Pneumatic Division F105 Installation and maintenance instructions

Filter
w/Manual Drain
Introduction
Follow these instructions when installing, operating, or servicing
the product.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
CAUTION
Polyurethane bowls, sight glass and sight domes on these
units may be attacked by certain chemicals. Never use
solvents like carbon tetrachloride, trichlorethylene, acetone,
or paint thinner to clean any parts. These elements can
cause crazing or failure of the plastic parts. The
polyurethane resin parts are compatible with most
hydrocarbon based synthetic lubricants but, before using,
check with the manufacturer of the lubricant or oil for
compatibility with polyurethane resin.
TO CLEAN POLYURETHANE BOWLS USE MILD SOAP
AND WATER ONLY!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from The Company, its
subsidiaries and authorized distributors provide product and/or system
options for further investigation by users having technical expertise. It
is important that you analyze all aspects of your application, including
consequences of any failure and review the information concerning
the product or systems in the current product catalog. Due to the
variety of operating conditions and applications for these products or
systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by The Company and its subsidiaries at any time without
notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
Maximum Recommended Pressure Drop:
kPa PSIG bar
Particulate Filter 70 10 0.7
With Polyurethane Bowl
kPa PSIG bar
Operating Pressure Maximum 1034 150 10.0
Operating Temperature Range 4°C to 49°C
(40°F to 120°F)
With Zinc Bowl
kPa PSIG bar
Operating Pressure Maximum 2068 300 21.0
Operating Temperature Range 4°C to 82°C
(40°F to 180°F)
With Zinc Bowl & Wrap Around Sight Gauge
kPa PSIG bar
Operating Pressure Maximum 1723 250 17.0
Operating Temperature Range 4°C to 66°C
(40°F to 150°F)
Internal Auto Drain Installed
kPa PSIG bar
Operating Pressure Maximum 1207 175 12.0
Operating Temperature Range 4°C to 66°C
(40°F to 150°F)
ANSI Symbols
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Pneumatic Division
Richland, Michigan 49083
269-629-5000
Installation & Service Instructions
IS-F105
F105 Particulate Filter
ISSUED: July, 2005
Doc. #ISF105, ECN #050983, Rev. 1

F105 Particulate Filter IS-F105
Installation
1. The filter should be installed with reasonable accessibility
for service whenever possible – repair service kits are
available. Keep pipe or tubing lengths to a minimum with
inside clean and free of dirt and chips. Pipe joint compound
should be used sparingly and applied only to the male
pipe – never into the female port. Do not use PTFE tape
to seal pipe joints – pieces have a tendency to break off
and lodge inside the unit, possibly causing malfunction.
Also, new pipe or hose should be installed between the
filter and equipment being protected.
2. The upstream pipe work must be clear of accumulated
dirt and liquids.
3. Select a filter location as close as possible to the
equipment being protected and upstream of any pressure
regulator.
4. Install filter so that air flows in the direction of arrow on
body.
5. Install filter vertically with bowl drain mechanism at the
bottom. Free moisture will thus drain into the sump “quiet
zone” at the bottom of the bowl.
Bowl Seal
Body
Filter
Element
Bowl (Hand Tighten)
Bowl Guard
Deflector
(Vane Plate)
Element
Retainer
O-Ring
Manual Drain
(Finger Tighten)
Maintenance
To maintain maximum filtering efficiency, and to avoid excessive
pressure drop, the filter must be kept clean. On standard
filters, open drain cock (turn clockwise) periodically and drain
off any bowl accumulation before it reaches level of lower
baffle. Bowl drainage is automatic in the “Piston Drain” model,
however, manual draining can also be done by removing the
bowl. A visible coating of dirt or condensate on the filter
element surface, or an excessive pressure drop, is an indication
that cleaning is necessary.
Cleaning
To clean, it is not necessary to remove filter from the line.
Disassembly is simple and does not require tools. Use the
drawing on the reverse side of this sheet as a guide. Before
disassembly, shut off air supply and depressurize filter. Clean all
parts, except plastic bowl, with alcohol and blow out from the
inside. Plastic bowls must be cleaned with household soap only.
“Auto Drain” Operation
Auto Drain filters are equipped with a float actuated device
which automatically ejects liquid contaminants. If supplied in
Kit Form, Part No. SA602MD or SAF105MD, the Auto Drain
can be installed by simply removing the bowl and then the bowl
draincock. Insert the Auto Drain in place of the removed
draincock and reassemble the unit in reverse order.
Kits Available
Product Bowl
Description Number Type
Bowl*
Polyurethane BKF105B B
Zinc BKF105D D
Zinc with Wrap
Around Sight Gauge BKF105W W
Element Kits
5 Micron EK100G B, D, W
40 Micron EK100J B, D, W
Repair Kit
Deflector,
Element Retainer RKF100 B, D, W
Internal Auto Drain
(Optional) SA602MD B, D
SAF105MD W
Internal Auto Drain
Repair Kit RK602MD B, D, W
Auto Drain Dirt Shield F700-0071P B, D, W
*Bowl kits include bowl seal and bowl guard assembly.
Lightly grease with provided lubricant.
Inspect for nicks, scratches, and surface imperfections.
If present, reduced service life is probable and future
replacement should be planned.
Clean with lint-free cloth.
Autodrain Ki
t
Autodrain
Dirt Shiel
d