Pool Pro CPP Series Manual
TABLE OF CONTENTS
1. Important Warnings and Safety Instructions
1.1 Important Warnings
1.2 Important Safety Instructions
2. General Overview
2.1 Recommendations and Helpful Hints
2.2 Contents
2.3 Tools Needed
3. Pool Preparation
4. Power Pack & Cell Electrode Installation
4.1 Power Pack Installation
4.2 Cell Electrode Installation
4.3 Installation Diagram
5. Power Pack Operation
5.1 Timer Switch
5.2 Cell Switch
5.3 Circuit Breaker
5.4 AC Socket (Pump Outlet)
5.5 Junction Box
5.6 Output Control Knob
5.7 Flashing LED (CPPS model only)
5.8 Production Output Display Meter
5.9 Hard/So Switch (CPPS model only)
5.10 Start Up Procedure
6. Timer Setting
7. Water Chemistry
8. Chlorinator Maintenance
8.1 Inspecting and Cleaning the Power Pack
8.2 Inspecting and Cleaning the Cell Electrode
9. Chlorinator Troubleshooting
10. Schematics and Part Numbers
11. Specification Table
12. Warranty
13. Technical Support
14. Notes
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1. IMPORTANT WARNINGS & SAFETY INSTRUCTIONS
A
A
A
ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.
DO NOT PLUG UNIT IN IF CARTON HAS BEEN WET.
CHLORINE GAS BUILDUP CAN OCCUR WITH IMPROPER WIRING:
To reduce the risk of personal
injury the Power Pack is designed so that the Electrolytic Cell will only receive power when the
pool pump is on. Otherwise, dangerous chlorine gas build-up can occur. If the pump is not
installed to the AC Socket (pump outlet) on the Power Pack then the installer must ensure that
the Electrolytic Cell is never energised when the pool pump is OFF or water is not flowing
through the unit.
•
E
~
•
2. GENERAL OVERVIEW
Congratulations on your recent purchase of your Pool Pro Salt Water Chlorinator. Please take a moment to read
through the entire manual before installing your new unit. Your chlorinator must be installed and operated as
specified.
While every effort has been made to ensure that the information contained in this guide is accurate and
complete, no liability can be accepted for any errors or omissions. Pool Pro reserves the right to change the
specifications of the hardware and software described herein at anytime without prior notice.
Please remember that your Pool Pro Salt Water Chlorinator is not designed to chemically maintain your
pool water and keep it balanced, but rather to produce chlorine from a mild salt solution within the water.
We encourage regular water testing, balancing and correction if & when required to maintain the
recommended balanced levels of your pool water. This is a vital part of a complete maintenance program
and will ensure trouble free performance as well as a healthy and sparkling clean pool.
There are two types of designs in the Pool Pro Range:
•
A standard model known as CPP which is a non-reversing design and calcium build up needs to be
manually cleaned periodically from the electrode plates.
•
A reverse polarity model known as CPPS which is a reversing design and automatically changes
direction every 6-lOhrs (depending on your setting). This change of polarity causes the calcium to
dislodge and keep the Cell plates clean. Please note occasional cleaning of the electrode plates may be
necessary.
Thank you again for choosing a Pool Pro Salt Water Chlorinator. We wish you many
happy years of swimming in your crystal clear pool.
2.1 Recommendations and Helpful Hints
•
Read and keep your manual in a safe place.
•
Increase chlorine production when temperature goes up.
•
Increase chlorine production when number of swimmers increases.
•
Use Stabiliser (Cyanuric Acid) to stabilise chlorine in Pool.
•
Decrease pr oduction when temperature goes down - (during winter).
•
Take pool water sample to your local Pool Pro Professional at least twice a month.
2.3 Tools Needed
Drill with 7.0mm drill bit
Basic PVC fittings
Hacksaw No.2 Phillips head screwdriver
PVC Primer
and Glue
2.2 Contents
2 x Green Wall
Plugs with Screws
The Installation
& Operating Instructions
2x50/40
Reducing Bushes
Pool Pro Power Pack
Perspex Cover with
2 x Black Plastic Rivets
Pool Pro Cell Housing & Electrode
3. POOL PREPARATION
P
P
A
P
P
P
NEVER ADD SA DIRECTLY TO THE SKIMMER BOX.
D
A
p
p
Important Notes
A• The pump rang must not exceed Samps.
DO NOT
WARNING:
DO NOT
'
ALWAYS
RECOMMENDED
RETURN
DO NOT
Should you require further informaon visit
www.poolpro.com.au •
4.3 Installation Diagram
CELL
FILTER
PUMP
POWER
OUTLET
Make sure
that screws
are ght on wires
and colours match.
Red: Closest to front
White: Centre
Black: Closest to rear
RETURN
TO POOL
FROM
SKIMMER BOX
WARNING: DO NOT plug in if carton has been wet.
Water turbulance has less impact
on plates with entry this end but
Cell can be plumbed either way.
POWER PACK
(Ensure good venlaon)
•
5. POWER PACK OPERATION
Auto Posion-
Manual Posion
OFF Posion
ON Posion
Changing Direcon
WARNING:
5. POWER PACK OPERATION
5.8 Producon Output Display Meter
CPP (STD) Meter CPPS (REV) Meter
5.9 Hard/So Switch (
C
PPS model only)
SOFT HARD
SOFT
HARD
5.10 Start Up Procedure
All
P
ool
P
ro Self Cleaning models are controlled by a Micro-Chip controller that
performs several funcons, including the change of current direcon
and water sensing.
m
6. TIMER SETTING
A
P
P
e
/I\
*
A
11
6. TIMER SETTING
To adjust the time of the clock, simply hold the outside of the white segments
and turn the dial until the clock reads the right time and the number near the
timer on/off arrow is close to the same number.
Your Timer is simple to use, easy to understand and a reliable well known design.
It has a battery back up function if you operate your pool equipment from a low
tariff supply that turns off at times. It does require at least 12 hours charging at
first but simply leave it alone and it will charge itself as required.
This me is set at 8:00am and the dial pointer shows
the 8:00 posion as does the clock face hands
The Timer comes on where the pins that are pressed
out reach the White dial pointer (in this case it will
be from 6 – 10am and 4 – 8pm)
When White adjustable segment pins reach this
dial pointer (in AUTOMATIC posion)
the Power Pack turns: ON if pins pressed out
OFF if pins pulled in
With White Lever in this posion power pack is ON
With White Lever in this posion Power Pack is in
AUTOMATIC and the mer seng turns it ON/OFF
With White Lever in this posion Power Pack is OFF
m
7. ER CHEMISTRY
Ideal Chlorine (Free Chlorine) Levels: 2 - 3ppm (2 - 3mg/L) and no more than 4ppm (4mg/L).
Adjust the chlorine output by turning the Output Control Knob clockwise to increase and anti-
clockwise to decrease (NEVER run unit with the Meter needle in the RED). Running the unit for
longer or shorter hours can achieve the same result.
Ideal Salt Levels: 3000-3500ppm and no more than 4000ppm.
Although salt is not consumed by the chlorinator, salt is lost during backwashing, pool
overflow, splashing and on bathers that use it. The correct salt level allows for the most
efficient production levels and electricity consumption.
The salt level SHOULD NOT go below 3000ppm. Operating the unit with too little salt in the pool
will cause damage to your Cell.
Salt is the essential element by which your unit operates. Not enough salt means not
enough chlorine - this simple rule governs the total operation of your Pool Pro unit, and
insufficient salt will damage your Cell. Use Pool Pro Ultrafine Salt or Pool Pro Premium Salt to
keep optimum salt levels.
The unit will operate with good stability on higher salt levels but it is still advisable to run
at the correct level to prevent damage should the Output Control Knob be turned up by
accident. Salt levels above 4000ppm may overload the unit and cause excessive heat.
A•
NEVER ADD SALT DIRECTLY TO THE SKIMMER BOX. This high concentration of salt will pass
through your filtration, pump and other pool equipment.
•
HANDY TIP 1: If you turn the Output Control Knob fully clockwise and the Meter needle reaches
the top of the GREEN then you have enough salt. DO NOT ADD ANY MORE SALT.
•
HANDY TIP 2: If you turn the Output Control Knob fully clockwise and the display Meter needle
reaches the RED then you have either just enough salt (if just reaches RED) or too much salt (if it
goes in to the RED). DO NOT ADD ANY MORE SALT.
•
The colder the water the lower your output but this does not mean you need more salt. There
will always be less chlorine demand in colder water.
•
We recommend 3.5kg per 1000 litres of pool water and a 50,000 litre new pool needs
approximately 175kg of salt to achieve 3000ppm.
•
The unit can operate on mineral/magnesium chloride salts and you should allow an extra
20 - 30% on the ppm for these types of salts.
•
Salt should always be added to the shallow end of the pool and brushed until thoroughly
dissolved. Do not let the salt settle on the floor of the pool as this may cause damage or staining
to the surface. Use your pool brush to mix the salt into the water.
•
Running the pump will mix the water and help the salt to dissolve.
•
Only run the pump in the first 8 -12 hours (ensure the Cell is switched off) to allow the salt to
dissolve.
•
Low salt levels (<1500ppm) will destroy the coating on the Cell and void the warranty.
The Pool Pro unit is designed for use with swimming pool water balanced in accordance with
the Langlier Saturation Index with a pH range of 6.8-7.8.
As previously advised, for best performance and operation of your Pool Pro unit, certain water
balances must be maintained within your swimming pool. Have your water tested regularly.
Transport the test water in an opaque container and have the test done as soon as possible for
the most accurate results. Following is a list of recommended water chemistry levels.
7. ER CHEMISTRY
B
A
m
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8. CHLORINATOR MAINTENANCE
DO NOT
DO NOT
8. CHLORINATOR MAINTENANCE
8.2 Inspecng and Cleaning the Cell Electre
WARNING
A
m
9. CHLORINATOR TROUBLESHOOTING
P
P
16
°
11
11 1111.
l
J m
Remedy
Return unit for service
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3
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412
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10 13
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24 14
1
6
ELECTRODE CELL PARTS
53
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56
50
54
51
55
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10. SCHEMATICS AND PART NUMBERS
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412
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6
ELECTRODE CELL PARTS
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18
CPP/CPPS MODELS
10. SCHEMATICS AND RT NUMBERS
ELECTRODE CELL PARTS
CPP/CPPS MODELS
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51
55
27
27
ITEM
No
CODE DESCRIPTION
1PPN00037 CPP/CPPS ALUMINIUM CHASIS
2PPN00039 CPP/CPPS FRONT COVERWHITE
3PPN00060 CPP/CPPS FRONT STICKER - POOL PRO
4PPN00033 CPP/CPPS ACRYLIC FRONT
5PPN00038 CPP/CPPS TOP CASE LID
6PPN00022
CPP/CPPS TRANSFORMER 220VA FOR 20G/HR
MODEL (INCL. RUBBER SPACERS, METAL PLATE,
BOLT, LOCKWASHER, NUT)
6PPN00023-1
CPP/CPPS TRANSFORMER 340VA FOR 30G/HR
MODEL (INCL. RUBBER SPACERS, METAL PLATE,
BOLT, LOCKWASHER, NUT)
6PPN00024-1
CPP/CPPS/NEPTUNE TRANSFORMER 440VA
FOR 40G/HR MODEL (INCL. SPACERS, PLATE,
BOLT, LOCK WASHER, NUT
7PPN00027 CPP/CPPS THERMOSTAT 100DEGC
8PPN00040
CPP/CPPS HEAT SINK
- 90MM 40G/HR MODEL
8PPN00041 CPP/CPPS HEAT SINK
- 30MM UP TO 30G/HR
MODELS
9PPN00025 CPP/CPPS SCR 65AMP FLAT BACK
10 PPN00028-1 OLD STYLE CPP/CPPS TIMER - BOSCHE
MECHANICAL
10 PPS0051 OLD STYLE CPP/CPPS TIMER - FRONTIER QUARTZ
LCD DISPLAY TM619
10 PPN00414 NEW STYLE CPP/CPPS TIMER - QUARTZ BOSCHE
MECHANICAL BATTERY B/UP (SUITS GRASSLIN)
11 PPN00029
CPP/CPPS TIMER - BRACKET HOUSING SURROUND
12 PPN00026
CPP/CPPS ROCKER SWITCH - ILLUMINATED ON/OFF
13 PPN00018 CPP/CPPS CIRCUIT BREAKER 3AMP 20&30G/
HR MODELS
13 PPN00019
CPP/CPPS CIRCUIT BREAKER 5AMP 40G/HR MODEL
14 PPN00011 CPP/CPPS POWER CORD-AU
15 PPN00001 CPP/CPPS AC SOCKET SQUARE - PUMP OUTLET
16 PPN00072 CPP PLASTIC RIVET WHITE
17 PPN00172 CPP PCB STANDARD WITH 4&6 PIN CONNECTOR
17 PPN00030 CPPS PCB REVERSE POLARITY
18 PPN00003 CPP METER STANDARD
18 PPN00002 CPPS METER REVERSE POLARITY
19 PPN00035 CPP/CPPS KNOB FOR POTENTIOMETER
20 PPN00020 CPP/CPPS JUNCTION BOX COMPLETE WITH
COVER
21 PPN00160 CPP/CPPS JUNCTION BOX SCREW - CENTRE
SMALL
22 PPN00159 CPP/CPPS JUNCTION BOX SCREW - OUTER
LARGE
23 PPN00021 CPP/CPPS TERMINAL BLOCK 2 PIN
24 PPN00034 CPP/CPPS CABLE GROMMET 6N-4
25 PPN00042 CPP/CPPS SCR BRIDGE LONG
26 PPN00043 CPP/CPPS SCR BRIDGE SHORT
27 PPEC2000PP-C CPP POWER PACK COMPLETE CPP20
27 PPEC3000PP-C CPP POWER PACK COMPLETE CPP30
27 PPEC4000PP-C CPP POWER PACK COMPLETE CPP40
27 PPRP2000PP-C CPPS POWER PACK COMPLETE CPPS20
27 PPRP3000PP-C CPPS POWER PACK COMPLETE CPPS30
27 PPRP4000PP-C CPPS POWER PACK COMPLETE CPPS40
ITEM
No
CODE DESCRIPTION
50 PPCC20EC
CPP20 REPLACEMENT CELL-5 PLATES 200MM,
SOLID PLATE CATHODE/ANODE
50 PPCC30EC
CPP30 REPLACEMENT CELL-7 PLATES 200MM,
SOLID PLATE CATHODE/ANODE
50 PPCC40EC
CPP40 REPLACEMENT CELL-9 PLATES 200MM,
SOLID PLATE CATHODE/ANODE
50 PPCC20RP CPPS20 REPLACEMENT CELL-5 PLATES 200MM,
REVERSE POLARITY
50 PPCC30RP CPPS30 REPLACEMENT CELL-7 PLATES 200MM,
REVERSE POLARITY
50 PPCC40RP CPPS40 REPLACEMENT CELL-9 PLATES 200MM,
REVERSE POLARITY
50 PPCC50RP-C CPPS50 REPLACEMENT CELL-13 PLATES 200MM,
REVERSE POLARITY
51 PPN00455 CPP/CPPS CELL CLIP 9 PLATE BLUE CRYSTAL- NO
ROD
52 PPSCCAP
CELL CAP (C/W CABLE, COVER, CAP, BRASSWARE,
WASHERS, RESIN FILLED)
53
PPN00492
CELL CAP LOCKING RING
54 PPN00260 CPP/CPPS CELL SPACER (RODS ONLY) BLACK
54 PPN00322 CPP/CPPS CELL SPACER (RODS ONLY) BLUE
55 PPN00465
CPP/CPPS CRYSTAL CLEAR CELL HOUSING -
SMOKEY
56 OR925 CPP/CPPS O'RING VITON
57 PPN00670-1 CPP/CPPS PVC - REDUCING BUSH 50X40MM
CODE DESCRIPTION
PPN00050
EARTH SCREW S/S
PPN00051
EARTH NUT S/S
PPN00049
WASHER FOR EARTH SS/S
PPN00047 WASHER FOR TRANSFORMER BOLT
PPN00443 PLASTIC RIVET BLACK 5MM X 9.5MM
PPN00046 BLIND RIVET 3.2X6.4
PPN00045 BLIND RIVET 3.2X10
PPN00036 CABLE TIE 3MM
PPN00560
GREEN WALL PLUGS
PPN00217 SCREWS WALL SS 5X25
PPN00068 PACKAGE FOAM
PPN00048 WASHER FOR PCB POTENTIOMETER
PPN00186
SLEEVE - CPP/CPPS
PPN00401 PVC HEAT SHRINK PIECE 630MM W
PPN00053 SCREW STAINLESS (HEAT SINK & GREY LID CONNECTION)
PPN00054 SCREW STAINLESS (JUNCTION BOX CLAMPING)
PPN00052 SCREW STAINLESS (SCR CONNECTION)
PPN00055 SCREW STAINLESS (TERMINAL BLOCK CONNECTION)
PPN00057 SCREW STAINLESS (TIMER BRACKET)
PPN00079 CARTON BOXWHITE 440X360X215
PPN00067 CARTON BOX POWER PACK BROWN
PPN00078 427X212X192 CARTON CELL DIVIDERS 350X140X-
205MM
11.1. SPECIFICATION TABLE
20
Domestic Models available:
MODEL
NUMBER
VOLTS
(Vac)
Input
AMPS*
(Aac)
Input
VOLTS*
(Vdc)
Output
AMPS*
(Adc)
Output
Chlorine*
(g/hr)
@3500
ppm salt
Power*
Consumption
(Watts)
Frequency
(Hz)
Weight
(kg)
Dimensions
(cm)
CPP20
CPP30
CPP40
CPPS20
CPPS30
CPPS40
210 – 265
210 – 265
210 – 265
210 – 265
210 – 265
210 – 265
1.02
1.35
1.97
1.02
1.35
1.97
6.60
6.60
6.60
6.60
6.60
6.60
9.5
11.3
13.2
9.75
11.32
13.56
20
30
40
20
30
40
50
50
50
50
50
50
20
30
40
20
30
40
222
304
425
222
304
425
41Lx35Wx19H
41Lx35Wx19H
41Lx35Wx19H
41Lx35Wx19H
41Lx35Wx19H
41Lx35Wx19H
Commercial Models available:
MODEL
NUMBER
VOLTS
(Vac)
Input
AMPS*
(Aac)
Input
VOLTS*
(Vdc)
Output
AMPS*
(Adc)
Output
Chlorine*
(g/hr)
@3500
ppm salt
Power*
Consumption
(Watts)
Frequency
(Hz)
Weight
(kg)
Dimensions
(cm)
CPPS30C
CPPS40C
CPPS50C**
210 – 265
210 – 265
210 – 265
1.35
1.97
1.38
6.60
6.60
8.94
11.42
13.66
14.66
30
40
25
50
50
50
30
40
50
304
425
382
41Lx35Wx19H
41Lx35Wx19H
41Lx35Wx19H
MODEL
NUMBER
Chlorine
Output
Cal. Hypo.
Equivalent
(65%)
Sod. Hypo.
Equivalent
(12.5%)
Sod. Hypo.
Equivalent
(12.5%)
PER HOUR OVER 8 HOURS
CPP20
CPPS20
CPP30
CPPS30
CPP40
CPPS40
Chlorine
Output
Cal. Hypo.
Equivalent
(65%)
20g 31g
30g
160ml 160g 248g 1.28Lt
240ml 240g 368g 1.92Lt
320ml
400ml
320g
400g
496g
616g
2.56Lt
3.20Lt
40g
50g 77g
46g
62g
CPPS50
Chlorine Production
* – all readings taken at 240Vac and in 3500ppm saltwater with a temperature of 28°C.
** – the configuraon of this unit is based on a series/parallel cell.
AC Socket / Pump Outlet: Rated for 8amps - max is 1.5kW (2HP)
CPP is a standard manual cleaning model
CPPS is a self cleaning model
Other manuals for CPP Series
1
This manual suits for next models
10
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