Pop Pop Nut PNT800L-PC User manual

P N T 800 L - P C
M ai n t e n a n ce M a nu al

C on t e nt s

I n t rodu c t i on
P O P
®
s ett i ng fo rc e
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M and r e l and N o s ep i e c e R equ ir e m ent s
S pe ci f ic at i on
T a b le 1 :
M a t e r ial
Thr ea d
S i z e
A l u m i num St eel St eel RLT St ai n less
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S a f e t y I n s t ru c t i on s
P OP NU T
• CAUT I ON !
• WARN I NG!
CAUT I ON!
WARN I NG!

S p eci f ica t i on s
T a b le 2 :
F ea tu r e Sp eci f ica t i on
S pe c i f i ed Hy d r au lic Oils
POP NU T™ b li nd riv et nut r ange
F i gur e 1 :
H y d r a u lic o il
T a b le 3 :
Co mp a n y n a m e Produ c t n a m e
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F i gu r e 2 :
T a b le 4 :
P a rt No . I t e m Qt y

T a b le 5 :
F la t No se p iece M a nd r el
( St d & ST)
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P il ot e d No se p iece M a ndr el
(TK , TL , TH)
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T oo l S etup

P N T 800 L -PC D ia g r a m

P a r t s L is t
I t e m P a rt N o . D esc r i pt i on Qt y I t e m P a rt No . D esc r i pt i on Qt y

I t e m P a rt N o . D esc r i pt i on Qt y
132 F AN 277 - 311 S e tt i ng Fo r ce Contro l V alve 1se t
133 D PN 277 - 306 A d j u s te r 1
134 DPN 901 - 023 V a lv e S p ri ng 1
136 DPN 277 - 305 V a lv e 1
32 DPN 900 - 015 O-Ri ng 1
138 DPN 905 - 006 S o ck et S et Scr e w 1
139 DPN 277 - 307 V a lv e C a s e 1
140 DPN 277 - 309 Fi tt i ng 1
200 PNT 600 - 200 A i r Motor 1se t
60 DPN 900 - 006 O-Ri ng 2
80 DPN 900 - 014 O-Ri ng 2
98 PNT 600 - 98 B M V a lv e E nd 1
99 DPN 900 - 042 O-Ri ng 1
100 DPN 277 - 177 Fl at H ead Scr e w 1
101 PNT 600 - 101 A M oto r C a s e E nd Pl ate 1
102 DPN 900 - 043 O-Ri ng 1
103 PNT 600 - 103 M V a lv e R od 1
104 PNT 600 - 104 M oto r C a s e E nd 1
105 PNT 600 - 105 W a s he r 1
106 DPN 900 - 044 O-Ri ng 1
I t e m P a rt No . D esc r i pt i on Qt y
107 PNT 600 - 107 O-Ri ng H o l de r 1
108 DPN 900 - 045 O-Ri ng 1
109 DPN 902 - 002 R eta i n i ng Ri ng 1
110 PNT 600 - 110 C a si ng 1
111 PNT 600 - 111 B a ll B ea ri ng 1
112 PNT 600 - 112 R ea r Pl ate 1
113 PNT 600 - 113 R oto r 1
114 PNT 600 - 114 Bl ade 4
115 PNT 600 - 115 S p ri ng Pi n 1
116 PNT 600 - 116 Cyli nde r 1
117 PNT 600 - 117 Fr ont Pl ate 1
118 PNT 600 - 118 B a ll B ea ri ng 1
119 PNT 600 - 119 S pa c e r 1
120 PNT 600 - 120 S un G ea r 1
121 PNT 600 - 121 Pl anet G ea r 6
122 PNT 600 - 122 N eed l e p i n 6
123 PNT 600 - 123 G ea r C age & G ea r 1
124 PNT 600 - 124 S pa c e r 1
125 PNT 600 - 125 Inte r na l G ea r 1
126 DPN 901 - 012 S p ri ng 1
127 PNT 600 - 127 G ea r C age 1
128 PNT 600 - 128 S pa c e r 1
129 PNT 600 - 129 B a ll B ea ri ng 1
130 DPN 902 - 003 R eta i n i ng Ri ng 1
131 DPN 902 - 004 R eta i n i ng Ri ng 1
A ccess or ies

Too l S e tup
I n i t ial S e tup
B a s ic
T oo l O pe r at i on
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F i gu r e 3 :
Not e :
W ARN I N G !
A i r H o se
Coup le r ( So cke t)
A
i r I n le t
Lubr ica to
r
R e gu la tor
A i r F il t e
r
A
i r F i tt i ng
N o t e : Air H o s e and f i tt i ng s not i n cl uded wi th too l

M a nd r el I n s t alla t i on (w i th POP NUT ™ M a ndr el R elease, DPN 277 - 179 )
1. D isc onn ec t th e A i r Supp ly
F i gur e 4 :
M a ndr el I n s t alla t i on (w i thout POP NUT™ M a ndr el R elease, DPN 277 - 179 )
1. D isc onn ec t th e A i r Supp ly
Not e :
F i gur e 5 :
No se p iece I n s t alla t i on
1. D isc onn ec t th e A i r Supp ly
M and r e l &
N o s ep i e c e A d j u s t m ent

B asic Too l Op e r a t i on
B e f o r e se tt i ng POP NUT s ™ w i th th is too l, r e f e r to th e S a f e t y I n s tru c t i on s a nd Too l S e tup sec t i on s
of th is m a nu al to e n s ur e sa f e a nd r elia b le too l op e r a t i on .
M and r e l and N o s ep i e c e R equ ir e m ent s
F i gu r e 6 :
O p e n End POP NUT s ™
C l o se d End POP NUT s ™
F i gur e 7 :
O p e n End C l o se d End

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T a b le 6 :
M a t e r ial
Thr ea d
S i z e
A l u m i num St eel RLT St ai n less
Th ick W all
(Std & ST)
T a b le 7 :
Thr ea d
S i z e
St eel
Th i n W all
(TK , TL , TH)
F i gur e 8 :
D PN 901 - 023 :
DPN 901 - 024 :

Lo a d i ng th e P OP NUT ™ onto th e too l
F i gu r e 9 :
I n s t alli ng th e POP NUT™ i nto th e wor k p iece
F i gur e 10 :
Not e :
•
•
O K
N o t OK

F i gu r e 11 :
* D ise ng a g i ng th e too l fro m th e i n se rt
W ARN I N G !
DO NOT
To d ise ng a g e th e too l f ro m th e i n se rt a nd a pp lica t i on:
To d ise ng a g e th e too l from th e i n se rt a nd wor k p iece i f th e M a ndr el is s tu ck :
F i gur e 12 :
O K N o t OK Not OK

S e tt i ng Fo r ce Ad j u s t m e nt
• S ett i ng F o r c e V a lv e S p ri ng S e l e c t i on
•
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•o
o
SP H , S FH , APH , AFH ,
SPS , SFS , APS , AFS & SRH S e r ies
T a b le 8 :
Thr ea d S i z e Stro ke (S
M i n
) For mu la
SP H 625
( )
mm S
S
t NS
Nmm t
numb e rNu t POPo f d i g it s l as t o f va l ueN t h i ckness Workp i ece t
M i n
M i n
M i n
3
4.0 )5.15.2(4.2
4.0)(4.2
5.225
10
1
,5.1
2
10
1
,
=−−+= −−+=
===
==
I F… THEN…
A d j u s t m ent of S ett i ng F o rc e
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• A d j u s t m ent of S ett i ng F o rc e

F i gu r e 13 :
I F … T H EN…
A d j u s t m ent of S ett i ng F o rc e
•
• A d j u s t m ent of S ett i ng F o rc e
DES I RED EFFECT ACT I ON
F i gur e 14 :

N o t e :
•
• Mu l t i p le wor k p iece th ick n esses
o
WARN I NG!