Porter-Cable Pocket Cutter 550 User manual

MODEL 550
IMPORTANT
Pleasemakecertainthatthe personwhois to usethis
equipment carefully reads and understands these
instructions before starting operations.
Spaces below and retain for future reference.
Model No.
Type __
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’ : os Part No. 8756254496
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-* PORTER-CABLE 550
POCKET CUTTER
WARNING! Electrical repairs should only be
attempted by trained repairmen. Contact the
nearest Porter-Cable Service Center or other
competent repair center.
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PARTS LIST NO. 875626 -2910
Copyright ©1992 PORTER-CABLE Corporation PORTER:+CABLE
PROFESSIONAL POWER TOOLS ‑

550
Ref.
No. Desc. No. Desc.
1
2
3
4
5
11
52
53
63
67
81
83
89
99
100
101
102
103
104 n
105
106
107
108
109
110
111
112
l1l3 n
114
115
116
117
118 n
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
872862
872863
690741
877252
694010
872258
855284
875594
698699
875612
872794
844642
844651
875607
849826
698708
855011
697059
698709
877251
694438
876591
876956
875611
876716
875603
854805
876955
877272
876642
875615
875601
876698
877254
875618
875606
810776
801530
875609
876633
876601
697965
875598
875597
876597
802417
872242
861434
876528
876957
682063
Armature
Brush
Switch, Incl:
Terminal Screw
Cord
Handle Set
Front Housing
Guard>
Ketainer
Collet Nut
Collet
Guard Spring
Retainer
Spindle Lock
Screw
Screw
Spring
Dowel Pin
Screw
Nut
Clamp Plate
Spring
Carriage Bolt
Drill Bushing
Screw
Clamp Bracket
Nut
Pin
Shoulder Bolt
Screw
Hex Adaptor
Washer
Column
Nut &Lockwasher
Knob
Washer
Lever
Fence Plate.
Index Label
E-Clip
Guide Pin
Eccentric Shaft
Nut
Lockwasher
Screw
Cord Clamp
Spring
Motor Mount .
Wire Connector
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
690742
868775
690740
876695
876626
876728
694432
849328
695893
698394
810716
803637
802753
855287
875613
694015
876651
872534
876716
866795
876759
695185
801530
875601
854805
850802
876676
876641
802425
877659
874566
44745
48245.
842323
876689
43115
3503
5504
Brush Holder
Brush Spring
Brush Holder Base
White Lead
Black Lead
Motor Housing
Bearing Mount
Spacer
Washer
Insulator
Strain Relief
Nut
Screw
Fan Bearing
Base
Screw
Screw
Washer
Carriage Bolt
Washer
Foam Pad
Screw
Washer
Screw
Screw
Spring Washer
Spring
Thumb Screw, Incl: Ref. 162
Lock Washer
Jam Nut
Armature Fan
Collet Wrench
Allen Wrench
Wrench Holder Strap
Setting Gauge
Pocket Cutter Bit
7/64" Drill Bit (Extra Long)
Square Drive Screwdriver Bit

IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electric tools, basic safety precautions should
always befollowed to reducethe risk offire,electric shock and personalinjury,
including the following:
READ AND FOLLOW ALL INSTRUCTIONS.
There are certain applications for which this tool was designed. Porter-Cable
strongly recommends that this tool NOT be modified and/or used for any
application other than for which it was designed. If you have any questions
relative to its application DO NOT use the tool until you have written Porter‑
Cable and we have advised you.
Product Manager
Porter-Cable Corporation
4825 Highway 45 North
P. O . Box 2468
Jackson, TN 38302-2468
POLARIZED PLUGS:To reducethe risk of electric shock,this equipment has
apolarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. Ifthe plug does not fit fully in the outlet, reverse
the plug. If it still does notfit, contact aqualified electrician to installthe proper
_Outlet. Do not change the plug in any way.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite
injuries.
2. AVOID DANGEROUS ENVIRONMENT. Don’t expose power tools to
rain. Don’t use power toolsin damp or wet locations. Keep area well lit.Avoid
chemical or corrosive environment. Do not use toolin presence of flammable
liquids or gases.
3. GUARD AGAINST ELECTRIC SHOCK. Prevent bodycontact with
grounded surfaces. For example: pipes, radiators, ranges, refrigerator
enclosures.
4. KEEP CHILDREN AWAY. Do not let visitors contact tool or extension
cord. All visitors should be kept away from work area.
5. STOREIDLETOOLS. When notinuse,tools should bestoredindry, and
high or locked-up place‐out of reach of children.
6. DON’T FORCE TOOL. It will do the job better and safer at the rate for
which it was intended.
7. USE RIGHT TOOL. Don't force small tool or attachment to do the job of
aheavy duty tool. Don’t use tool for purpose not intended‐for example‐do
not useacircular saw for cutting tree limbs or logs.
8. DRESS PROPERLY. Do not wear loose clothing or jewelry. Loose
clothing, draw strings and jewelry can be caught in moving parts. Rubber
gloves and non-skid footwear are recommended when working outdoors.
Wear protective hair covering to contain long hair.
9. USE SAFETY GLASSES. Wear safety glasses or goggles while operat‑
»ing power tools. Also face or dust mask if operation creates dust. All persons
in the area where power tools are being operated should also wear safety
glasses and face or dust mask.
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10. DON’TABUSE CORD. Never carry tool by cord or yank it to disconnect
from receptacle. Keep cord from heat, oil, and sharp edges. Have damaged
or worm power cord and strain reliever replaced immediately. DO NOT
ATTEMPT TO REPAIR POWERCORD.
11. SECUREWORK. Useclamps ora vise to holdwork. It’ssafer than using
your hand and it frees both hands to operate tool. ]
12. DON’T OVERREACH. Keep proper footing and balance at all times.
13. MAINTAINTOOLS WITH CARE. Keep tools sharp and clean for better
and safer performance. Follow instructions for lubricating and changing
accessories. Inspecttool cords periodically and if damaged, have repaired by
authorized servicefacility. Inspect extension cords periodically and replace if
damaged. Have all worn, broken or lost parts replaced immediately. Keep
handles dry, clean and free from oil and grease.
14. DISCONNECT TOOLS when not in use, before servicing, and when
changing accessories such as blades, bits, cutters, etc. ‑
15. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed from the tool
before turning it on.
16. AVOID UNINTENTIONAL STARTING. Do not carry aplugged-in tool
withfingeron switch. Besure switch is offwhen pluggingin.Keep hands,body
and clothing clear of blades, bits, cutters, etc., when plugging in the tool.
17. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors,
use only extension cords marked “Suitable for use with outdoor appliances ‑
store indoors when not in use.”
18. STAY ALERT. Watch what you are doing. Use common sense. Donot
operate tool when you are tired or while under theinfluence of medication,
alcohol or drugs.
19. CHECK DAMAGED PARTS. Before further use of the tool, aguard or
other partthat is damaged should be carefully checkedto determine that itwill
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting,and any
other conditions that may affect its operation. Aguard or other part that Is
damaged should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere inthis instruction manual. Have
defective switches replaced by authorized service center. Do not use tool if
switch does not turn it on and off.
20. WEAR EAR PROTECTIONto safeguard against possible hearing loss.
SAVE THESE INSTRUCTIONS
ADDITIONAL SAFETY RULES FOR POCKET CUTTER®
1. KEEPGUARDIN PLACEAND IN WORKING ORDER.Check operation
before each use. Do not use if guard does not close briskly over cutter bit.
2. ALWAYS DISCONNECT MACHINE from power source before making
adjustments or changing bits.
3. ENGAGE TRANSPORT LOCK in UP position before making adjust‑
ments or changing bits (See page 6).
4. ALWAYS BE SURE collet nutissecurelytightened to preventthe bitfrom
slipping during use.
Q

5. KEEP HANDS CLEAR of cutter when motor is running to prevent
personalinjury. |
6. BE SURE CUTTER BIT is clear of work before starting motor.
7. KEEP CUTTING PRESSURE CONSTANT. Do not overload the motor.
8. NEVER TOUCH cutter bits after use, since they may be extremely hot.
9. BOLT OR CLAMP MACHINE to workbench.
10. NEVER TIGHTEN collet nut without bit inserted. This will deform collet
making it impossible to insert bit.
11. DO NOT LEAVE TOOL until the tool comes to acomplete stop.
12. SOMEWOOD CONTAINS PRESERVATIVESWHICH CANBETOXIC.
Tak e extra care to prevent inhalation and skin contact when working with
these materials. Request, and follow, any safety information available from
your material supplier.
REPLACEMENT PARTS
When servicing use only identical replacement parts.
MOTOR
Many Porter-Cabletools will operate on either D.C., or single phase 25 to 60
cycle A.C. current and voltage within plus or minus 5percent of that shown
on the specificationplateon the tool. Several models, however,are designed
for A.C. current only. Refer to the specification plate on your tool for proper
voltage and current rating.
CAUTION: Donot operate your tool on acurrent on which the voltage
is not within correct limits. Donotoperate tools ratedA.C. only on D.C.
current. To do so may seriously damage the tool.
EXTENSION CORD SELECTION
If an extension cord is used, make sure the conductor size is large enough to
prevent excessive voltage drop which will cause loss of power and possible
motor damage. Atable of recommended extension cord sizes will be found
below. This table is based on limiting line voltage drop to 5volts (10 volts for
230 volts) at 150% of rated amperes.
If an extension cord is to be used outdoors it must be marked with the suffix
W-A following the cord type designation. For example ‐SJTW-A to indicate
it is acceptable for outdoor use.
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS
Length of Cord in Feet
|T15V |25Ft |SOFt |100Ft.|150 Ft. |200 Ft.|250 Ft.|300 Ft.|400 Ft.|500 Ft_
|100 Ft.|200 Ft.|300 Ft.|400 Ft.|500 Ft.|600 Ft.|800 Ft. |1000 Ft.
OPERATING INSTRUCTIONS
FOREWORD .Oe
The Porter-Cable Model 550 PocketCutter® is designed to cut es" wide slots,
546" to ¥4" deep, in material that is 54" to 114" thick and at least Ye wide. An
adjustable guide bushing provides accurate drill alignment for drilling a%«
diameter screw hole.
The pocket cutter should be bolted or clamped to aworkbench to prevent
movement during operation. A1"wide by 12" longflange Isprovided oneach
side of the machine for clamping; and four, %e" diameter holes (72 by 10
pattern) are provided for bolting the machine to aworkbench. In some
applications it may be more convenient to bolt the machine to apiece of
plywood and then clamp the plywood to the workbench.

TRANSPORT LOCK ‑
The PocketCutter is equippedwith atransport lock. Usethe transport lockto
lockthe motor unit in the UP positionbefore makingadjustments or changing
bits. Use the transport lock to lock the motor in the DOWN position before
transporting or storing the Pocket Cutter.
When thetransport lock is engagedwith the motor inthe UPposition,the lock
preventsthe motor from fallingandstrikingthe userwhile makingadjustments
or changing bits.
When the transport lock is engaged with the motorin the DOWN position,the
Pocket Cutter may be carried by the handle (like asuitcase). The transport
lock should be engaged (in the DOWN position) before placing the Pocket
Cutter into its carrying case.
The Pocket Cutter is shipped with the transport lock engaged in the DOWN
position. To operate transport lock:
1. Remove Pocket Cutter from carrying case and place on awork bench.
CAUTION: DO NOT CONNECT TOOL TO POWER SOURCE.
2. Pushdownward on the handle while turning the transport lock knob (see
Fig. 1) counterclockwise FOUR TO SIX FULL TURNS to release lock.
NOTE: Failure to turn lock knob at least four full turns can result in
damage to Pocket Cutter.
3. Pivot motor unit up and down while checking for free movement. When
released; the motor unit should tilt to approximately 45° as shown in Fig. 1.
4. Engagethe transport lock in the UP position before making adjustments
or changingbits.TO ENGAGE:Tiltthe motorunitintothe UPpositionand hold
while turning the lock knob clockwise untiltight. TO RELEASE: Lift up on the
motor unit and hold while turning transport lock kneb (see Fig. 1) counter‑
clockwise FOUR TO SIX FULL TURNS to release lock. Slowly lower motor
and check for free movement.
NOTE: Failure to turn lock knob at least four full turns can result in
damage to Pocket Cutter.
5. Engagethe transport lock in the DOWNposition before moving or storing
the Pocket Cutter. TO ENGAGE: Push motor unit down against the motor
Stop screw (see Fig. 3) and hold while turning the lock knob clockwise until
tight.
TO START AND STOP THE POCKET CUTTER
CAUTION: DO NOT CONNECT POCKET CUTTER TO POWER
SOURCE until you have read and understand this entire manual.
1. Squeeze the trigger switch (see Fig. 1) to start motor. Release trigger
switch to stop motor.
NOTE:Ahole is provided in the switch trigger so that apadlock with
a%" shackle may be used to lock the switch in the OFF position,
preventing unauthorized use of the machine.
INSTALL POCKET CUTTER BIT
CAUTION: DISCONNECT MACHINE FROM POWER CIRCUIT.
1. Use %e" hex wrench (furnished with Pocket Cutter) to loosen top motor
mounting screw.
CAUTION: Tilt motor to the UP position and engage transport lock.
2. Tilt motor unit upside-down (see Fig. 3) and hold while loosening lower
motor mounting screw and sliding motor UP to the maximum depth-of-cut
position; tighten lower motor mounting screw.
3. Cleanand insertshank ofthe special PocketCutter Bit (43115) into collet
until the shoulder on bit shank bottoms on collet.
CAUTION: Usespecial PocketCutter Bit43115 ONLY.The use of any
other bitcould cause personal injury and damage to work or machine.
4. Depressspindle lock (Fig.4) and rotate collet nut clockwise by hand until
lock engages hole in motor spindle.
5. While holdingspindle lock engaged,tighten collet nut securely byturning
clockwise using wrench provided. a
CAUTION: Do not hold guard while installing or removing bit. The
guard could be damaged reducing its effectiveness.
6. Releasetransport lock and adjust depth of cut (see ADJUST DEPTH OFCUT).
NEVER TIGHTEN COLLET WITHOUT BIT INSERTED,
TO DO SO MAY CAUSE DAMAGE TO COLLET.
7. Toremove bit, reverse above procedure.
CAUTION: Never touch bit immediately after use, as the bit may be
very hot.

ADJUST DEPTH OF CUT
CAUTION: DISCONNECT MACHINE FROM POWER CIRCUIT.
1. Tilt motor unit upand holdwhile loosening lower motor mountingscrew
(see Fig. 3).
CAUTION: Maintain holdon motor unitwith one handduring the entire
depth of cut adjustment procedure to prevent injury from falling motor.
The transport lock cannot be used to restrain falling motor during this
procedure.
2. Tilt motor unit down and loosentop motor mounting screw (see Fig.2).
3. Positionthe setting gage (furnishedwith Model550, see Fig.5) onto the
machine base. The setting gage has five steps that are marked with
standard material thicknesses.
4. Tilt the motor unit down against stop with the tip of the bit restingon the
setting gage step that corresponds to the material thickness to be cut.
5. Tighten the top motor mounting screw securely.
‘6. Tilt motor unit up. Remove setting gage. Tighten the lower motor
mounting screw securely.
7. Tilt motor unit down against return spring and release.
NOTE:The distance betweenthe end of the workpiece and the cut slot
is factory set at %4". This distance can be varied by adjusting the motor
stop screw (see Fig. 5A).
CAUTION: DISCONNECT MACHINE FROM POWER CIRCUIT
BEFORE MAKING ANY ADJUSTMENTS.
CAUTION: Tilt motor to the UP position and engage transport lock.
After making adjustments: release transport lock, position motor unit
against stop and rotate bit by hand to make sure cutting edge does not
contact any part of the machine.
ADJUST WORK CLAMP
CAUTION: DISCONNECT MACHINE FROM POWER CIRCUIT.
CAUTION: Tilt motor to the up position and engage transport lock.
_1. Rotate the work clamp lever CLOCKWISE to the OPEN position (see Fig. 6).
.2. Rotate the clamp adjustment lever COUNTERCLOCKWISE to loosen.
Fig. 6
3. Lift the adjustment leverto raise clamp assembly and insert apiece of
scrap material (same thickness as planned work) underneath the clamp plate
(see Fig. 7). Seat the scrap material against the drill guide bushing.
4. Lower clamp assembly until it contacts the scrap material and firmly
tighten the clamp adjustment lever.
5. Rotate the work clamp lever COUNTERCLOCKWISE to the CLAMPED
position (see Fig.8). The scrap material should now be aFIRMLY clamped to
the Pocket Cutter base. If the clamp is too tight (will not fully close to the
CLAMPED position), repeat steps 1through 5, RAISING the clamp assembly
slightly. If the clamp is too loose (materialis not FIRMLY clamped), repeat
steps 1through 5LOWERING the clamp assembly slightly.
6. Liftuponthe motor unit and holdwhile turning transport lock knob counter‑
clockwise FOUR TO SIX FULLTURNS to release lock. Slowly lower motor
and check for free movement.
NOTE: Boththe work clamp leverand the clamp adjustment lever are
mounted on hex shaped hubs. This permits lever orientation to be
adjusted to suit individual preferences. TO ADJUST: Loosen lever
retaining screw, pull lever outward and rotate to desired position,
push lever back onto hex hub, and tighten retaining screw.

POSITIONING THE POCKET CUT
It is recommended that aminimum of two pocket cuts be used at each joint.
The pocket cuts can be positioned on the workpiece using one of the three
methodsdescribed below.The base of the PocketCutter is ribbed.These ribs
are located so that they can be used as alignment guides to help position the
work to the pocket cutter. Ascale on the base of the Pocket Cutter indicates
the ribs recommended for locating various sizes of material.
CAUTION: DISCONNECT POCKET CUTTER FROM POWER
SOURCE, tilt motor to the UP position and engage transport lock
before making any adjustment.
NOTE: When working with wide materials it will be necessary to
removethe fences: loosenthe four fence clamp knobs,slidethe fences
to their outermost positions and lift them off machine. Tighten knobs
lightly and store fence assemblies for future use.
POSITION TO THE FENCES
The fences are primarily used for material that is 3" OR LESS in width. They
are will suited for STYLE AND RAIL type construction. When adjusted as
described below; they easily producetwo pocket cuts per joint, with 50% of the
material width between the screw holes, and 25% of the material width
between each screw hole and the adjacent edge of the material.
1. CAUTION: DISCONNECTPOCKETCUTTERFROM POWERSOURCE,
tilt motor to the UP position and engage transport lock.
2. Loosen the four fence clamp knobs and slide the fences outward to
provide space for positioning the workpiece onto the Pocket Cutter base.
3. Place apiece of scrap material (same width as planned work) onto the
Pocket Cutter base and align the LEFT side of the material (see Fig. 8) with
the LEFTribindex (correspondingto materialwidth). Seatmaterialagainstthe
drill guide bushing.
4. Rotate the work clamp lever counterclockwise to clamp the material.
5. Positionthe RIGHT fence against the workpiece andtightenthe two fence
clamp knobs. ,
6. Loosen the work clamp and move the scrap material to align its RIGHT
edge with the RIGHT rib index (see Fig. 9).
7. Tighten work clamp. Move LEFT fence against scrap materialandtighten
fence clamp knobs.
8. Lift up on the motor unit and hold while turning transport lock knob
counterclockwise FOUR TO SIX FULL TURNS to release lock. Slowly lower
motor and check for free movement.
POSITION TO INDEX RIBS
The index ribs are primarily used for material that is 3" to 10" in width.
1. CAUTION: DISCONNECTPOCKETCUTTERFROM POWERSOURCE,
tilt motor to the UP position and engage transport lock.
2. Remove fences from Pocket Cutter.
3. To position workpiece for RIGHT cut, place the workpiece into machine
(see Fig. 10) so that its RIGHT edge aligns with the RIGHT index rib
(corresponding with the material width). Rotate work clamp lever counter‑
clockwise to secure workpiece to machine.
4. Toposition workpiece for LEFT cut, place the workpiece into machine so
that its LEFT edge aligns with the LEFT index rib. Rotate work clamp lever
counterclockwise to secure workpiece to machine.
5. Lift up on the motor unit and hold while turning transport lock knob
counterclockwise FOUR TO SIX FULL TURNS to release lock. Slowly lower
motor and check for free movement.

POSITION TO AMARK
Positioning to amark is primarily used on material MORE THAN 10" wide.
1. CAUTION: DISCONNECTPOCKETCUTTERFROMPOWER SOURCE,
tilt motor to the UP position and engage transport lock.
2. Remove fences from machine.
3. Place apencil mark on the workpiece at each location apocket cut is
desired.
4. Place material to Pocket Cutter aligning apencil mark with the center of
the "V"-notch in the work clamp roller (see Fig. 11). Rotate work clamp lever
counterclockwise to secure workpiece to machine.
5. Lift up on the motor unit and hold while turning transport lock knob
counterclockwise FOURTO SIX FULLTURNS to release lock. Slowly lower
motor and check for free movement.
DRILL GUIDE BUSHING
The drill guide bushingis factory adjustedto alignthe drilled hole%"belowthe
material surface. The guide bushing moves up and down with the clamp
assembly so that this location is maintained for any material thickness. We
recommend this position for all pocket cuts.
CAUTION: DISCONNECT POCKET CUTTER FROM POWER
SOURCE, tilt motor to the UP position and engage transport lock
before making adjustment.
The drill guide bushing location may be changed to meet individual
preferences by loosening the %e" retaining nut (see Fig. 6); move
bushing to desired location and tighten retaining nut.
The drill guide bushing may be returned to its original setting as follows:
1. CAUTION: DISCONNECTPOCKETCUTTERFROM POWERSOURCE,
tilt motor to the UP position and engage transport lock.
2. Loosen the guide bushing retaining nut.
3. Pick the step on the setting gage (same gage used to set DEPTH OF
CUT) that corresponds to the materialthickness that the work clamp is set for.
«4. Position the gage under the guide bushing so that the bottom of the
¢bushing rests on the appropriate gage step.
5. Tighten the guide bushing retaining nut.
6. Lift up on the motor unit and hold while turning transport lock knob
counterclockwise FOUR TO SIX FULLTURNS to release lock. Slowly lower
motor and check for free movement.
MAKE POCKET CUT
It is recommended that you make several practice cuts in scrap material to
thoroughly familiarize yourself with the operation of the Pocket Cutter and to
verify all settings before starting your actual project.
1. InstallPocketCutterbit,adjust depth of cut andwork clamp as previously
instructed. Adjust fences if required.
2. Make sure switch is OFF and power circuit voltage is the same as the
voltage shown on the specification plate on the machine. Connect machine
to power circuit.
3. Placematerial into machine (align usingone of the methods described in
POSITIONING THE POCKET CUT), tighten work clamp securely.
4. Turnmachine ONand slowly pivot machine into work until motor unit hitsstop.
5. Releasetrigger switchandpivotmachineoutof work. DONOTRELEASE
WORK CLAMP.
CAUTION: The Cutterwill continue to rotatefor several seconds after
the machine is turned OFF. Keep clear of Cutter to prevent personal
injury. DO NOT release work clamp before bit rotation has stopped.
MAKE SURE POCKET CUTTER BIT IS CLEAR OF WORK
BEFORE DRILLING SCREW HOLE.
6. BEFORE RELEASING WORK CLAMP, drill clearance hole for screw
(see Fig. 12). :
7. Release work clamp and remove material. Repeat as required.
8. Retighten collet after each fifty (50) cuts made; to prevent bit slippage.

MAINTENANCE
KEEP TOOL CLEAN
should becleanedwithasoft damp cloth.NEVER usesolventsto clean plastic
parts. They could possibly dissolve or otherwise damage the material.
CAUTION: Wear safety glasses while using compressed air.
FAILURE TO START
Should your tool fail to start, check to make sure the prongs on the cord plug
are making good contact in the outlet. Also, check for blown fuses or open
circuit breakers in the line.
LUBRICATION
This tool has been lubricated with asufficient amount of high grade lubricant
forthe lifeof the unit under normaloperating conditions. Nofurther lubrication
is necessary.
BRUSH INSPECTION
At approximately 100 hours of use, take or send your tool to your nearest
Authorized Porter-Cable Service Station to be thoroughly cleaned and
inspected; worn parts replaced, when necessary; relubricated with fresh
lubricant, if required; reassembled with new brushes; and performance
tested.
Any lossof powerbeforethe above maintenancecheck may indicatethe need
for immediate servicing of your tool. DO NOT CONTINUE TO OPERATE
TOOL UNDER THIS CONDITION. If proper operating voltage is present,
return your tool to the service station for immediate service.
SERVICE AND REPAIRS
All quality tools will eventually require servicing or replacement of parts due
to wear from normal use. These operations, including brush inspection and
‘replacement, should ONLY be performed by either an AUTHORIZED
PORTER-CABLE SERVICE STATION or aPORTER-CABLE SERVICE
CENTER. All repairs made by these agencies are fully guaranteed against
defective material and workmanship. We cannot guarantee repairs made or
attempted by anyone other than these agencies.
Should you have any questions about your tool, feel free to write us at any
time. In any communications, please give all information shown on the
nameplate of your tool (model number, type, serial number, etc.).
ACCESSORIES
The testing of this tool has beenaccomplished with the following accessories.
Forsafest operation, it is recommended that only these accessories be used
with this product.
WARNING: Since accessories other than those listed have not been
tested with this product, use of such accessories could be hazardous.
43115 Pocket Cutter Bit
5501 14%" Square Drive Screws (100 pcs)
5502 1%" Square Drive Screws (100 pcs)
5503 ea" Drill Bit (Extra Long)
5504 Square Drill Bit (6" Long)
44745 Collet Wrench
48248 Hex Wrench
876689 Setting Gage
PORTER-CABLE LIMITED
ONE YEAR WARRANTY
Porter-Cable warrants its Professional Power Too ls for aperiod of one year from the date of original
purchase.We will repairor replace at our option, any part or partsof the productand accessories covered
underthis warranty which, afterexamination, provesto bedefective inworkmanship or materialduring
the warranty period. For repair or replacement return the complete tool or accessory, transportation
prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station as listed under
"TOOLS-ELECTRIC’ in the Yellow Pages of your telephone directory. Proof of purchase may be
-required. This warranty does not apply to repair or replacement required due to misuse, abuse, normal
wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service
Stations.
ANY IMPLIED WARRANTY, INCLUDINGTHE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR APARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE
OF PURCHASE.
To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION,
4825 Highway 45 North, P. O . Box 2468, Jackson, Ten nes s ee 38302-2468; Attention: Product Service.
THE FOREGOING OBLIGATION IS PORTER-CABLE'S SOLE LIABILITY UNDER THIS OR ANY
IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE
FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do notallow limitations on
how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you.

CALIFORNIA
1305 John Reed Court
Phone: [phone]
Fax: [phone]
San Leandro 94577 (Oakland)
3039 Teag a r den Street
Phone: [phone]
Fax: [phone]
COLORADO
Denver 80204
2561 West 8th Avenue
Phone: [phone]
Fax: [phone]
FLORIDA
Hialeah 33014 (Miami)
16373-75 NW 57th Ave.
Phone: [phone]
Fax: [phone]
Tampa 33609
4538 W. Kennedy Boulevard
Phone: [phone]
Fax: [phone]
GEORGIA
Morrow 30260 (Atianta)
1286 Citizens Parkway
SuiteC
Phone: [phone]
Fax: [phone]
ILLINOIS
Addison 60101 (Chicago)
311 Laura Drive
Phone: [phone]
Fax: [phone]
MARYLAND
Baltimore 21227
7397 Washington Bivd.
Suite #102
Phone: [phone]
Fax: [phone]
MASSACHUSETTS
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Bivd.
Phone: [phone]
Fax: [phone]
MICHIGAN
Southfield 48075 (Detroit)
18650 W. Eight Mile Road
Phone: [phone]
Fax: [phone]
MINNESOTA
MISSOURI
North Kansas City 64116
1141 Swift Avenue
P. O . Box 12393
Phone: [phone]
Fax: [phone]
St. Louis 63119
7574 Watson Road
Pt.one: [phone]
Fax: [phone]
NEW YORK
Flushing 11365-1595 (N.Y.C.)
Phone: [phone]
Fax: [phone]
NORTH CAROLINA
Charlotte 28209
4303-B South Boulevard
Phone: [phone]
Fax: [phone]
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: [phone]
Fax: [phone]
Cleveland 44125
Phone: [phone]
Fax: [phone]
PENNSYLVANIA
Philadelphia 19154
12285 McNulty Road
Phone: [phone]
Fax: [phone]
TEXAS
Dallas 75220
10720 N. Stemmons Freeway
Phone: [phone]
Fax: [phone]
Houston 77092
5201 Mitchelidaie B-9
Phone: [phone]
Fax: [phone]
WASHINGTON
Renton 98055 (Seattle)
268 Southwest 43rd Street
Phone: [phone]
Fax: [phone]
DELTA SERVICE CENTRES (CENTRES D'ENTRETIEN DELTA)
ALBERTA MANITOBA 40 West Pearce St Suite 202
#10 6320 11th Street S.E. 1699 Dublin Avenue Unit #2 2022 Rue Lavoisier
Calgary, Alberta Winnipeg, Manitoba Richmond Hill, Ontario Ste. Foy, Québec, Québec
T2H 2L7 R3H OH2 L4B 1E3 GIN 4L5
Phone: [phone] Phone: [phone] Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone] Fax: [phone] Fax: [phone]
BRITISH COLUMBIA ONTARIO QUEBEC
8520 Baxter Place 644 Imperial Road 523 Rue Desiauriers
_Bumaby, B.C. Guelph, Ontario St. Laurent, (Montréal) P. Q .
V5A 4T8 N1H 6M7 H4N 1W2
Phone: [phone] Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone] Fax: [phone]
Authorized Service Stations are located in all large cities, For the one nearest you,
see the classified section in your phone book (under "Tools-Electric’).
PORTER-CABLE®, HAMMER-HEAD®, LASERLOC®, OMNIJIG®, POCKET CUTTER®, PORTA‑
BAND®, PORTA-PLANE®, VERSA-PLANE®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®,
SPEEDTRONIC®, STAIR-EASE®, TIGER CUB®, TIGER® SAW, DURATRONIC™, MICRO-SET™,
Copyright ©1994 PORTER-CABLE Corporation Printed in U.S.A.