To:
A Mainscable singlephase+earth
1mm²(3G1/
AWG18)
FilterControl
panel
themains
Mainscable three-phases+
earth4mm²(4G4/
AWG10)
frequency
inverteror
otherstart/
stopdevice
themains
Fancable three-phases+
earth4mm²(4G4/
AWG10)(shielded
cable)
fanmotor frequency
inverteror
otherstart/
stopdevice
PTCcable 2-cored0,75mm²
(2xAWG18)(shielded
cable)
fanmotor frequency
inverteror
otherstart/
stopdevice
B Connection
cable
2-cored0,75mm²
(2xAWG18)(shielded
cable)
PLC frequency
inverteror
otherstart/
stopdevice
CConnection
cable
8-cored(including
earthwire)0,75
mm²(8xAWG18),
PVCoutersheath
lterunit FilterControl
panel
D Connection
cable
2-cored0,75mm²
(2xAWG18)
pressure
transmitter
FilterControl
panel
*)CorrespondswiththecableglandsindicatedinFig.4.3
4.6.1 FilterControl panel
TheFilterControlpanelmustbeinstalledataclearlyvisible
andaccessibleposition.

0000104046/150915/0MultiDustBankCOMPACT EN-9
ATTENTION
TomeettheIFAW3certicationrequirements,you
mustinstallanadditional24VDCstrobelightto
emphasizethealarmstatusoftheFilterControl
panel.Itmustperform65+/-10ashesperminute
atalightintensityof700-1000cd,inaccordance
withstandardEN842:1996+A1:2008.
Fig. 4.3
• InstalltheFilterControlpanelatanappropriateposition.
• OpentheFilterControlpanelwiththesupplieddouble-bit
key.
• Putthesuppliedcableglandsinthebottomofthe
FilterControlpanel;
A:M20steel
B:M16black
C:M20black
D:M16blackpp


• ConnecttheFilterControlpaneltothelterunitin
accordancewiththeseparatelysuppliedelectricaldiagram.
• ConnecttheFilterControlpaneltothemainsinaccordance
withtheseparatelysuppliedelectricaldiagram.
Fig.4.3
0000104050/0
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
A B C
A
D
A
ElectricconnectionoftheFilterControlpanel
Parameter setting
IncaseofPRECO-N(precoat)onCART-DorCART-Clter
cartridges,youmustmakeajumpersettingontheterminal
blocktopostponetheinitialactivationofthecleaningsystem9.
Fig. 4.4
• Ifapplicable,putajumperontheterminalblock(A).
Jumper setting
UseofPRECO-N
(refertosection4.8)
yes 9+10
no none
Fig.4.4
0000104050/0
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
1 2X3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PE2 PE3 PE1
PE N L PE 24V DC ΔP 0-20 mA 24V DC Compressed air 24V DC Remote FAN start 24V DC Precoat select Membrane valve 1 Membrane valve 2 Membrane valve 3 Membrane valve 4 Membrane valve 5 Membrane valve 6 0V DC FAN out FAN out PE
USE COPPER
CONDUCTORS ONLY
60
°C (140°F)
TORQUE:
0.6-0.8 Nm
A B C
A
D
A
TerminalblockinsideFilterControlpanel
9. TomaintaintheprotectivelayerofPRECO-Nontheltercartridges,thelter
cleaningsystemwillnotbeactivatedduringtherst30runninghoursofthe
fanandwithin30hoursafterlterreplacement.
4.6.2 Fan
Tostartthefan,thestart/stopdevicereceivesa24VDCsignal
fromthePLC.
Astart/stopdeviceisnotincludedinthescopeof
supply.Toreducepeakloadsonthemains,we
recommendtheinstallationofastar-deltaswitch,a
frequencyinverteroranequivalenttostartthefan.
Thefanstartermustbeabletoreceivea0-24VDC
signalfromthePLC.
ATTENTION

Theuseofafrequencyinvertermakesthe60Hzfan
suitabletorunona50Hzpowergrid.
Settingoffrequencyinverter:
- inputvoltage:400V
- outputvoltage:230V
- frequency:max.60Hz
Fig. 4.5
• Disassemblethefrontpanel(A)ofthefanhousing.
• Connectthefantothemainsinaccordancewiththe
separatelysuppliedelectricaldiagram,thewiringdiagram
onthemotorconnectionblockandtheidenticationplate.
• ConnectthePTCcableinaccordancewiththeseparately
suppliedelectricaldiagram.
• PushtheSTART/STOPFANbutton(ref.Fig.5.1A)tostartthe
fan.
• Makesurethatthedirectionofrotationofthemotoris
correct(clockwise).Anarrow(B)onthemotorshowsthe
correctdirectionofrotation.
• PushtheSTART/STOPFANbuttonagaintostopthefan.
• Ifnecessary:changetheconnectionofthephases.
• Installthefrontpanel.
Fig.4.5
A
B
Electricconnectionofthefan
4.7 Compressed air connection
ATTENTION
Thecompressedairmustbedryandoil-free
accordingtoISO8573-3class6.
Toconnectthecompressedair,proceedasfollows.