Pneumatic Division IS-F75 Installation and maintenance instructions

Pneumatic Division
Richland, Michigan 49083
269-629-5000
Installation & Service Instructions
IS-F75
F75 Particulate Filter
ISSUED: March, 2008
Supersedes: September, 2005
Doc. #ISF75, EN #080241, Rev. 2
Introduction
The F75 air filters remove impurities from the air stream two
ways — dynamically by centrifugal force, by which the deflector
throws out heavier particles and entrained water, and statically
through the filter element itself, which filters out the smaller
particles. The F75 filter provides enough filtration for most
pneumatic applications. However, in situations where water
and/or oil aerosols must also be filtered out, an F71 coalescing
filter should be installed also. Follow these instructions when
installing, operating, or servicing the product.
Application Limits
These products are intended for use with compressed air in
industrial applications. For other applications, consult factory
before use.
Maximum Recommended Pressure Drop:
kPa PSIG bar
Particulate Filter 70 10 0.7
With Polyurethane Bowl with Polyethylene
Bowl Guard
kPa PSIG bar
Operating Pressure Maximum 1034 150 10.2
Operating Temperature Range 4°C to 49°C
(40°F to 120°F)
With Metal Bowl
kPa PSIG bar
Operating Pressure Maximum 2068 300 21.0
Operating Temperature Range 4°C to 82°C
(40°F to 180°F)
With Metal Bowl with Wrap Around Sight Gauge
kPa PSIG bar
Operating Pressure Maximum 1723 250 17.0
Operating Temperature Range 4°C to 66°C
(40°F to 150°F)
ANSI Symbols
Installation
All FRL components are individually tapped (NPT or BSPP) to
allow direct mounting to piping. Also, each component comes
equipped with the necessary screws and O-rings to enable
connection to other components of the same series without
the need for pipe nipples or special adaptors. Before installing,
CAUTION
Polyurethane bowls, sight glass and sight domes on these units may be
attacked by certain chemicals. Never use solvents like carbon tetrachloride,
trichlorethylene, acetone, or paint thinner to clean any parts.These elements
can cause crazing or failure of the plastic parts.The polyurethane resin parts
are compatible with most hydrocarbon based synthetic lubricants but, before
using, check with the manufacturer of the lubricant or oil for compatibility
with polyurethane resin.
TO CLEAN POLYURETHANE BOWLS USE MILD SOAP AND WATER
ONLY!
!
WARNING
Product rupture can cause serious injury.
Do not connect regulator to bottled gas.
Do not exceed maximum primary pressure rating.
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to this
product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered by
paint, etc. If masking is not possible, contact your local representative
for replacement labels.
!
Safety Guide
For more complete information on recommended application guidelines, see
the Safety Guide section of Pneumatic Division catalogs or you can download
the Pneumatic Division Safety Guide at: www.parker.com/pneumatics
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any failure
and review the information concerning the product or systems in the current
product catalog. Due to the variety of operating conditions and applications for
these products or systems, the user, through its own analysis and testing, is
solely responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements of the
application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by The
Company and its subsidiaries at any time without notice.
EXTRA COPIES OFTHESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION
IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZETHESE PRODUCTS.
CONTACT YOUR LOCAL REPRESENTATIVE.
!
!
A
Filter
w/Manual Drain
Adsorber
w/Manual Drain

F75 Particulate Filter IS-F75
Bowl Assembly
Filter Element
Filter Retainer
Bowl Gasket
Deflector
Body
(Not Sold Separately)
1/4", 3/8", 1/2"
Manual Drain
Lightly grease with provided lubricant.
Inspect for nicks, scratches, and surface imperfections.
If present, reduced service life is probable and future replacement
should be planned.
Clean with lint-free cloth.
5
4
3
2
1
0 10 20 30 40 50 60 70 80 90 100
F75 Filter Performance Data
Pressure Drop
Across Unit (PSIG)
02
03
04
25
PSIG
25
PSIG
25
PSIG
100
PSIG
100
PSIG
100
PSIG
Service Kits / Parts Available
Description F75, 1/4", 3/8", & 1/2"
Bowl Gasket GSK-F55-1011
Deflector F55-0751P
Filter Element
“G” - 5 µ EK55G
“J” - 40 µ EK55J
Filter Retainer F55-0491P
Bowl Assembly
“B” - Polyurethane w/Polyethylene Bowl
Guard, 150 PSI Maximum Pressure BKF55B
“D” -
Zinc Bowl, 300 PSI Max. Pressure BKF55D
“W” -
Zinc Bowl w/Wraparound Sight
Gauge, 250 PSI Maximum Pressure BKF55W
Manual Drain SA600Y7-1
Repair Kit for All Internal Auto Drains RK602MD/M4
Accessories
Part Bowl
Description Number Type
Internal Automatic Drain
Plastic (“R” Option, 175 PSI Max. Pressure) SA602MD B, D
Brass (“RX77” Option) SA605MD B, D
Brass (“R” Option, 175 PSI Max. Pressure) SAF105MD W
Wall Mount Bracket SAR55Y57 —
blow out pipe line to remove scale and other foreign matter. This
unit has DRYSEAL pipe threads; use pipe compound or tape
sparingly to male threads only. Install units in pipe line so that
flow is in direction indicated by arrows on faces of body. Install
as near as possible to equipment serviced.
Maintenance
To maintain maximum filtering efficiency, and to avoid excessive
pressure drop, the filter bowl and element must be kept clean.
Turn drain valve clockwise, from bottom, to drain any bowl
accumulation before it reaches level of lower baffle. To aid in the
draining of the bowl, an internal automatic drain (PN SAF105MD)
may be installed to automatically drain bowl accumulation. A
visible coating of dirt or condensate on filter element, or an
excessive pressure drop, indicates cleaning is necessary.
CAUTION: FILTER BOWL MUST BE CLEANED WITH
HOUSEHOLD SOAP ONLY!
!