POP NUT PNT800A User manual

PO P
NUT™
Tool
PNT800A
Maintenance Manual

Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Contents
Introduction ............................................................................................................................................... 3
Safety Instructions .................................................................................................................................... 4
Specifications............................................................................................................................................ 5
Tool Parts .............................................................................................................................................. 6
Packaged Accessories .......................................................................................................................... 6
PNT800A Diagram.................................................................................................................................... 8
Parts List................................................................................................................................................. 10
Tool Setup............................................................................................................................................... 12
Mandrel and Nosepiece installation .................................................................................................... 13
Basic Tool Operation............................................................................................................................... 14
Mandrel & Nosepiece Adjustment ....................................................................................................... 14
Tool Operation..................................................................................................................................... 15
Setting Tool Stroke.................................................................................................................................. 17
Stroke Adjustment ............................................................................................................................... 17
Stroke Setting for Standard POP NUTs™ ........................................................................................... 18
Stroke Setting for ST & Thin Wall POP NUTs™.................................................................................. 19
Maintenance ........................................................................................................................................... 20
Clean & Lube Mandrel ........................................................................................................................ 20
Lubricate Rotating Parts...................................................................................................................... 20
Recharging Hydraulics ........................................................................................................................ 21
Troubleshooting ...................................................................................................................................... 23
Safety Data ............................................................................................................................................. 25
EC Declaration of Conformity ................................................................................................................... 2

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 3
Introduction
The PNT800A is a lightweight tool for installing POP®brand POP NUT™ blind rivet nuts and other blind
threaded inserts.
Table 1 lists the POP NUT™ blind rivet nuts that can be fastened using this tool. The Nosepiece and Mandrel
must be changed to fit some sizes of POP NUT™. (See Table 5, Mandrel and Nosepiece Requirements table
in the Specification section)
Table 1: POP NUT™ blind rivet nut range
Thread Size
M3
M4
M5
M6
M8
M10
POP NUT Type
Material
6-32
8-32
10-24 /
10-32
1/4-20
5/16-18
3/8-16
Steel






Aluminum






Standard
Stainless





Steel






Aluminum






Closed End
Stainless





Steel





Hexgonal
Aluminum




Square
Steel




Knurled
Steel





Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Safety Instructions
TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL
CAREFULLY BEFORE SETTING UP OR OPERATING THE POP NUT SERIES TOOLS
DEFINITIONS:
•CAUTION! – Failure to observe this precaution could result in physical damage
or minor injury.
•WARNING! – Failure to observe this precaution could result in physical damage,
serious injury or even death.
CAUTION!
1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies.
2. DO NOT modify the tool in any way. Modification will void any applicable warranties and could result
in damage to the tool or physical injury to the user.
3. Disconnect air supply when adjusting, servicing or removing any part of the tool.
4. Trained personnel must perform tool repair and/or maintenance at prescribed intervals.
5. Only use genuine Emhart Teknologies parts for tool maintenance and repair.
6. Do not operate the tool with the Nose Housing removed.
7. Keep fingers away from the front of the tool when connecting the air supply or using the tool.
8. Do not attempt to turn the Mandrel when the air supply is connected.
9. Keep hair, fingers and loose clothing away from moving parts of the tool.
10. Do not direct tool exhaust towards anyone. The tool uses lubricated air and may eject oil mist or
debris.
11. Do not use organic solvents to clean the tool, this may damage the tool.
12. Wash hands thoroughly if exposed to hydraulic fluid or lubricant.
WARNING!
1. DO NOT exceed the maximum recommended air pressure of 0.6 MPa (87 psi / 6.0 bar).
2. DO NOT point the tool at anyone when in use.
3. Always wear safety rated eye protection when using or when near a tool in use.
4. Inspect the tool and connections for damage, worn or loose parts before connecting to the air supply.
If damaged, stop use immediately and have the tool repaired or replaced.
5. This tool is not designed for use in explosive atmospheres.

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 5
Specifications
Table 2: Tool Specifications
Feature
Specification
Weight
1.68 kg (3.7 lbs)
Overall length
287 mm (11.3 in)
Overall height
268 mm (10.5 in)
Tool Stroke
1.3 – 6.3 mm (0.05 - 0.248 in)
Pulling Force
23.1 kN @ 5.0 bar ( 5193 lbf @ 72.5 psi)
Air Supply
0.5 - 0.6MPa (5 - 6 bar) (72.5 - 87 psi)
Hydraulic Oil
See Table 3, Specified Hydraulic Oils
Setting capacity
See Table 1, POP NUT™ blind rivet nut range
Tool Noise Level
LAeq,T = 72.7 dB(A), LWA = 77.6 dB(A),
LPeak = 106.3 dB(C)
Tool Vibration Level
0.42 m/s2, Time to 2.5 m/s2> 24hrs (EAV)
Figure 1: Tool Dimensions (mm)
Hydraulic oil
Use only Emhart Teknologies specified hydraulic lubrication oils as shown in Table 3.
Use of any other oil could reduce the tool performance or even damage the tool.
Table 3: Specified Hydraulic Oils
Company name
Product name
Mobile
Mobile DTE26
Shell
Shell Telus Oil C68
Idemitsu
Daphne Hydro 68A
Cosmo
Cosmo Olpas 68
Esso
Telesso 68
Nisseki
FBK RO68
Mitsubishi
Diamond Lube RO68 (N)
287
φ22
(59)
(35)
φ27.5
268
85

Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Tool Parts
Figure 2: Tool Parts Diagram
Packaged Accessories
Table 4: Packaged Accessories
Part No.
Item
Qty
PNT800A
PNT800A-POP NUT™ Tool
1
PNT600-132
Hook
1
PNT600-133
Hex wrench 1.5 mm
1
DPN907-006
Cap screw M4 X 20
1
DPN277-179
POP NUT™ Mandrel Release
1
FG2245
Operating Instructions
1
FG2244
Maintenance Manual
1
FG2222
Warranty Card
1
Front Case
Fill Screw
Rear Case
Exhaust Holes
Handle
Swivel Air Fitting
¼NPTF
Air Fitting
(Not Included)
Coupler
(Not Included)
Air Hose
(Not Included)
Chamber
Exhaust Holes
Trigger
Control Knob
Mandrel
Nosepiece/Anvil
Lock Nut
Nose Housing

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 7
Table 5: Mandrel and Nosepiece requirements
Flat Nosepiece
Mandrel
Thick Wall
(Std & ST)
POP NUT
Thread size
POP NUT Tool
Part No.
Part No.
I.D.
Part No.
Thread size
M3X0.5
PNT800A-3
PNT600-02-3
φ4.0
PNT600-01-3
M3X0.5
M4X0.7
PNT800A-4
PNT600-02-4
φ4.5
PNT600-01-4
M4X0.7
M5X0.8
PNT800A-5
PNT600-02-5
φ5.1
PNT600-01-5
M5X0.8
M6X1.0
PNT800A-6
PNT600-02-6
φ6.1
PNT600-01-6
M6X1.0
M8X1.25
PNT800A-8
PNT600-02-8
φ8.1
PNT600-01-8
M8X1.25
M10X1.5
PNT800A-10
PNT600-02-10
φ10.1
PNT600-01-10
M10X1.5
M4, M5, M6 & M8
PNT800A
6-32
PNT800A-632R
PNT600-02-632
φ3.6
PNT600-01-632
6-32
8-32
PNT800A-832R
PNT600-02-832
φ4.3
PNT600-01-832
8-32
10-24
PNT800A-1024R
PNT600-02-5
φ5.1
PNT600-01-1024
10-24
10-32
PNT800A-1032R
PNT600-02-5
φ5.1
PNT600-01-1032
10-32
¼-20
PNT800A-420R
PNT600-02-420
φ6.5
PNT600-01-420
¼-20
5/16-18
PNT800A-518R
PNT600-02-8
φ8.1
PNT600-01-518R
5/16-18
3/8-16
PNT800A-616R
PNT600-02-10
φ10.1
PNT600-01-616R
3/8-16
Piloted Nosepiece
Mandrel
Thin Wall
(TK,TL,TH)
POP NUT
Thread size
POP NUT Tool
Part No.
Part No.
I.D.
Part No.
Thread size
M4X0.7
PNT800A-4P
PNT600-02-4P
φ4.3
PNT600-01-4P
M4X0.7
M5X0.8
PNT800A-5P
PNT600-02-5P
φ5.1
PNT600-01-5P
M5X0.8
M6X1.0
PNT800A-6P
PNT600-02-6P
φ6.1
PNT600-01-6P
M6X1.0
M8X1.25
PNT800A-8P
PNT600-02-8P
φ8.1
PNT600-01-8P
M8X1.25
M10X1.5
PNT800A-10P
PNT600-02-10P
φ10.1
PNT600-01-10P
M10X1.5
6-32
PNT800A-632P
PNT600-02-3P
φ3.6
PNT600-01-632
6-32
8-32
PNT800A-832P
PNT600-02-4P
φ4.3
PNT600-01-832
8-32
10-24
PNT800A-1024P
PNT600-02-5P
φ5.1
PNT600-01-1024
10-24
10-32
PNT800A-1032P
PNT600-02-5P
φ5.1
PNT600-01-1032
10-32
¼-20
PNT800A-420P
PNT600-02-420P
φ6.5
PNT600-01-420
¼-20
5/16-18
PNT800A-518P
PNT600-02-8P
φ8.1
PNT600-01-518
5/16-18
3/8-16
PNT800A-616P
PNT600-02-10P
φ10.1
PNT600-01-616
3/8-16
Note: Refer to the Tool Setup section for details of Nosepiece and Mandrel installation.
I.D.
Thread size
M8X1.0
I.D.
Thread size
M8X1.0

Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
PNT800A Diagram
(*) These items require Loctite®242 adhesive.

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone] Page 9

Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]
Parts List
Item
Part No.
Description
Qty
1
PNT600-01-6P
Mandrel M6
1
2
PNT600-02-6
Nose Piece M6
1
3
PNT600-03
Lock Nut
1
4
PNT600-04A
Nose Housing
1
5
DPN277-001
Spin Pull Head Case
1
6
DPN277-002
Spin Pull Head
1
7
PNT600-07B
Mast Housing
1
8
DPN277-003
Joint
1
9
DPN901-004
Return Spring
1
10
PNT600-10
Housing Lock
1
11
DPN277-004
Hydraulic Piston
1
12
DPN277-005
Rod Seal Case
1
13
DPN908-009
Scraper
1
14
DPN900-031
O-Ring
1
15
DPN908-010
Back Up Ring
1
16
DPN908-011
Penta Seal
1
17
DPN908-012
Piston Seal
1
18
DPN900-032
O-Ring
1
19
PNT600-19A
Bit
1
20
PNT600-20
Start Bar
1
21
DPN239-047
Fill Screw
1
22
DPN900-033
O-Ring
2
23
DPN277-006
Lock Pin Holder
1
24
DPN277-007
Lock Pin
1
25
DPN900-034
O-Ring
1
26
PNT600-26
Lock Pin Pusher
1
27
DPN901-009
Spring
1
28
DPN907-005
Socket Head Cap Screw
2
29
PNT600-29A
Truss Head Screw
1
30
PNT600-30A
Rear Case Tube
2
31
PNT800-02
Chamber Assembly
1
32
DPN900-015
O-Ring
13
33
PNT600-33A
Joint Adapter
3
34
PNT600-34
Truss Head Screw
3
35
DPN900-035
O-Ring
1
36
DPN277-008
Sleeve Upper
1
37
DPN900-036
O-Ring
1
38
DPN277-009
Handle
1
Item
Part No.
Description
Qty
39
PNT600-39
Truss Head Screw
4
40
DPN277-183
Chamber
1
41
PNT600-41A
R Joint Adapter
1
42
DPN900-021
O-Ring
2
43
PNT600-43
R Joint Spacer
1
44
PNT600-44B
R Joint
1
45
PNT600-45A
Rear Case
1
46
PNT600-46
Truss Head Screw
2
47
DPN277-010
Handle Upper
1
48
PNT600-48A
Front Case
1
49
PNT600-49
T Valve End Screw
1
50
DPN900-037
O-Ring
5
51
PNT600-51
Hexagon Thin Nut
2
52
DPN905-004
Socket Set Screw
2
53
PNT600-53
Control Knob
1
54
PNT600-54C
Control Nut
1
55
PNT600-55A
T Valve Push Rod
1
56
DPN277-011
Trigger
1
57
DPN277-071
Flat Head Screw M3X8
1
58
PNT600-58
Joint Tube
1
59
PNT600-59A
Assist Plate
1
60
DPN900-006
O-Ring
2
61
PNT800-14
Retainer Plate
1
62
DPN908-003
Penta Seal
1
63
DPN908-013
Back Up Ring
1
64
DPN277-012
Handle Lower
1
65
DPN277-013
Sleeve
1
66
PNT800-05
Tube
1
69
DPN900-038
O-Ring
1
70
DPN900-039
O-Ring
1
71
PNT600-71
Washer
1
72
PNT600-72
Tube Seal Case
1
73
DPN900-011
O-Ring
2
74
DPN909-001
SS-Washer
1
75
DPN900-040
O-Ring
1
76
DPN900-023
O-Ring
1
77
FAN277-014
Air Piston Assembly
1
78
PNT800-07A
J Valve Stopper
1