Porter-Cable 552 User manual

Instruction
manual
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.
Model No. ______________________________________
Type ___________________________________________
Serial No. _______________________________________
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
Part No. 904376 - 12-31-01
ESPAÑOL: PÁGINA 21
FRANÇAISE : PAGE 43
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
MODEL
552
Copyright © 2001 Porter-Cable Corporation
Production
POCKET CUTTER®
U.S. Patent No. 4,603,719
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2
SAFETY INSTRUCTIONS
GROUNDING INSTRUCTIONS
1. All grounded, cord-connected tools:
In the event of a malfunction or breakdown, grounding provides a path of
least resistance for electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Do not modify the plug provided - if
it will not fit the outlet, have the
proper outlet installed by a qualified
electrician.
Improper connection of the
equipment-grounding conductor
can result in risk of electric shock.
The conductor with insulation
having an outer surface that is
green with or without yellow stripes
is the equipment-grounding
conductor. If repair or replacement
of the electric cord or plug is
necessary, do not connect the
equipment-grounding conductor to
a live terminal.
Check with a qualified electrician or
service personnel if the grounding
instructions are not completely
understood, or if in doubt as to
whether the tool is properly
grounded.
Use only 3-wire extension cords
that have 3-prong grounding type
plugs and matching 3-conductor
receptacles that accept the tool’s
plug, as shown in Fig. A.
Repair or replace damaged or worn
cord immediately.
2. Grounded, cord-connected tools
intended for use on a supply circuit
having a nominal rating less than
150 volts:
If the tool is intended for use on a
circuit that has an outlet that looks
like the one illustrated in Fig. A, the tool will have a grounding plug that
looks like the plug illustrated in Fig. A.
A temporary adapter, which looks like the adapter illustrated in Fig. B,
may be used to connect this plug to a matching 2-conductor receptacle
as shown in Fig. Bif a properly grounded outlet is not available. The
temporary adapter should be used only until a properly grounded outlet
GROUNDED OUTLET BOX
Fig. A
Fig. B
Fig. C
CURRENT
CARRYING
PRONGS
GROUNDING PRONG
IS LONGEST OF THE 3 PRONGS
GROUNDED OUTLET BOX
GROUNDED OUTLET BOX
GROUNDING MEANS
ADAPTER
CURRENT
CARRYING
PRONGS
GROUNDING PRONG
IS LONGEST OF THE 3 PRONGS
904376 - 12-31-01.qxd 2/11/02 2:43 PM Page 2

3
can be installed by a qualified electrician. The green-colored rigid ear,
lug, and the like, extending from the adapter must be connected to a
permanent ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by
the Canadian Electric Code.
3. Grounded, cord-connected tools intended for use on a supply circuit
having a nominal rating between 150 - 250 volts, inclusive:
If the tool is intended for use on a circuit that has an outlet that looks
like the one illustrated in Fig. C, the tool will have a grounding plug that
looks like the plug illustrated in Fig. C. Make sure the tool is connected
to an outlet having the same configuration as the plug. No adapter is
available or should be used with this tool. If the tool must be re-
connected for use on a different type of electric circuit, the re-
connection should be made by qualified service personnel; and after
re-connection, the tool should comply with all local codes and
ordinances.
WARNING: IN ALL CASES, MAKE CERTAIN THE RECEPTACLE
IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE
HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
NEVER REMOVE GROUNDING PRONG FROM POWER PLUG.
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good
condition and is a 3-wire extension cord which has a 3-prong
grounding type plug and matching receptacle which will accept the
tool’s plug. When using an extension cord, be sure to use one heavy
enough to carry the current of the tool. An undersized cord will cause a
drop in line voltage, resulting in loss of power and overheating. Fig. D,
shows the correct gauge to use depending on the cord length. If in
doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the cord.
Length of Cord in Feet
115V 25 Ft. 50 Ft. 100 Ft. 150 Ft. 200 Ft. 250 Ft. 300 Ft. 400 Ft. 500 Ft.
230V 50 Ft. 100 Ft. 200 Ft. 300 Ft. 400 Ft. 500 Ft. 600 Ft. 800 Ft. 1000 Ft.
0-2 18 18 18 16 16 14 14 12 12
2-3 18 18 16 14 14 12 12 10 10
3-4 18 18 16 14 12 12 10 10 8
4-5 18 18 14 12 12 10 10 8 8
5-6 18 16 14 12 10 10 8 8 6
6-8 18 16 12 10 10 8 6 6 6
8-10 18 14 12 10 8 8 6 6 4
10-12 16 14 10 8 8 6 6 4 4
12-14 16 12 10 8 6 6 6 4 2
14-16 16 12 10 8 6 6 4 4 2
16-18 14 12 8 8 6 4 4 2 2
18-20 14 12 8 6 6 4 4 2 2
Nameplate Ampere Rating
Fig. D
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WARNING: SOME DUST CREATED BY POWER SANDING, SAWING,
GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES
contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
IMPORTANT SAFETY INSTRUCTIONS
WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure
to follow all instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS.
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE
OPERATING THE TOOL. Learn the tool’s application and limitations as
well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety glasses. Everyday
eyeglasses only have impact resistant lenses; they are not safety
glasses. Also use face or dust mask if cutting operation is dusty. These
safety glasses must conform to ANSI Z87.1 requirements. NOTE:
Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed from tool
before turning it “on”.
5.KEEP WORK AREA CLEAN. Cluttered areas and benches invite
accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools
in damp or wet locations, or expose them to rain. Keep work area well-
lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors
should be kept a safe distance from work area.
8.MAKE WORKSHOP CHILDPROOF – with padlocks, master switches,
or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be safer at the rate
for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which
it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings,
bracelets, or other jewelry to get caught in moving parts. Nonslip footwear
is recommended. Wear protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s
safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
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14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean
for best and safest performance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS before servicing and when changing
accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of accessories and
attachments not recommended by Delta may cause hazards or risk of injury
to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure
switch is in “OFF” position before plugging in power cord. In the event of a
power failure, move switch to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is
tipped or if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or
other part that is damaged should be carefully checked to ensure that it will
operate properly and perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF.
Don’t leave tool until it comes to a complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON
SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE
TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while operating power tools may
result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY
while motor is being mounted, connected or reconnected.
24. THE DUST GENERATED by certain woods and wood products can be
injurious to your health. Always operate machinery in well ventilated areas
and provide for proper dust removal. Use wood dust collection systems
whenever possible.
25. WEAR EAR PROTECTION to safeguard against possible hearing loss.
SAVE THESE INSTRUCTIONS
SPECIFIC SAFETY RULES AND SYMBOLS FOR PRODUCTION
POCKET CUTTER®
1. ALWAYS DISCONNECT MACHINE from power source and make sure
all rotation has stopped before making adjustments or changing bits.
Rotation of cutter is noted by direction arrow label.
2. USE RECOMMENDED BITS. Use Porter-Cable pocket cutting bit and
pilot hole bit ONLY. Use of other bits could cause personal injury and
damage to machine or work.
3. “BOTTOM” BITS IN COLLETS. Both the pocket cutting bit and the pilot
hole bit MUST be “bottomed” in the collets. Failure to “bottom” the bits
could cause personal injury and damage to machine and work.
4. TIGHTEN COLLET NUTS SECURELY to prevent bits from slipping
during use.
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6
5. KEEP HANDS CLEAR of cutter area when motors are running to
prevent personal injury.
6. DO NOT ATTEMPT TO CUT a workpiece that is smaller than 1/2" thick,
or 11/2" wide, or 11/2" long. A smaller workpiece will not be properly held by
the work clamp: the workpiece could be ejected from the machine causing
personal injury.
7. ALWAYS CLAMP WORK SECURELY using the work clamp. Check to
insure that each workpiece is held securely against the fence and the table.
Variations in material thickness can require readjustment of the work clamp.
Use 1/8" thick shim on table when working with a thin (1/2" to 5/8" thick)
workpiece (see Fig. 18).
8. CLEAN CHIPS AND DUST FROM UNDER MACHINE to avoid risk of
fire. Do not allow chips to pile up into the machine: clean area before top of
chip pile reaches bottom of machine cabinet.
9. CLEAN MOTORS DAILY. Disconnect machine from power source, tip
machine onto its back, and use dry, compressed air to blow dust out of both
motors. CAUTION: Wear safety glasses when using compressed air.
10. NEVER TOUCH BITS after use, since they may be extremely hot.
11. NEVER TIGHTEN collet nut without bit installed. This will deform collet.
12. SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC.
Take extra care to prevent inhalation and skin contact when working with
these materials. Request, and follow, any safety information available from
your material supplier.
13. WARNING: There are certain applications for which this tool was
designed. Porter-Cable strongly recommends that this tool NOT be modified
and/or used for any application other than for which it was designed. If you
have any questions relative to its application DO NOT use the tool until you
have written Porter-Cable and we have advised you.
Technical Service Manager
Porter-Cable Corporation
4825 Highway 45 North
Jackson, TN 38305
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SYMBOL DEFINITION
V ........................ volts
A ........................ amperes
Hz ........................ hertz
W ........................ watts
kW ........................ kilowatts
µF ........................ microfarads
l ........................ liters
kg ........................ kilograms
N/cm2........................ newtons per square centimeter
Pa ........................ pascals
h ........................ hours
min ........................ minutes
s ........................ seconds
........................ alternating current
3 ........................ three-phase alternating current
3N........................ three-phase alternating current with neutral
........................ direct current
n0........................ no load
........................ alternating or direct current
........................ Class II Construction
........................ splash-proof construction
........................ watertight construction
…/min ........................ revolutions or reciprocation per minute
SAVE THESE INSTRUCTIONS
REPLACEMENT PARTS
When servicing use only identical replacement parts.
MOTOR
Many Porter-Cable tools will operate on either D.C., or single phase 25 to 60
cycle A.C. current and voltage within plus or minus 5 percent of that shown
on the specification plate on the tool. Several models, however, are designed
for A.C. current only. Refer to the specification plate on your tool for proper
voltage and current rating.
CAUTION: Do not operate your tool on a current on which the
voltage is not within correct limits. Do not operate tools rated A.C.
only on D.C. current. To do so may seriously damage the tool.
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FUNCTIONAL DESCRIPTION
FOREWORD
Porter-Cable Model 552 is a compact, high speed, production Pocket
Cutter®. It cuts a 3/8" wide pocket and drills a 9/64" pilot hole in one quick,
hand operated, cycle. It accepts materials that are 1/2" to 15/16" thick*, and
works well in hardwood, softwood, high pressure plastic laminate, particle
board, MDF, and melamine.
*NOTE: A 1/8" thick spacer must be attached to the table top when cutting materials 1/2"to
5/8"thick. Material must be at least 1/2" thick, and at least 11/2" wide, and at least 11/2" long.
UNPACKING
1. Carefully remove all of the components from the carton. We recommend
you retain all packing materials until after you have inspected and
satisfactorily operated the machine.
WARNING: Do not connect the machine to the power source until
you read and understand this entire instruction manual.
2. Locate each of the items listed below (see Fig. 1).
ALiterature/Hardware Package containing:
Instruction Manual Square Drive, Screwdriver Bit
Service Parts List 3/8" Pocket Cutting Bit
11/8" Wrenches (set of two) 9/64" Pilot Hole Drill Bit
11/16" and 7/16" Wrench Drill Motor Mounting Screw (1/4"-20 ×1/2"
5/32" Hex Wrench long, flat head, machine screw)
BHardware Package containing:
Machine Feet (four pcs.)
Flat Washers (four pcs.)
5/16" ×18 Hex Nuts (four pcs.)
1/4"-20 ×5/8" Machine Screws (four pcs.)
CTable Top EPocket Cutting Motor
DCabinet Assembly F Drill Motor
3. Place the Cabinet Assembly onto a sturdy, level work table.
4. Familiarize yourself with all features and controls as shown in Fig. 2.
A
B
EF
D
C
Fig. 1
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ASSEMBLY
INSTALL PILOT HOLE DRILL BIT
CAUTION: Disconnect drill motor from power source and place
switch in the OFF position.
1. Clean and insert shank of drill bit into
the collet of the drill motor (see Fig. 3), until
shank bottoms.
CAUTION: The bit must be fully
bottomed in the collet.
2. Depress spindle lock (A) Fig. 3, and
rotate collet nut (B) Fig. 3, clockwise by
hand until lock engages hole in motor
spindle.
3. While holding spindle lock engaged,
tighten collet nut securely by turning
CLOCKWISE using the 11/16" wrench
provided.
NEVER TIGHTEN COLLET WITHOUT BIT INSERTED, TO DO SO MAY
CAUSE DAMAGE TO THE COLLET.
INSTALL POCKET CUTTING BIT
CAUTION: Disconnect pocket cutting motor from power source and
place switch in the OFF position.
1. Clean and insert shank of pocket cutting bit into the collet of the pocket
cutting motor (see Fig. 4), until shank bottoms.
CAUTION: The bit must be fully bottomed in the collet.
Fig. 2
A
B
E
D
C
A Switch
B Work Clamp
C Feed Lever
D Table
E Fence
Fig. 3
A
B
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2. Lay motor on its side on the
bench with the collet pointing
AWAY from you.
3. Place one of the 11/8"
wrenches on the flats of the
chuck with the opposite end of
the wrench resting on the bench
to your left (see Fig. 4).
4. Place the other 11/8" wrench
on the collet nut and tighten
securely by turning
COUNTERCLOCKWISE as
shown in Fig. 4.
NEVER TIGHTEN COLLET WITHOUT BIT INSERTED,
TO DO SO MAY CAUSE DAMAGE TO THE COLLET.
INSTALL TABLE TOP
1. Tilt cabinet assembly onto its back (see Fig. 5).
2. Position table top to the top of cabinet assembly as shown in Fig. 5.
3. Use four (1/4" ×5/8" long), machine screws to secure table top to cabinet
assembly. Insert the screws through bottom of cabinet assembly (see Fig. 6),
start all four screws and then tighten each securely with a phillips
screwdriver.
INSTALL FEET
NOTE: The cabinet assembly should still be positioned on its back
as described in step #1 of INSTALL TABLE TOP Section.
1. Locate the four feet, four flat washers, and four 5/16" ×18 hex nuts.
2. Position the stud on one of the feet through one of the four holes in the
base of the cabinet (see Fig. 7).
3. Place a flat washer onto the stud and secure with one of the hex nuts.
Tighten firmly.
4. Repeat steps 2 and 3 to assemble the three remaining feet (see Fig. 8).
Fig. 4
Fig. 5
Fig. 6
➔
➔
➔
➔
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11
Fig. 7 Fig. 8
INSTALL DRILL MOTOR
NOTE: The cabinet assembly should still be positioned on its back
as described in step #1 of INSTALL TABLE TOP Section.
CAUTION: Disconnect drill motor and machine from power source
and place switches in the OFF position.
1. Place the (1/4"-20 ×1/2" long, flat head), motor mounting screw onto the
5/32" hex wrench (see Fig. 9).
2. Position the screw through access hole in the top of cabinet (see Fig. 9),
and into the hole in the motor mounting bracket. Hold screw and wrench in
this position.
3. Position drill motor into cabinet as shown in Fig. 10, and secure in place
with the mounting screw.
4. Plug drill motor power cord into receptacle (see Fig. 11).
CAUTION: Make sure machine power cord is not connected to
power source.
5. Move drill motor switch (A) Fig. 11, to the ON position.
Fig. 9 Fig. 10
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INSTALL POCKET
CUTTING MOTOR
CAUTION:
Disconnect pocket
cutting motor and
machine from power
source and place
switches in the OFF
position.
1. Loosen motor
clamp nut (A) Fig. 12:
use the 7/16" wrench to
rotate clamp nut
counterclockwise
several turns to loosen clamp.
2. Orient motor as shown in Fig. 13, and insert into clamp. Seat motor into
mounting bracket: the upper motor housing (A) Fig. 14, must touch the
mounting bracket (B) Fig. 14.
3. Tighten the motor clamp nut firmly.
4. Insert motor power cord into receptacle (see Fig. 15).
CAUTION: Make sure machine power cord is not connected to
power source.
5. Set motor switch (A) Fig. 15, to the ON position.
Fig. 11
A
Fig. 12 Fig. 13
Fig. 14 Fig. 15
A
B
A
A
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OPERATION
TO START AND STOP MOTORS
CAUTION: Before connecting to power source ALWAYS MAKE
SURE THE SWITCH IS IN THE “OFF” POSITION and that the power
circuit is the same as that specified on the specification plate of the
machine.
1. Connect the machine power cord to the power source.
CAUTION: Make sure hands, workpiece, and all foreign objects are
clear of the cutter area.
2. Move switch (A) Fig. 16, to ON position to start motors.
3. Move switch to OFF position to stop motors.
TO LOCK SWITCH
The switch button acts as a key. It may be removed to lock the switch in the
OFF position:
CAUTION: Disconnect machine from power circuit to prevent
accidental start-up while removing switch button.
1. Place switch in the OFF position.
2. Pull the button from the switch (see Fig. 17).
3. Make sure switch is in OFF position. (If the switch has moved to the On
position: it can be returned to the OFF position without re-installing the
button).
TO ADJUST WORK CLAMP
The work clamp must be adjusted to securely hold the workpiece in the
machine. Variations in thickness of work may make it necessary to re-adjust
the clamp. The clamp should “snap” closed and hold the workpiece
securely. If the clamp will not close: then it must be loosened. If the clamp
closes too easily (does not hold work securely), it must be tightened.
IMPORTANT: When using thin material (between 1/2" and 5/8" thick),
a shim is required. Make the shim from 1/8" thick material (plywood
or hardboard). The shim should be approximately the same size as
the table top. Firmly clamp the shim to the top of the table (see Fig.
18). Place the thin workpiece on top of the shim, clamp in place with
the work clamp, and make pocket cut in normal fashion (a slot will
be cut through the shim).
A
Fig. 16 Fig. 17
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14
CAUTION: Do not attempt to pocket cut thin materials (1/2" to 5/8"
thick), without using a shim. The bit could hit the clamp causing
personal injury and damage to machine.
CAUTION: Switch machine OFF, disconnect from power source,
and make sure all rotation has stopped before making adjustments.
1. Place workpiece under open work clamp (see Fig. 18).
2. Close work clamp by pushing forward firmly on the lever (A) Fig. 18.
3. Pull on workpiece to determine if it is held securely.
If adjustment is required:
4. Loosen the jam nut (B) Fig. 18, by turning counterclockwise.
5. Adjust clamp:
To loosen clamp, turn clamp screw assembly (C) Fig. 18, counterclockwise.
To tighten clamp, turn clamp screw assembly (C) Fig. 18, clockwise.
As you turn the clamp screw: open and close the clamp (against the
workpiece), to determine when the adjustment is correct.
6. Hold the clamp screw while you tighten the jam nut (to lock the
adjustment in this position).
7. Repeat steps 1 through 6 until the workpiece is held securely.
TO MAKE A POCKET CUT
1. Determine the desired location of the pocket(s), and mark location(s) on
the face side of the workpiece.
CAUTION: Do not attempt to cut a workpiece that is smaller than
1/2" thick, or 11/2" wide, or 11/2" long. A smaller workpiece will not be
properly held by the work clamp: the workpiece could be ejected
from the machine causing personal injury.
2. Place the workpiece into the machine, face side up, aligning the mark
on the workpiece with the center notch (A) Fig. 19, on the machine, and
seating the work firmly against the fence.
NOTE: There are three notches on the machine. The center notch
indicates the position of the drill and pocket cutting bits. The other
two notches are positioned 3/8" to each side of the center notch.
These notches can be used to center two pocket cuts on a rail (or
similar workpiece). Mark the center line of the workpiece. Make two
pocket cuts: one cut aligning the mark with the left notch and one
Fig. 18
ACB
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15
cut aligning the mark with the right notch. This will produce two
pockets, spaced 3/4" on centers, and centered on the workpiece.
3. Close the work clamp and pull on the workpiece to assure that it is
clamped securely.
CAUTION: Do not proceed unless work is securely clamped. See
TO ADJUST WORK CLAMP section if necessary.
4. Move switch to ON position (to start motors).
CAUTION: Keep hands clear of cutter area when motors are
running to prevent personal injury.
5. Grasp knob and push operating lever (A) Fig. 21, forward (in direction of
arrow #1 ) until it hits the forward stop (B) Fig. 21.
6. Pull lever back (in direction of arrow #2) until it contacts rear stop (C) Fig.
22.
NOTE: Steps 5 and 6 should be performed smoothly and quickly.
Each motion should require approximately one second. Jerky or
excessively fast movement will cause a rough cut. Moving too
slowly will overheat the bits.
7. Release the operating lever. It will return to the neutral position.
8. Open the work clamp and remove workpiece from machine.
9. Repeat steps 1 through 8 as necessary to complete desired cuts.
10. Move switch to OFF position after last cut is completed.
CAUTION: Clean chips and dust from under machine. Do not allow
chips to pile up into the machine: clean area before top of chip pile
reaches bottom of machine cabinet.
Clean motors daily. Disconnect machine from power source, tip
machine onto its back, and use dry, compressed air to blow dust
out of both motors. Wear safety glasses when using compressed
air.
Fig. 19 Fig. 20
A
Fig. 21 Fig. 22
A
B
A
C
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TO ADJUST POCKET CUT
Alignment of the pocket cut to the drilled pilot hole, and the distance
between the end of the pocket and the edge of the material, are both
adjusted to nominal specifications at the factory. These normally require no
further adjustment, but both can be “fine tuned” to meet your specific
needs.
ALIGNMENT OF POCKET TO PILOT HOLE:
CAUTION: Disconnect machine from power circuit before making
any adjustments.
1. Tilt machine onto its back (see Fig. 23).
2. Cut a piece of scrap material to approximately 4" by 4".
3. Lift the machine operating lever (A) Fig. 23, and insert the piece of scrap
wood as shown in Fig. 23.
4. Determine the direction (left or right, as viewed in Fig. 24), and amount
of pocket movement required to align pocket with pilot hole.
5. Locate the adjusting screw (A) Fig. 25, reach into bottom of machine
and locate the screw by “feel” (see Fig. 26).
This screw is made of nylon, and is equipped with a jam nut to lock it in
place. The end of this screw contacts the inside of the machine cabinet and
controls the (left to right), position of the pocket cutting motor.
6. Rotate the adjusting screw counterclockwise (by hand), to release jam
nut. Turn jam nut counterclockwise a few turns.
7. Rotate the adjusting screw as required to align pocket to pilot hole:
One turn of the screw will move the pocket approximately 3/64".
Clockwise rotation of the screw will move the pocket to the right (as
A
Fig. 23 Fig. 24
Fig. 25 Fig. 26
A
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17
viewed in Fig. 24). Counterclockwise rotation of the screw will move the
pocket to the left (as viewed in Fig. 24).
8. Tighten jam nut (by hand) to lock adjusting screw.
9. Make a test cut (see TO MAKE A POCKET CUT), to verify alignment.
Repeat alignment process if necessary.
DISTANCE BETWEEN POCKET AND EDGE OF MATERIAL:
CAUTION: Disconnect machine from power circuit before making
any adjustments.
1. Determine amount and direction of adjustment required:
Move the rear stop (B) Fig. 28, toward the rear of the machine to reduce
dimension (A) Fig. 27. Move the rear stop toward the front of the
machine to increase dimension (A) Fig. 27. Move the rear stop 11/2times
as far as the desired change to workpiece.
2. Use 7/16" wrench to loosen lock nut (A) Fig. 28.
3. Move rear stop as required, and re-tighten lock nut.
4. Make a test cut (see TO MAKE A POCKET CUT), to verify correction.
Repeat adjustment process if necessary.
MAINTENANCE
KEEP TOOL CLEAN
Periodically blow out all air passages with dry compressed air. All plastic
parts should be cleaned with a soft damp cloth. NEVER use solvents to
clean plastic parts. They could possibly dissolve or otherwise damage the
material.
CAUTION: Wear safety glasses while using compressed air.
FAILURE TO START
Should your tool fail to start, check to make sure the prongs on the cord
plug are making good contact in the outlet. Also, check for blown fuses or
open circuit breakers in the line.
A
➔
➔
A
B
Fig. 27 Fig. 28
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18
LUBRICATION
This tool has been lubricated with a sufficient amount of high grade lubricant
for the life of the unit under normal operating conditions. No further
lubrication is necessary.
BRUSH INSPECTION AND LUBRICATION
For your continued safety and electrical protection, brush inspection and
replacement on this tool should ONLY be performed by an AUTHORIZED
PORTER-CABLE SERVICE STATION or a PORTER-CABLE/DELTA
FACTORY SERVICE CENTER.
At approximately 100 hours of use, take or send your tool to your nearest
authorized Porter-Cable Service Station to be thoroughly cleaned and
inspected. Have worn parts replaced and lubricate with fresh lubricant. Have
new brushes installed, and test the tool for performance.
Any loss of power before the above maintenance check may indicate the
need for immediate servicing of your tool. DO NOT CONTINUE TO
OPERATE TOOL UNDER THIS CONDITION. If proper operating voltage is
present, return your tool to the service station for immediate service.
SERVICE AND REPAIRS
All quality tools will eventually require servicing or replacement of parts due
to wear from normal use. These operations, including brush inspection and
replacement, should ONLY be performed by either an AUTHORIZED
PORTER-CABLE SERVICE STATION or a PORTER-CABLE/DELTA
FACTORY SERVICE CENTER. All repairs made by these agencies are fully
guaranteed against defective material and workmanship. We cannot
guarantee repairs made or attempted by anyone other than these agencies.
Should you have any questions about your tool, feel free to write us at any
time. In any communications, please give all information shown on the
nameplate of your tool (model number, type, serial number, etc.).
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19
ACCESSORIES
A complete line of accessories is available from your Porter-Cable •
Delta Supplier, Porter-Cable • Delta Factory Service Centers, and
Porter-Cable Authorized Service Stations. Please visit our Web Site
www.porter-cable.com for a catalog or for the name of your nearest
supplier.
WARNING: Since accessories other than those offered by Porter-Cable
•Delta have not been tested with this product, use of such accessories
could be hazardous. For safest operation, only Porter-Cable •Delta
recommended accessories should be used with this product.
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20
PORTER-CABLE LIMITED
ONE YEAR WARRANTY
Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original
purchase. We will repair or replace at our option, any part or parts of the product and accessories
covered under this warranty which, after examination, proves to be defective in workmanship or
material during the warranty period. For repair or replacement return the complete tool or accessory,
transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station.
Proof of purchase may be required. This warranty does not apply to repair or replacement required
due to misuse, abuse, normal wear and tear or repairs attempted or made by other than our Service
Centers or Authorized Service Stations.
ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE
OF PURCHASE.
To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION,
4825 Highway 45 North, Jackson, Tennessee 38305; Attention: Product Service. THE FOREGOING
OBLIGATION IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY
AND UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied
warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other legal rights which vary
from state to state.
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