Waterco AQUABIOME Service manual

Waterco Limited ABN 62 002 070 733
(W23421) 07/2008
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Notice to Installer
This manual contains important information about the installation, operation
and safe use of this product. Once the product has been installed this manual
must be given to the owner/ operator of this equipment.
This equipment must be installed and serviced by a qualified technician.
Improper installation can create electrical hazards which could result in property
damage, serious injury or death. Improper installation will void the warranty.
WARNING
!
AQUABIOME
Installation &
Instruction Manual

Table of
Waterco Aquabiome
AQUABIOME ------------------------------------------------- 01
Filtering Pond Water ------------------------------------ 01
A Typical Pond Filter System --------------------------- 02
The Benets Of Using An Aquabiome ---------------- 03
How Does The Aquabiome Filter Work? --------------- 04
Choosing The Correct Aquabiome For Your Pond ---- 05
Installation Instructions --------------------------------- 06
Starting Up the Aquabiome ----------------------------- 07
Backwashing Procedure for the Aquabiome ---------- 08
IMPORTANT NOTES ---------------------------------------- 09
AQUABIOME
Aquabiome has been engineered specically for ponds and water gardens. Aquabiome provides
mechanical and biological ltration in a single housing.
Its ability to support dense populations of nitrifying bacteria, its reliability and easy maintenance,
makes Aquabiome especially suitable for high density recirculation systems.
Effective
Excellent Nitrication and Mechanical ltration
Efcient
Hydraulically efcient lter design, balanced slotted laterals to maximize water ow and ltration.
Durable
Corrosion resistant and UV stabilised for outdoor installation.
Air-Backwash
Air assisted hydraulic backwash, saving time and water.
Superior Quality
Aquabiome breglass lters embody the latest in breglass winding technology.
Filtering Pond Water
To maintain good water clarity and a safe environment for sh, the pond water requires a combination
of the following features:
1. Mechanical Filtration
2. Biological ltration
3. U.V. Sterilisation
4. Good circulation
5. Aeration
In simple terms, the ‘mechanical ltration’ is basically straining the water, separating the solids
from the liquid. The solid matter in a pond is usually made up from different forms of debris, which
maybe found at any level in the water. The presence of these solids and suspended particles will
make the pond water appear murky or cloudy, making it difcult for visual inspection of the sh.
The water clarity may not necessarily be a problem to the sh, provided the debris and suspended
solids are of a non-harmful nature.
I pg 01

Waterco Aquabiome
I pg 03
However, some of the debris in a pond can create problems for the sh, often caused by Ammonia,
which is produced by faecal, mucus, and other decaying matter. To overcome the build up of harmful
Ammonia in the pond water, it is necessary install a ‘Biological lter’. Most often, a Biological lter
is a large chamber full of media, which breeds and cultures ‘good bacteria’. Within the Biological
lter, the good bacteria consume and convert the harmful Ammonia into harmless Nitrate.
Conventional pond ltration systems generally keep the mechanical and Biological ltration aspects
separate, and as such the equipment involved can be rather large and bulky. In addition to the size
considerations, most conventional lter systems may require a high degree of maintenance and
cleaning. This can prove to be very time consuming particularly during the summer months, when
the frequency of cleaning can be so often, it becomes impractical.
Combined with the Mechanical and Biological ltration, it is essential that the pond water is re-
circulated (turnover time) at a rate of every: 2 – 3 hours.
A Typical Pond Filter System
Most basic conventional Pond lter systems employ a stage process, which may comprise of the
following parts.
(i) First stage - Sedimentation chamber or Vortex
(ii) Second stage - Aeration for Biological lters
(iii) Third stage - Biological chamber lter
(iv) Fourth stage - Hi Rate sand lter
(v) Fifth stage - U.V. Sterilisation
(vi) Sixth stage - Venturi or waterfall
In a lter system of the above type, the rst stage can be a simple chamber with bafe plates, or
a more sophisticated Vortex chamber, which will remove between 50 – 70% of the solid waste
matter.
The second stage would be air supplied by a simple air pump and air stone, injecting the air directly
into the water owing through the Biological lters. The Oxygen provided will enhance the life and
growth of the bacteria colonies assisting with the removal of Ammonia.
The third stage can comprise of several media types and may assist in clearing another 15 – 20%
of the debris, though these lters can be very difcult to clean.
Whilst the Fourth stage – The Hi Rate sand lter, will work efciently in removing the remaining
solids down to 7 - 10 microns in size & maintaining water clarity. However a downside in using a
‘pressure sand lter’ is, that it may clog very rapidly (perhaps on a daily basis) which would cause
the need for regular cleaning or backwashing.
The fth stage – Uses Ultra Violet light to sterilise and for inhibiting the growth of Algae and other
undesired organic matter.
The sixth stage – Aeration for the pond supplied either via a Venturi (and or) a waterfall. A waterfall
can make a very attractive feature in the pond, though it may cool the water, which could inhibit
sh growth.
Any pond lter system must run 24 hours a day – seven days a week!
This is essential to ensure that all aspects of the system work on a continuous basis to ensure a
safe and healthy environment for the sh to live.
Therefore, a major consideration for the pond owner is the power and water consumption used to
maintain the pond ltration. Usually, Hi Rate sand lters need a fairly powerful pump to force the
water through the ne sand, and this can prove expensive when running on a continuous basis.
Likewise, the frequency of backwashing will lead to a large volume of water being required. This
too can prove costly in the long run.
The Benets Of Using An Aquabiome
The principal of using an Aquabiome is to combine the Biological ltration aspect with the
mechanical ltration (water polishing).
By combining these two ltration aspects (mechanical & Biological), using an Aquabiome, the
whole system can be more compact than a traditional - conventional pond lter system. Or, the
Aquabiome can also be used to enhance an existing system. In addition, the Aquabiome requires
far less pressure than a conventional Hi Rate sand lter, therefore the type of pump needed will
require far less power. Possibly reducing power use by 50%!
Perhaps most important of all, an Aquabiome will require far less maintenance – cleaning or back
washing than a typical Hi Rate pressure sand lter. This will mean you could save a considerable
amount of wasted water and time, whilst keeping your pond in ‘tip top condition!

Waterco Aquabiome
I pg 05
Choosing The Correct Aquabiome For Your Pond
* Maximum fish stocking weight depends on the percentage of body weight fed daily.
• Ornamental fish weight based on feeding rate of 3% of body weight.
• Aquaculture fish weight based on feeding rate of 1% of body weight.
Aquabiome ASM400 ASM500 ASM600 ASM750 ASM900
Nominal Diameter
mm / inch
400 / 16 500 / 20 600 / 24 750 / 30 900 / 35
Filter Surface Area
m2 / ft2
0.13 / 1.4 0.2 / 2.1 0.3 / 3.2 0.44 / 4.9 0.64 / 7.15
Media Volume litres /
gallons
43 / 11.3 68 / 18 117 / 30.9 199 / 52.6 303 / 80
Media Weight kg / lbs 21.5 / 5.7 34 / 9 58.5 / 15.45 99.5 / 26.3 151.5 / 40
Biolter Surface Area
m2 / ft2
47.3 / 509 74.8 / 805 128.7 / 1385 218.9 / 2356 333.3 / 3588
Inlet / Outlet
Connections
40mm/ 50mm
[EU] / 11/2”
40mm/ 50mm
[EU] / 11/2”
40mm/ 50mm
[EU] / 11/2”
50mm / 63mm
[EU] / 2”
50mm / 63mm
[EU] / 2”
Min - Max Flow Rate
lpm 52 - 101 80 - 157 120 - 226 180 – 353 255 - 509
m3/hr 3.1 – 6.1 4.8 – 9.4 7.2 – 13.5 10.8 – 21.2 15.3 – 30.5
gpm 13.7 – 26.7 21.1 – 41.5 31.7 – 59.7 47.6 – 93.3 67.4 – 134.5
Max Pond Size litres /
gallons
13,000 / 3,434 20,000 / 5,300 36,000 / 9,500 60,000 / 15,900 90,000 / 24000
Feed Rate kg / lbs
per day
0.32 / 0.71 0.5 / 1.1 0.9 / 1.98 1.5 / 3.31 2.4 / 5.29
Total Ornamental Fish
weight* kg / lbs
10.7 / 23.6 16.7 / 36.8 30 / 66.1 50 / 110.2 80 / 176.4
Total Aquaculture
Fish weight* kg / lbs
32 / 70.5 50 / 110.2 90 / 198 150 / 330.7 240 / 529
Tank Diameter mm /
inch
421 / 16.5” 520 / 20.5” 622 / 24.5” 772 / 30.4” 923 / 36.3”
Overall Height mm
/ inch
856 / 33.7” 815 / 32.1” 880 / 34.6” 993 / 39.1” 1115 / 43.9”
Valve Size mm / inch 40 / 11/2” 40 / 11/2” 40 / 11/2” 50 / 2” 50 / 2”
Bed Depth mm / inch 290 / 11.4” 290 / 11.4” 360 / 14.2” 400 / 15.7” 440 / 17.3”
How Does The Aquabiome Filter Work?
The Aquabiome should be installed after your strainer/Vortex and main biological lter system.
A suitably sized pump must be selected to ensure the correct water ow is delivered to the
Aquabiome. Once installed, the Aquabiome will remove suspended solids down to 10 microns in
size, maintaining your water clarity to a very high standard.
The pumped water is fed to the Multi-port valve and diverted to the lower lter inlet. The inowing
water is evenly dispersed through the special slotted pipes (Laterals) within the lower section of
the lter. The contaminated water ows upwards through the lter vessel depositing waste matter
between the crevices of the Biomedia.
To assist the growth of Bacteria for removal of the Ammonia present in the contaminated inowing
water, you will need to charge the system with: ‘Filter Start’. Once added to the inowing water,
good bacteria will begin to colonise on the lter media enhancing the biological action.
The Aquabiome is designed to reduce the amount of maintenance (and waste water) required
and ideally if the equipment has been correctly sized, backwashing will only be required on a
weekly basis. The backwashing process is assisted by the use of a very powerful blower (air
compressor) and the whole procedure will take less than 5 minutes to perform. (See general running
instructions).
The Aquabiome is designed to ensure servicing simplicity. The main lter body has a large 8”
diameter lid for easy access to the internals of the lter. Both the top collector assembly and
laterals can be easily unscrewed and removed for cleaning.

Waterco Aquabiome
I pg 07
13. Once all glued pipe connections have been completed, ensure adequate time for the adhesive
to dry. Most likely this will be at least 12 hours.
14. IMPORTANT! Ensure the pipe-work and glued joints have had adequate time to vent any
toxic (or ammable) fumes, before starting the air blower. Ideally, run the water pump for
at least an hour before testing the blower on the system.
15. IMPORTANT! The electrical connection of the blower must be made by a qualified
electrician, and in accordance with local regulations. The blower unit must be protected
by an RCD - residual current device.
16. Remove the main lter lid, then, unscrew the top collector assembly. Check to ensure all the
Laterals are securely in place in the bottom of the lter.
17. Ensure you have the correct amount of media as stated in the table above in section 5 –
Specications. Carefully pour in the media into the lter avoiding any spillages. Once the whole
amount is in the lter, re t the collector unit and then, the main lter lid.
Starting Up The Aquabiome
1. Re-check all threaded connections to ensure they are watertight and select ‘Filter’ mode on the
Multi-port valve.
2. Select the open position of the isolator valve, this will be when the white arrow is pointing to
12pm position and the handle is across the pipe-work.
3. Ensure system water level is to correct level and start the main circulating pump. Water will
begin to ow through the lter, which should be observed at the top of the vessel within a few
moments. With the lter and valves in this position, the lter is working in it’s normal – Filter
mode.
4. Once the unit has been run for a while, check all joints to ensure there are no leaks. To check
that the blower is functioning correctly, follow the backwash procedure as stated below.
5. Once all parts of the system have been tested, add some ‘filter start’ to prime the filter for
biological growth. (Consult your dealer).
Installation Instructions:
1. Prior to installation: Prepare an area large enough to stand all the equipment allowing adequate
space for connecting pipe-work and routine servicing. Once you have decided on the optimum
position, prepare a at and level concrete base to accommodate the unit.
2. Remove lter – Air blower and pipe-work from packaging. Check to ensure all parts are present
and are in good condition.
3. Place the main lter unit on the pre-prepared concrete base making sure that both the blower
and the lter vessel are secure.
4. Connect the Multi-port valve onto the top and bottom bulkheads, ensuring that the ‘O’ rings are
in place. Tighten the connecting unions by hand only.
5. Connect the Non Return Valve unit between the Multi-port Valve and the blower unit ensuring
that all ‘O’ rings are in position. Tighten the connecting unions by hand only.
6. Connect the waste - water sight glass assembly to the waste connection of the Multi-port valve
(on LHS) ensuring that the ‘O’ rings are in place. Tighten the connecting unions by hand only.
7. Connect the isolator valve unit to the main Multi-port valve (RHS) ensuring that ‘O’ rings are in
place. Tighten the connections by hand only.
8. Screw on the return union to the remaining position (on the lower - RHS) of the Multi-port valve.
Tighten the connection by hand only.
9. Use PTFE tape around the threads of the pressure gauge and screw into the threaded hole on
the side of the Multi-port valve. There are two positions for this, so install the gauge to the most
easy to see position and use the screw cap in the opposite hole. Be sure NOT to over tighten
the pressure gauge as this will damage the threads!
10. Cut and glue pipe-work from your pump discharge to the small isolator valve already fitted
as described in item 7 above. Be sure not to stress any pipe-work by providing suitable
supports, where required.
NOTE: All pipe-work connections are BSP – ABS Pipe-work.
Ensure you use compatible adhesive and pipe!
11. Cut and glue pipe-work between the waste line sight glass unit and the drain, again ensuring
that all pipe-work is well supported.
12. Cut and glue pipe-work between the return union on the Multi-port valve and the pipe-work
back to the pond. This return line may include a U.V. light system, but again ensure all pipe-
work is supported.

Waterco Aquabiome
I pg 09
Backwashing Procedure For The Aquabiome
1. Turn the circulating pump off.
2. Select 3pm position on the isolator valve (handle in line with pipe).
3. Select Rinse position on the Multi-port Valve.
4. Ensure waste line is unobstructed and the circulation pump is NOT switched on! Switch
blower unit on and run for 2.5 – 3 minutes. This will agitate the media causing the entrapped
debris to disperse into the available water within the lter. Some of the contaminated water will
discharge to waste. Switch blower off.
5. Keep the Multi-port valve in rinse mode, but alter the position of the isolator valve back to the
12pm position.
6. Switch the circulation pump on and run for 2 – 3 minutes, during this time dirty water will
discharge eventually clearing. Switch pump off.
7. Select backwash mode on the Multi-port valve. Run the circulation pump for 30 – 40 seconds.
This will remove any remaining debris. Switch pump off.
8. Select lter mode on the Multi-port valve and continue to lter as normal.
IMPORTANT NOTES:
Never try to run the Blower and the circulating pump at the same time!
(Fig 1) (Fig 2)
Regularly check the 3mm vent hole on the Blower pipe ‘T’ to ensure it is unobstructed allowing
moisture to drain from the unit. (Fig 1)
Regularly check the Non return valve to ensure water is not bypassing, which could cause
the blower to ood. (Fig 2)