POP UP DELTADECK User manual

ASSEMBLY GUIDE
[phone] [e-mail] popupproducts.co.uk
DELTADECK
®

CONTENTS
CONTENTS
INTRODUCTION
KNOW YOUR DELTADECK
KNOW YOUR DELTADECK’S COMPONENTS
KNOW YOUR DELTADECK’S HEIGHTS
SAFETY DOS AND DON’TS - ALWAYS
SAFETY DOS AND DON’TS - NEVER
BEFORE YOU START
1
2
3
4
6
7
8
9
10
DELTADECK - ASSEMBLY
DELTADECK -DISASSEMBLY11
ASSEMBLY GUIDE
FOR DELTADECK
®

INTRODUCTION
Page 2
The DELTADECK is a Low Level Access Platform capable of platform heights ranging from
460mm up to 870mm from the ground. It also features a four sided guardrail for the protec-
tion of the user.
The whole unit can be folded into a compact, easily transportable package, with a total unit
weight of 26.8kg and overall dimensions of 310mm x 760mm x 1120mm.
Please ensure you read and fully understand this guide before assembly or disassembly of
the DELTADECK. As with any other work equipment the DELTADECK and this guide should
always be used in conjunction with a suitable risk assessment and method statement (by
user) relative to the project to be undertaken.
This assembly guide has been compiled in accordance with BS EN 1298 and the DELTADECK
is manufactured in accordance with ISO 9001 : 2015.
This assembly guide must be made available to the user / assembler at all times and can be
downloaded as a pdf from the POP UP Products website, resources page:
www.popupproducts.co.uk/resources

KNOW YOUR
Page 3
1GATE CATCHES
2GATES
3SIDE GUARDRAIL LOCKING DEVICES
PA RTS LISTIN G
4SIDE GUARDRAIL BRACKETS
DELTADECK
®
5TRANSPORT STRAPS
7ADJUSTABLE LEGS
8LOCKING CASTORS
9SIDE GUARDRAILS
10 LEG ASSEMBLIES
6LEG ADJUSTMENT LEVERS
11 LEG RETAINING CLIPS

KNOW YOURCOMPONENTS
Page 4
DELTADECK
®
GATE CATCH
The gate catch is a steel spring clip that can be released by pushing on the tab
indicated by the arrow. To close the gate simply pull the gate and ensure the
catch springs over the side guardrail vertical tube gripping it fully.
SIDE GUARDRAIL LOCKING DEVICE
The side guardrail locking device is a gravity operated locking collar used to lock
the side guardrail folding hinge in the upright position. Simply allow the collar
to drop over the hinge when assembling the unit and slide the collar up to
release the hinge when disassembling the unit.
SIDE GUARDRAIL BRACKETS
The side guardrail brackets allow the side guardrails to fold and serve as a locking
device for the lower portion of the side guardrail. The wide slotted bracket is the
side highlighted in green and the narrow slotted bracket highlighted in red. On
assembly the green bracket is opened last and on disassembly closed rst. The
side guardrail must be lifted and rotated simultaneously as shown, during both
assembly and disassembly.
LOCKING CASTOR
The castors allow the unit to be moved smoothly between
workplaces. They must be locked o when the unit is in use and unlocked to
allow the unit to be moved. The foot pedal (Highlighted in yellow) can be rotat-
ed using your foot,to lock or release the brake.
OFF
ON
ADJUSTABLE LEG
The adjustable leg allows further height changes to be made and can be extend-
ed or retracted by simply pushing in the spring locating pin (A) and either
extending or retracting the adjustable leg (B) until the spring pin locates into
one of the three locating holes in the outer leg assembly (C).
A
B
C
The lever (Highlighted in green) allows rotation of the leg assembly (A) and once
locked o in either of the positions (1,2 or 3), it provides height changes to the
unit. Release the leg adjustment lever using the handle (B) and rotate the leg
assembly (A) either way until the lever engages in either position 1,2 or 3.
LEG ADJUSTMENT LEVER
123 A
B
TRANSPORT STRAP
The transport strap holds the folded side guardrail assemblies in place for when
the unit is being transported or stored. Pull the elasticated
transport strap until the metal hook is clear of the guardrail and then either let it
drop over the guardrail for transportation or remove the hook from the guardrail
and release the tension if assembling the unit.

KNOW YOURCOMPONENTS Cont.......
Page 5
DELTADECK
®
LEG ASSEMBLY
The leg assembly holds the adjustable legs in place and also adjusts the height
of the unit by using the leg adjustment levers. When not in use the leg assembly
is packed under the platform and held in this position by the leg retaining clips.
LEG RETAINING CLIP
The leg retaining clip is a spring clip that simply grips the lower rung of the leg
assembly and holds this leg assembly in place during storage or transport. To
release the leg assembly, simply pull it until the assembly is released from the
clip or push the leg assembly against the clip, until it grips the lower rung, to put
the leg assembly in the transport position.

KNOW YOUR HEIGHTS
Page6
HEIGHT TABLE
DELTADECK
®
UPPER
MIDDLE
LOWER
21 3
LEVER POS 1
(mm)
LEVER POS 2
(mm)
LEVER POS 3
(mm)
LEG UPPER PIN 460 530 590
LEG MIDDLE PIN 560 650 730
LEG LOWER PIN 660 770 870

SAFETY DOS AND DON’TS - ALWAYS
Page 7
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
Read and understand this guide before you begin assembly.
Ensure that all safety requirements are met and that DELTADECK is the correct access solution for
the task you wish to perform.
Ensure that DELTADECK is assembled and dismantled by a qualified, competent person.
DELTADECK.
Wear the correct Personal Protective Equipment for the task being performed. Gloves, steel
toecap boots, a hard hat and suitable clothing must be worn by all persons.
Tie back long hair and remove items of loose jewellery.
Perform a full risk assessment prior to assembling or using DELTADECK and abide by yout findings.
Prevent access to unauthorised persons if you have no other option but to leave DELTADECK
unattended and if this is not possible then DELTADECK must be dismantled.
Carry tools and materials safely retained in a tool belt that allows freedom of movement.
Access the platform using three points of contact at all times. Ensure the gate is closed behind
you.
Erect DELTADECK on smooth level ground that is capable of supporting its own weight, the user
and any tools or materials without subsidence.

SAFETY DOS AND DON’TS - NEVER
Page8
NEVER Use DELTADECK if you don’t understand something in this guide; please contact the supplier for
advice.
Assemble, use, move or dismantle DELTADECK if you are tired or unwell or if you are under the
Use DELTADECK in adverse weather conditions which may endanger the user.
Use in wind conditions of Beaufort Force 5 and above. Please be aware of the tunnel
Assemble or use DELTADECK near overhead hazards such as power lines that are within reach of
DELTADECK or the user.
Ascend or descend your DELTADECK if both hands are not free.
Add banners, notice boards, etc. to DELTADECK.
Use DELTADECK if contaminated by paint, chemicals, etc.
Overload the platforms (see page 8 ).
Lean from DELTADECK and never apply undue side force.
Stand on the guardrails, toe boards, boxes (or similar) to gain extra height. If the working height is
Use your DELTADECK if it has damaged components / parts.
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
insuffcient either adjust DELTADECK to the required height or use an alternative method.

BEFORE YOU START
Page 8
ASSEMBLY GUIDE
These instructions must always be made available to the user. If replacement copies are required, please contact
your supplier.
DAMAGED COMPONENTS
DISMANTLING YOUR DELTADECK
DELTADECK is easily dismantled by simply reversing the assembly procedure.
PREPARATION
Check also each component for condition and correct function. If any part is missing or damaged/not working
correctly it must be replaced before assembling.
The floor area must be clear of any obstructions, including materials and debris.
SAFE WORKING LOAD (SWL)
The SWL of is 200kg, this includes the weight of the user plus tools and materials. The SWL must
not be exceeded.
DELTADECK®
Regularly inspect all components for damage. Damaged components must be quarantined so that they cannot
be used. Where safe to do so, the component can be repaired but only by a qualified repairer. If in doubt contact
your supplier for advice. A copy of our Pre - Use checks, Inspection & Maintenance guide can be downloaded
from our website.
www.popupproducts.co.uk

- ASSEMBLY
Page10
STEP 1
STEP 2
STEP 3
STEP 4
DELTADECK
®
Place the unit on the floor and leave the transport straps
in place.
Lift one end of the platform and simultaneously pull the
leg assembly out, until the legs automatically lock in place.
Repeat the operation on the opposite side of the unit,
ensuring all four locking mechanisms are set at the same
height.
Undo the transport straps and lift one side guardrail
section. Rotate top section of the side guardrail through
180 degrees to allow both sections of the side guardrail
to be locked together using the side guardrail locking
device.
Double check that locking positions at base of the side
guardrail are firmly secured. Repeat the above process
for the opposite side guardrail.
Close both gates, ensuring the gate catches are engaged
correctly and secure around the side guardrail vertical
tubes. If required, adjust the height of the unit using the
adjustable legs and / or the leg adjustment lever (See Pg.4
for details). Once the unit is at the correct height, position
it in the work area and lock off the castors (See pg.4 for
details).
Open one gate, climb the rungs of the leg assembly,
having 3 points of contact at all times. Always keep your
bodies centre of gravity towards the platform. Once
access has been gained, close the gate behind you,
ensuring the gate catch is secure.

- DISASSEMBLY
Page11
STEP 1
STEP 2
STEP 3
STEP 4
DELTADECK
®
Identify the first side guardrail to collapse by looking for
the side guardrail with the pin located in the lowest slot
as shown here.
Open both gates and rotate top half of side guardrail
through 180 degrees (reversal of assembly procedure).
Disengage base of side guardrail and lay side guardrail
unit onto platform. Repeat for the opposite side guardrail.
Attach the transport straps.
Retract all adjustable legs to their minimum adjustment.
Pull leg adjustment levers on one end of the unit and fold
the leg assembly under the platform. Repeat for the
opposite adjustable legs / leg assembly.
STEP 5
Ensure leg assemblies are located in the leg retaining
clips. The has now been dismantled.
DELTADECK
®

popupproducts.co.uk
[phone]
[e-mail]
DELTADECK
®