Porter-Cable 630 User manual

■ mioi^uiDu:
POWEH loots
IMPORTANT
Please make certain that the person who is to use
this equipment carefully reads and understands
these instructions before starting operations.
The Model and Serial No. plate is located on the
main housing of the tool. Record these numbers in
the spaces below and retain for future reference.
Model No_
Type -
Serial No. --
Part No. 692420-384

SAFETY INSTRUCTIONS
GROUNDING INSTRUCTIONS
This tool should be grounded while in use to protect the operator
from electric shock. The tool is equipped with an approved three-
conductor cord and three-prong grounding type plug to fit the proper
grounding type receptacle. The green (or green and yellow)
conductor in the cord is the grounding wire. Never connect the green
(or green and yellow) wire to a live terminal.
If your unit is for use on less than
150 Volts, the power cord is
equipped with a plug that has two
flat, parallel current-carrying
prongs and one longer, round or
“U”-shaped, ground prong which
requires a mating 3-conductor
grounded type receptacle, as
shown in Fig. 1.
An adapter, shown in Fig. 2, is
available for connecting 3-prong
grounding type plugs that are
used on units less than 150 Volts
to 2-prong receptacles. THIS
ADAPTER IS NOT ALLOWED IN
CANADA. The green colored
rigid ear, lug, etc., must be
connected to a permanent
ground such as a properly
grounded outlet box, as shown in
Fig. 2.
if your unit is for use on 150 to 250
Volts, the power cord is equipped
with a plug that has two flat
current-carrying prongs in
tandem, and one round or “U” -
shaped, longer ground prong, as
shown in Fig. 3. This plug is used
only with the proper mating 3-
conductor grounding type
receptacle, as shown in Fig. 3. No
adapter is available for this type
plug.
Fig. 1
Fig. 3
IN ALL CASES, MAKE SURE THE RECEPTACLE IN QUESTION IS
PROPERLY GROUNDED.
NEVER REMOVE GROUNDING BLADE FROM POWER PLUG
EXTENSION CORDS
Use only three-wire extension cords which have three prong
grounding-type plugs and three-pole receptacle which accept the
tool’s plug. Replace or repair damaged or worn cord immediately.
2

IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electric tools, basic safety precautions
should always be followed to reduce the risk of fire, electric shock
and personal injury, including the following:
READ AND FOLLOW ALL INSTRUCTIONS.
There are certain applications for which this tool was designed.
Porter-Cable strongly recommends that this tool NOT be modified
and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the
tool until you have written Porter-Cable and we have advised you.
Manager of Product Engineering
Porter-Cable Corporation
Youngs Crossing at Highway 45
P.O. Box 2468
Jackson, Tn 38301
1. KEEP WORK AREA CLEAN. Cluttered areas and benches
invite injuries.
2. AVOID DANGEROUS ENVIRONMENT. Don’t expose power
tools to rain. Don’t use power tools in damp or wet locations. Keep
area well lit. Avoid chemical or corrosive environment. Do not use
tool in presence of flammable liquids or gases.
3. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact
with grounded surfaces. For example: pipes, radiators, ranges,
refrigerator enclosures.
4. KEEP CHILDREN AWAY. Do not let visitors contact tool or
extension cord. All visitors should be kept away from work area.
5. STORE IDLE TOOLS. When not in use, tools should be stored in
dry and high or locked-up place — out of the reach of children.
6. DON’T FORCE TOOL. It will do the job better and safer at the
rate for which it was intended.
7. USE RIGHT TOOL. Don’t force small tool or attachment to do
the job of a heavy duty tool. Don’t use tool for purpose not intended—
for example—do not use a circular saw for cutting tree limbs or logs.
8. DRESS PROPERLY. Do not wear loose clothing or jewelry.
Loose clothing, draw strings and jewelry can be caught in moving
parts. Rubber gloves and non-skid footwear are recommended when
working. Wear protective hair covering to contain long hair.
9. USE SAFETY GLASSES. Wear safety glasses or goggles while
operating power tools. Also face or dust mask if operation creates
dust. All persons in the area where power tools are being operated
should also wear safety glasses and face or dust mask.
10. DON’T ABUSE CORD. Never carry tool by cord or yank it to
disconnect from receptacle. Keep cord from heat, oil, and sharp
edges. Have damaged or worn power cord and strain reliever
replaced immediately.
3

11. SECURE WORK. Use clamps or a vise to hold work. It’s safer
than using your hand and it frees both hands to operate tool.
12. DON’T OVERREACH. Keep proper footing and balance at all
times.
13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean
for better and safer performance. Follow instructions for lubricating
and changing accessories. Inspect tool cords periodically and if
damaged, have repaired by authorized service facility. Inspect
extension cords periodically and replace if damaged. Have all worn,
broken or lost parts replaced immediately. Keep handles dry, clean
and free from oil and grease.
14. DISCONNECT TOOLS. When not in use, before servicing,
and when changing accessories such as blades, bits, cutters, etc.
15. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit
of checking to see that keys and adjusting wrenches are removed
from the tool before turning it on.
16. AVOID UNINTENTIONAL STARTING. Don’t carry plugged-
in tool with finger on switch. Be sure switch is off when plugging in.
17. OUTDOOR USE EXTENSION CORDS. When tool is used
outdoors, use only extension cords marked "Suitable for use with
outdoor appliances - store indoors when not in use.”
18. STAY ALERT. Watch what you are doing. Use common sense.
Do not operate tool when you are tired or while underthe influence of
medication, alcohol or drugs.
19. CHECK DAMAGED PARTS. Before further use of the tool, a
guard or other part that is damaged should be carefully checked to
determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that
may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced by an authorized service center
unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Do
not use tool if switch does not turn it on and off.
SAVE THESE INSTRUCTIONS
ADDITIONAL SAFETY RULES FOR ROUTERS
1. NEVER adjust depth of cut while motor is running. A slip at this
time may cause personal injury, or damage to cutter or work piece.
2. BE SURE cord is free and will not “hang up” during routing
operations.
3. KEEP hands clear of cutter when motor is running to prevent
personal injury.
4. MAINTAIN firm grip on router when starting motor to resist
starting torque.
4

5. STAY ALERT and keep cutter clear of all foreign objects while
motor is running.
6. BE SURE motor has completely stopped before setting machine
down between operations.
MOTOR
Most Porter-Cable tools will operate on either D.C., or single phase
25 to 60 cycle A.C. current and voltage within plus or minus 5 percent
of that shown on the specification plate on the tool. Several models,
however, are designed for A.C. current only. Refer to the
specification plate on your tool for proper voltage and current rating.
CAUTION: Do not operate your tool on a current on which the
voltage is not within correct limits. Do not operate tools rated A.C.
only on D.C. current. To do so may seriously damage the tool.
EXTENSION CORD SELECTION
If an extension cord is used, make sure the conductor size is large
enough to prevent excessive voltage drop which will cause loss of
power and possible motor damage. A table of recommended
extension cord sizes will be found below. This table is based on
limiting line voltage drop to 5 volts (10 volts for 230 volts) at 150% of
rated amperes.
If an extension cord is to be used outdoors it must be marked with the
suffix W-A following the cord type designation. For example —
SJTW-A to indicate it is acceptable for outdoor use.
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS
Length of Cord in Feet |
115V 25 Ft.
50 Ft. 100 Ft.
150 Ft.
200 Ft.
250 Ft. 300 Ft.
400 Ft.
500 Ft.
230V
50 Ft.
100 Ft.
200 Ft. 300 Ft.
400 Ft.
500 Ft. 600 Ft. 800 Ft.
1000 Ft.
0-2 18
18 18 16
16 14 14
12
12
CD
2-3
18
18
16
14
14
12
12
10 10
c
3-4
18
18
16
14
12 12
10
10 8
tr
4-5 18 18
14
12 12
10
10
8 8
CD
CD
5-6 18
16
14
12
10 10
8 8
6
Q.
E
6-8
18
16
12
10 10 8
6 6
6
<
8-10 18
14
12
10
8
8
6
6
4
jxj
10-12 16
14
10
8
8
6
6
4
4
Q.
CD
12-14
16
12 10 8
6
6
6
4
2
E
CO
14-16 16
12 10 8
6
6
4 ;
4
2
Z
16-18
14
12 8
8 6 4
4
2
2
18-20
14
12 8
6
6 4
4
2
2
OPERATING INSTRUCTIONS
FOREWORD
These Porter-Cable routers are designed for continuous, rugged
operation to handle the most demanding production applications.
5

PREPARING THE ROUTER FOR USE
IMPORTANT: While preparing the router for use, while making
adjustments and when router is not in use, always disconnect it from
the power circuit.
SELECTING THE BIT
These Routers accommodate bits with Va” or Vfc" shanks that are
installed directly into the power unit collet. Adapters and Collets are
available that will allow the use of bits having smaller diameter
shanks. A list of available Bits and Accessories will be found in the
back of this manual.
INSTALLING AND REMOVING THE BIT
1. DISCONNECT machine from power source.
2. Remove Motor Unit from Base Unit as follows:
a) Loosen Clamp Screw (A) Fig. 2.
b) While holding base, turn motor unit COUNTERCLOCKWISE
until lower Pin (B) in motor housing is disengaged from groove
in base.
c) Lift Motor Unit free from Base Unit.
Fig. 2
3. Clean and insert shank of bit into collet until shank bottoms.
Then back it out approximately 1/16”.

4. Lay Motor Unit on its side on bench with the collet pointing
AWAY from you.
5. Place one wrench on flats on Chuck with the opposite end of the
wrench resting on the bench to your left, Fig. 3.
6. Place other wrench on Collet and tighten
COUNTERCLOCKWISE as shown in Fig. 3. TIGHTEN FIRMLY.
7. To remove the bit, reverse the foregoing procedure.
AVOID POSSIBLE DAMAGE TO COLLET. NEVER TIGHTEN
COLLET WITHOUT BIT.
ASSEMBLING THE MOTOR IN THE ROUTER BASE
EQUIPPED WITH TWO KNOBS
1. DISCONNECT motor from power source.
2. Loosen the Clamp Screw (A) Fig. 4 to allow the Power Unit to be
set in the Base Unit.
3. Insert Motor Unit into base aligning lower pin (B) with groove
in base.
4. Rotate Motor Unit CLOCKWISE into base until upper guide pins
are rigidly set in the groove of the base.
5. Tighten Clamp Screw firmly.
Fig. 4
ASSEMBLING THE MOTOR IN THE ROUTER BASE
EQUIPPED WITH SWITCH-IN-HANDLE
1. DISCONNECT Power Cords.
2. Loosen Clamp Screw (A) Fig. 5 to allow the Power Unit to be set
in the base.
7

3. With the Motor switch (C) positioned as shown in Fig. 5, insert
the Motor Unit into the base aligning lower pin (B) with groove in
base.
4. Rotate the Motor Unit CLOCKWISE into the base until the motor
switch (C) is opposite the handle, Fig. 6.
5. Connect the Motor Unit cord to the outlet in handle as shown in
Fig. 6.
6. Continue rotating the Motor Unit into the base until upper guide
pins set rigidly into the base.
7. Tighten Clamp Screw firmly.

ADJUSTING DEPTH OF CUT
1. DISCONNECT tool from power source.
2. Loosen Clamp Screw (A) Fig. 7.
3. While holding Base (E), turn Motor Unit (F) Fig. 7
COUNTERCLOCKWISE until the tip of the bit is above bottom
surface of Base.
4. Set router on flat wood surface.
5. Turn Motor Unit (F) Fig. 7 CLOCKWISE until bit touches the
wood surface.
6. Tighten Clamp Screw (A) Fig. 7.
7. Rotate Depth Adjusting Ring (B) Fig. 7 until the Zero-line (C) is
opposite the Index Line (D) on the housing.
8. Loosen Clamp Screw (A) Fig. 7.
9. Tip the router so bit is clear of the wood surface. Turn Motor Unit
(F) Fig. 7 CLOCKWISE until the Index Line (D) on the motor housing
reaches the desired depth indicated on the ring.
10. Tighten Clamp Screw (A) Fig. 7 firmly.
NOTE: Setting the index line to Vi" on the ring means the cutting edge
of the bit is exposed Vi" below the base.
Fig. 7
9

CONNECTING TO POWER SOURCE
Before connecting router to power source ALWAYS MAKE SURE
SWITCH IS IN THE “OFF” POSITION. Also check that the power
circuit is the same as that shown on specification plate of the router.
Before starting the router make sure bit is clear of work piece and
foreign objects. Also keep firm grip on router to resist starting torque.
STARTING AND STOPPING THE MOTOR
The Motor Units for these routers can be used with either the base
having two guide knobs or the base with the switch-in-handle.
When using the base with two guide knobs, as shown in Fig. 9, the
motor is started and stopped by setting the toggle switch (A) in the
ON or OFF position.
Fig. 9
When using the base with the switch-in-handle as shown in Fig. 10,
be sure the Motor Unit power cord (A) is plugged into the handle as in
Fig. 10, and the switch (B) on the motor is set to the ON position. The
starting and stopping of the motor is then controlled by depressing
and releasing the trigger switch (C) in the handle of base.
On applications when it is desirable to keep the motor running
without continually holding in the trigger switch (C) Fig. 10, simply
depress the trigger (C) into the handle and press in the switch locking
button on the side of the handle. While holding the button in, slowly
release the trigger. To stop the motor, squeeze trigger into handle
and release to disengage locking button.
To avoid personal injury or damage to finished work always allow the
motor to come to a COMPLETE STOP before setting it down.
10

Fig. 10
USING THE ROUTER
IMPORTANT: Before using your router, consider the kind and total
amount of material to be removed. Depending on the material, it may
be necessary to make more than one cut to avoid overloading the
motor. Before beginning the cut on the actual workpiece, it is
advisable to make a sample cut on a piece of scrap lumber. This will
show exactly how the cut will look as well as enable you to check
dimensions. Always be sure the work is rigidly clamped or otherwise
secured before making a cut. Generally speaking, when working on a
bench, the workpiece should be held on the bench by wood clamps.
When routing edges, the router should be held firmly down and
against the work by both guiding knobs.
Since the cutter rotates clockwise (when viewing router from top),
more efficient cutting will be obtained if the router is moved from left
to right as you stand facing the work. When working on the inside of a
templet, move router in clockwise direction.
When working on the outside of a templet, move the router in a
counter clockwise direction.
The speed and depth of cut will depend largely on the type of material
being worked upon. Keep the cutting pressure constant but do not
crowd the router so the motor speed slows excessively. It may be
necessary on exceptionally hard woods or problem materials to
make more than one pass at various settings to get the desired depth
of cut.
When making cuts on all four edges of the work piece, it is advisable
to have the first cut on the end of the piece across the grain. Thus, if
chipping of wood occurs at the end of a cut, it will be removed when
making the next cut parallel with the grain.
11

THE EDGE GUIDE
An Edge Guide is available as an accessory to aid in routing
operations such as: straight edge planing, parallel grooving, dado or
slotting operations.
To assemble, insert Guide Rods (A) in holes in base, Fig. 11 and
secure with screws (B). The Guide (C) is adjusted on the rods and
secured in desired position with Thumb Screws (D).
Fig. 11
TEMPLET GUIDES
A wide variety of templet guides is available for use in pattern and
templet routing operations. Fig. 12 shows a typical combination (A)
Bit, (B) Templet Guide, and (C) Locknut. To install, insert Templet
Guide in center hole in router base and secure in place with the
Locknut.
Fig. 12
MAINTENANCE
KEEP TOOL CLEAN
Periodically blow out all air passages with compressed air. Wear
safety glasses while performing this operation. Remove build up of
12

grime resulting from working green or sappy wood. All plastic parts
should be cleaned with soft damp cloth. NEVER use solvents to clean
plastic parts. They could possibly dissolve or otherwise damage the
material.
FAILURE TO START
Should your tool fail to start, check to make sure the prongs on the
cord plug are making good contact in the outlet. Also, check for
blown fuses or open circuit breakers in the line.
LUBRICATION
This tool has been lubricated with a sufficient amount of high grade
lubricant for the life of the unit under normal operating conditions.
No further lubricant is necessary.
BRUSH INSPECTION
At approximately 100 hours of use, take or send your tool to your
nearest Authorized Porter-Cable Service Station to be thoroughly
cleaned and inspected; worn parts replaced, when necessary; re¬
lubricated with fresh lubricant, if required; reassembled with new
brushes; and performance tested.
Any loss of power before the above maintenance check may indicate
the need for immediate servicing of your tool. DO NOT CONTINUE
TO OPERATETOOL UNDER THIS CONDITION. If proper operating
voltage is present, return your tool to the Service Station for
immediate service.
SERVICE AND REPAIRS
All quality tools will eventually require servicing or replacement of
parts due to wear from normal use. These operations, including
brush inspection and replacement, should ONLY be performed by
either an AUTHORIZED PORTER-CABLE SERVICE STATION or a
PORTER-CABLE SERVICE CENTER. All repairs made by these
agencies are fully guaranteed against defective material and
workmanship. We can not guarantee repairs made or attempted by
anyone other than these agencies.
Should you have any questions about your tool, feel free to write us at
any time. In any communications, please give all information shown
on the nameplate of your tool (model number, type, serial number,
etc.).
ACCESSORIES
The testing of this tool has been accomplished with the following
accessories. For safest operation, it is recommended that only these
accessories be used with this product.
WARNING - Since accessories other than those listed have not been
tested with this product, use of such accessories could be hazardous.
13

Screw-Type Bits. All are double-fluted
bits threaded for use with separate
arbors which are available in Vi, % or
or Vz" shank diameters.
Straight (ST). For general stock
removal, slotting, mortising, groov¬
ing and rabbeting.
Single Flute (SFST)
Screw Type
Use with 43274 or 43737 Arbors
Straight Spiral Up (SU). For slotting
and mortising operations, particular¬
ly in non-ferrous metals such as
aluminum door jambs; pulls chips up
out of the cut.
Straight Spiral Down (SD). For
through cutting plastics and non-
ferrous metals; pushes chips down
from the cut.
freehand routing.
Core Box (CB). For reeding, fluting
and general ornamentation.
V-Groove (VG). For simulating plank
construction on panels.

Pilot Panel (PP). For plunge-cutting
openings where pilot is guided by a
templet on the underside of the work.
mm \
No.
I Cutting 1
| Dia. In. Edge In. |
S
Dia. In.
hank j
Ungth la. j
Total Bit
length.In.
43842
’4
Va Va
V/a l
2%
43876 A
A
\ 1M
3
43643 A %
Vi
IK. |
IV\
43029 A '
1
A ITj
3 a
Pilot Panel Spiral Down (SDPP).
Spiral pushes chips down and out for
more efficient cutting.
"S*
1 Cutting I
1 Dia. In. Edge In,
$
Dia. In.
hank
length In.
Total Bit
longth. In.
43488
'/a 1
y, !
Va
m 3
43491 j A l i y,
YHa
3A
43031 Vi Y/a ! A
Y/a
3A
Chamfer (CH). Piloted bit for 45°
bevel cutting.
Monti
Cutting
Length In.
Shank
No.
Ola. In. Length In.
43430
y.
« 1 1
Sash Cope (SC). For coping window
rails to match bead cut.
Model Cutting
Mo. Radius lengtk In.
Dia. In. lengtk In.
43645
Ha j H a
* | 1
Carbide-
Tipped Bits
Recommended for production
cutting operations or when work¬
ing with tough, more abrasive
materials such as flake board,
plastic laminates, plywood and
composition materials.
Straight (ST). For general stock re¬
moval, slotting, grooving, rabbeting.
Modal | Cutting | Shank
No. j Dia. In. Ungth In. |
Dia. In. length In.
Adjustable (A0ST). Complete with 42109 Eccentric
Adapter to vary width of cut.
43297” | A | |
| Va | IK.
Single Flute (SFST)
43716
43717
43045
43046
43047
\y»
Y/a
i%
i%
Y/a
Sash Bead (SB). For beading inner
side of window frames.
Roman Ogee (OG). For internal
decorative work.
Model
i Cutting !
Shank
Length In.
Dia. In.
length In.
43040
Ha
Va
1
43043
% 'Ha
Va
1
Rabbeting (RT). Piloted bit for rab¬
beting or step-cutting edges.
Model
No.
Cutting
| Width In. length In.
Dio. In.
hank
Ungth la.
43453
'A
Hi
'/a 1
43458
y.
Hi
Va
1
Double Flute (DFST)
43051
Hi
Hi
A
YA
43718
'AL
A
A 1A
43300 Hi
v%
A
1 Hi
43312
y. 1
A
IA
43318
'A
1 A
1
43327
K
'Hi
A
IA
43333
y. 'Hi
A
Y/a
43052
A
A
A
YA
43053 y,
s 1
A Y/a
43054
A
1
A
YA
43055
Hi Va
A
1«
43719
Vi
'Hi
A IK.
43056
Hi
Y/a
A
Y/a
43057
AS
1
A YA
43058
A Y/a
A
IA
43720
AL
YA
A
YA
43721
AX
2
A
2
43722
Va
1
A YA
43062
A
Y/a
A
IA
43063
; 1
Y/a
A YA
Screw Type (SCRU)
43703
43704
A
1
%
%
All with A"-2i
43745
Y/a %
Threaded Hole
JL
Dovetail (DT). For dovetailing joints.
Use with dovetail templet.
43048 KtS IK
; a
YA
Model Cutting
43049 A IK i A 1 Hi
Dia. In. Ungth In.
Dia, In. length In.
43050
HI 2 A Y/a 43705
A | Ht
_* 1 «
Pilot Panel Spiral Up (SUPP) w/
Mortising Boring Point. For panel
pilot routing where it is necessary to
pull chips up out of the cut.
Model
Cutting |
Shank
Total Bit
Ns.
Dia.la. Edge In.
Dia. In. length tn.j
Ungth. In.
43494 A | Y/a 1
A 1 VA 1
4
Roman Ogee (OG). Piloted bit for
decorative edging.
Solid Pilot (OGSP)
Model Catting
[ Radius Ungth In. ]
1 Shank
| Dia. In. Ungth In.
43518 '
Ka
A 1
34 1
43522 Va
Va
Va
1
Corner Round (CR). Piloted bit for
edge rounding.
Mode!
No.
Cutting
| Radius Ungth In.
s
Dia. In.
hank
Lenfih In.
43390 Hi
A
Va
l
43393
Va A
Va
i
43396
A A
Va l
43399 A
Va Va l
Rabbeting (RT). For rabbeting or step
cutting edges.
Model | Cutting |
Shank
No. | Width In. length In. |
Dia. In. Ungth In.
Solid Pilot
43706 | A* | K 2
[ .iU.I*..
*V with 42204 Pilot; V with 42207 Pilot
15

Hinge Butt Mortising (HB). For stock
removal, dados, rabbets, hinge butt
mortising.
"Model 1
Ho.
Cutting |
! Dia. In. length In.
Shank
Dia. In. length In.
43437] x V*
1 '4
V4
43440 ! x X
A
VA
43443 x '4
1 *
IA
a
Pilot Panel (PP). For plunge-cutting
openings where pilot is guided by a
templet on the underside of the work.
Stagger Tooth (STAG). For through
cutting operations, such as sink cut¬
outs and door lights.
Chamfer (CH). For 45 bevel cutting.
Model
No.
Cutting
length In. Dio. In.
length In.
Ball Bearing (CHBB)
43072
5 /o
'4
1
43073 H A
IA
Solid Pilot (CHSP)
43433
y.
s
L_J*_
Rabbeting (RT). For bevel rabbeting.
1 Cutting |
Shank
No.
1 Width In. length In. |
Dia.In. length In.
10° Bevel (10RT) Solid Pilot
43707
1 *« 1 J 1
*V with 42204 Pilot; M" with 42207 Pilot
Rabbeting (RT). For rabbeting or
step cutting edges.
Ball Bearing; (RTBB)
43082
x A
'4
1%
43083
y.
A
A
IA
Corner Round (CR). For edge
rounding.
Corner Round (CR). For edge
rounding.
Ho. I Radius length In. | DU. In. Length In.
Ball Bearing (CRBB)
43085 Hi A x 1
43402 '4 %
y*
V4
43086
Hi
y. '4
1
43405
y. %
'4
IX
43408
A
%
y*
l'A
43087
Hi A
A V4
43088
A '4 A V4
43089
Hi Hi A
IX
43090 %
y.
A IX
43091
A x
A
IX
43092
X
l
A
IX
Roman Ogee (OG). For decorative
Ball Bearing (OGBB)
43126
43127
43132
43133
Beading (BP). For decorative edging.
No. I Radius Length In. | DU. In. length In.
Solid Pilot (BDSP)
43712! X
Hi
X
IX
43713 1
X
%
X
IX
43714
X
%
X
IX
Beading (BD). For decorative edging.
iiSl I Cutting
Ho. I Radius Length In.
Ball Bearing (BOBB)
43094
X.
A
X 1
43410
x Hi
X
IX
43095
Hi
X X
IX
43413
X X
X IX
43416 A X X
lHi
43096
Hi
A
A IX
43097
X
Hi
A IX
43098
Hi
X A
IX
43099
X X A IX
43100
A X
A l?fe
43101 X
1 X lHi
Cove(CV). For cutting inverted radii;
decorative edging.
Ball Bearing (CV BB)
43102
X X
X
IX
43103
X
X X IX
43104
X
X
X 1
43105
X
X X
IX
43106
X
X
X IX
43107
X j
%
X IX
Round Over (RO). For internal dec¬
orative work.
Model
No.
Cutting
Radius length In.
Shank
Dia. In. length In.
43134 X
X X
IX
43135 Hi
X
X
IX
43136
X
X
X
IX
43137
X 1 X
IX
43139
X
IX
X ' IX
43140
X
IX
X
IX
Core Box (CB). For reeding, fluting
and general ornamentation.
Model
Ha.
Cutting
Dia. In. length In.
Shank
Dia. In. length In.
43141
X
Hi X
IX
43143
Hi Va
X IX
43711
X X
X
lHi
43144 X
X
X
IX
43145
X
X
X 1
43146
X
U
H
I
43147
X
X
X
1%
43148 X
Hi
X
IX
43149
X X
X
IX
43150
X
Hi 1
X
IX
43151
X
Hi
X
IX
43152
X
%
X
IX
43153
1
X
X
IX
16

ROUTER ACCESSORIES AND
ATTACHMENTS FOR DOOR HANGING OPERATIONS
Model 59829 Accessory Package (to in¬
crease the capacity of the 59380 to 3
hinge 8' to 9' doors)—Includes 2 long
guide rails.
Model 59380 Hinge Butt Template—Easy
to operate, this new hinge butt template
will mortise a door and butt of any length
and hinge size, using standard acces¬
sories. Features include spring loaded
nails that stay up prior to driving and can
be removed with a claw hammer, loca¬
tors to transfer measurements from jamb
to door, gauges to allow for weather
stripping, end gauges for each end of
the template and a full length locator
with each template section.
Accommodates
M ^ el Jambs Includes
" ’ and Hinges
_ Doors _
6'6* 3 template sections, two guide rails,
59380 6'8* 3' to 6' 2 each 5' and 7" end gauges,
_ T _ 48256 wrench, and operating manual
3", 3V2", 4", 4Va ", 5", 51 / 2 " and 6" jamb
gauges are available as accessory equip¬
ment for setting the 59380 when wood
doors are to be fitted to metal jambs.
Model 59381 Hinge Butt Template Kit—
Includes 59380 Hinge Butt Template,
43446 Mortising Bit, 42042 Template
Guide, 42237 Lock Nut, 59824 Carrying
Case, Operating Manual.
ACCESSORIES
Bit No.
Diameter
(inches)
Type
Use With
Template
Guide No.
Use
43466
Vi H.S.
42042
For square comer &
Vt" radius butts
43477
Vi
Carbide
42042
For square corner &
V*" radius butts
43449 %
H.S.
42039
Square corner butts
43440
% Carbide
42039
Square corner butts
•43630
IV*
H. S.
42048
V Radius Butts
♦ 43745 IV*
Carbide
42048
%’ Radius Butts
42237
Lock Nut for attaching template guides to router
•Requires appropriate arbor
Model 59839 Accessory Package (to in¬
crease the capacity of the 59380 to 4
hinge, 6'-7' doors, 3 and 4 hinge, 7'-8'
doors, 4 hinge, 9' doors). Includes 3
guide rails, 1 template section.
No. 59824 Carrying Case.
No. 59825 3" Jamb Gauge.
No. 59826 3%" Jamb Gauge,
No, 59827 4" Jamb Gauge.
No. 59828 414" Jamb Gauge,
No. 59832 5" Jamb Gauge.
No. 59830 51 / 2 " Jamb Gauge.
No. 59831 6" Jamb Gauge.
No. 42042 Router Template Guide.
No. 42234 Corner Chisel. For squaring
hinge mortises.
Model 513 Extra-Heavy-Duty Lock Mor¬
tising Kit. Permits quick, accurate cut¬
ting of mortises for door box locks. The
machine is fully adjustable for cutting
mortises in varying sizes up to 7" long,
1%" wide and 5" deep (using 43631
Bit). Includes lock mortiser; height rod;
%" and %" Bits; extra-heavy-duty 114
HP, 22,000 rpm, 8 amp motor with an
integral spindle; and operating manual.
ACCESSORIES
No. 43622 3 / 4 " H.S. Bit.
No. 43623 ■ %" H.S. Bit.
No. 43624 %" H.S. Bit.
No. 43625 i«/ I4 " H.S. Bit.
No. 436261" H.S. Bit.
No. 43627 H/, 4 " H.S. Bit.
No. 43628 114" H.S. Bit.
No. 43630 11 / 4 " H.S. Bit.
No. 43631 1 % " H.S. Bit.
No. 43703 3 /4" Carbide Bit.
No, 43704 1" Carbide Bit.
No. 43745 1V4" Carbide Bit.
No. 42081 Height Rod.
Model 517 Lock Face Template— Used
to quickly rout lock faces on door
after the mortise for the box lock itself
has been completed. Automatically self¬
centering and self-beveling.
Includes Template, 42024 Template
Guide and Operating Manual.
Net Wt. 214 Lbs., Shpg. Wt. 3 Lbs.
(Max Mortise 1 % " x 814 ")
ACCESSORIES
No. 42024 Template Guide.
No. 42237 Lock Nut for attaching tem¬
plate guides to router.
No. 43449 s/s " Quality Steel Bit with %"
Dia. Shank.
No. 43440 %" Carbide Tipped Bit with
14" Dia. Shank.
No. 42234 Corner Chisel.
Accessories
ROUTER BASES
Model No.
Type
Use With
Model(s)
5141
Conventional
514, 5142
5361
Conventional
536, 5372
5371
“D” Handle
537, 5372
6301
Conventional
350, 630,
670, 690
" ■ 5022
Offset w/Guide
312, 3102
*5031
Offset
311, 3102
5036
Conventional
313, 3102
3101
Laminate Trimmer 310, 3102
1001
Conventional
100
•See Laminate Trimmer Accessories
ROUTER SUB BASES
Model No.
Use With Model(s)
10695
514
42186
“All others”
LAMINATE TRIMMING KIT
Model 5023—For edge trimming of plas¬
tic laminates and wood veneers. Carbide-
tipped combination bit handles both
flush and bevel trimming operations.
Micrometer adjustment control of non¬
marking nylon roller guide assures
smooth, accurate cutting.
Includes Roller, Carrier Assembly, Sub-
Base, 43239 Carbide Tipped Combination
Bit and Operating Manual.
Net Wt. 1/2 lb., Shpg. Wt. % lb.
SHARPENING ATTACHMENTS
For fast, accurate sharpening of router
bits and cutters. Adjustable for one, two
or three cutting edge bits with 14" or 14 "
shanks, also %" hole cutters. Using
accessory adapters; and %"
shank bits, can also be sharpened.
Includes Attachment, Arbor, 48077 Grind¬
ing Wheel, 42127 14" Bit Adapter, 48245
Wrench, 48270 Wrench, Tripod Router
Stand and Operating Manual. Net Wt.
1 lb., Shpg. Wt. 2 lbs.
No. 5011—For old Models 350 and 150,
and Models 100, 630, 670 and 690.
No. 5010—For Models 536 and 537.
No. 5013—For Model 514.
ACCESSORIES
No. 48040 Dressing Stone.
No. 48077 Grinding Wheel. 14" shank.
No. 42078 Grinding Wheel. %" hole.
No. 42130 Adapter. For shank diam.
bits.
No. 42133 Adapter. For %" shank diam.
bits.
17

No. 42054 Router Template Guide. For
Va" dovetails.
No. 43639 1 / 4 " H. S. Bit.
No. 42237 Lock Nut. For attaching tem¬
plate guides to router.
DOVETAIL TEMPLATE
An Easy-to-Use Guide For Cutting Per¬
fect Dovetail Joints. Handles Stock Up
to 12" Wide; y 16 " to 1" Thick. Cuts Vi”
Standard Dovetails and Rabbet Dove¬
tails.
Model 5008—Assembly required. In¬
cludes Template, Model 48Q16 Finger
Template, Operating manual and As¬
sembly Instructions.
ACCESSORIES
No. 42183 Dovetail Accessory Kit. In¬
cludes: 43640 Vz" Dovetail Bit, 42027
Router Template Guide and 42237 Nut.
No. 48016 Finger Template. For Vz"
dovetails.
No. 48029 Finger Template. For V 2 "
rabbet dovetails only.
No. 42027 Router Template Guide. For
V 2 " dovetails
No. 43640 H. S. Bit.
No. 43705 Carbide Bit.
No. 48021 Finger Template. For Va"
dovetails.
SPINDLES, ARBORS, ADAPTERS, BUSHINGS, GUIDES, COLLARS AND PILOTS FOR USE WITH
ROUTER BITS, CUTTERS
AND TRIMMERS
Solid Pilots. For high speed steel router
bits (Va "-28 thread).
No. 42237 Lock Nut. Used to attach all
templet guides to router bases.
Spindles. For use with shaper cutters.
Each equipped with necessary collars
and nuts (y 14 "-24 thread).
Model Shank Thread Spindle
No. Dla. In. Length In. Length In. Capacity In.
42195 Va 1%
43032 3/a V/u
42216 Va %
43741 Va 'Via
43738 Vi _'Vi6
’/l4
Vi
13/8
y.6
v*
3 /4
y4
21/4
iy 8
1 Va
Arbors. For use with screw-type router
bits (Va "-28 thread).
Model Shank Arbor
No. Dla. In. Length In.
43736 Va VVu
43274 % 1%
43737 _J4_ 2%
Shaper C ollars. _
Model Hole Outside Width
No. Dla. In. Dla. In. In.
42001 % Ve~
42004 y.4 % Va
42007 «4 % Va
42014 5 /i4 5 /b 3 /a
Model
Diameter
No. In.
42201
Vb
42204
Vi
42207 %
Solid Pilots. For carbide screw-type
router bits (#8-32 thread).
Ball Bearing.
Templet Guides — For use in pattern and
templet routing operations as listed.
Model No.
Purpose
Inside
Diam.
Outside
Diam.
42021
Stair Routing <1H»
thick treads)
lVfe' Wa ’
42024
Lock Face Routing
Va'
42027
Vi ’ Dovetailing and
General Routing
7 /l6*
42030
General Routing
i'
42033 General Routing
54'
42036
General Routing
%'
42039 Hinge Butt Routing
%'
42042
Hinge Butt Routing
%'
%'
42045
For use with Stanley
T-3 Templet
%'
H'
42048 For Hinges with Vs'
Corner Radius
1%' 1’%*'
42054
Vs ' Dovetailing
Va'
Via '
45101
Stair Routing (lVie*
thick treads)
1%*'
VAs 1
45102
Stair Routing (1'
Thick Treads)
VAa’
m r
ACCESSORY EQUIPMENT
No. 26793 Carrying Case— Heavy gauge
steel. Holds either Model 537, 536, 630,
670 or 690 Router and accessory parts.
No. 5043 — Magic Router Edge
Guide — Easy to mount adjustable
guides for accurate straight (or curved)
edge planing; parallel grooving,
dadoing or slotting operations. For
Models 537, 536, 350, 150, 100, 630,
670 and 690 Routers plus all other
Porter-Cable router models except the
Model 514, for applications where
critical accuracy and precision are
required.
Standard Router Edge Guides
No. 39120— F or Model 537
No. 42210— F or Model 536.
No. 42225— F or Model 514.
No. 42160— F or old Models 350 and 150,
and Models 100, 630, 670 and 690.
Adapters. To increase shank diameters
to fit various diameter router collets.
Model
No.
Diameters
Inside In. Outside In.
Length
In.
42106
Va
■ Va
1
42115
Va
Va
1 Va
42127
Va
Vi
m
42130
Via
1/2
11/4
42133
%
Vi
11/4
•40

PORTER-CABLE SERVICE CENTERS
Parts and Repair Service for Porter-Cable Power Tools
are Available at These Locations
ALABAMA
Birmingham 35209
131 West Oxmoor Road
Suite 105
Phone: [phone]
CALIFORNIA
Los Angeles 90007
2400 South Grand Avenue
Phone: [phone]
Orange 92668
385 North Anaheim Blvd.
Phone: [phone]
Santa Clara 95050
2305 De La Cruz Boulevard
Phone: [phone]
San Leandro 94577
3039 Teagarden Street
Phone: [phone]
COLORADO
Denver 80207
4900 East 39th Avenue
Phone: [phone]
CONNECTICUT
Manchester 06040 (Hartford)
57 Tolland Turnpike
Phone: [phone]
FLORIDA
Hialeah 33014
16373-75 NW 57th Ave.
Phone: [phone]
Jacksonville 32205
517 Cassat Avenue
Phone: [phone]
Tampa 33609
4538 W. Kennedy Boulevard
Phone: [phone]
Orlando 32803
1807Vs Winter Park Road
Phone: [phone]
GEORGIA
Forest Park 30050 (Atlanta)
4017 Jonesboro Road
Phone: [phone]
ILLINOIS
Melrose Park 60160 (Chicago)
4533 West North Avenue
Phone: [phone]
INDIANA
Indianapolis 46268
5317 West 86th Street
Park 100—Building 6
Phone: [phone]
LOUISIANA
Kenner 70062 (New Orleans)
2440-0 Veterans Memorial Blvd.
Phone: [phone]
MARYLAND
Baltimore 21205
4714 Erdman Avenue
Phone: [phone]
Hyattsville 20781
4811 Kenilworth Avenue
Phone: [phone]
MASSACHUSETTS
Allston 02134 (Boston)
414 Cambridge Street
Phone: [phone]
MICHIGAN
Grand Rapids 49506
Indian Village Mall
2750 Birchcrest Drive S.E.
Phone: [phone]
Southfield 48075 (Detroit)
18650 W. Eight Mile Road
Phone: [phone]
MINNESOTA
Minneapolis 55429
4315 68th Avenue North
Phone: [phone]
MISSOURI
North Kansas City 64116
1141 Swift Avenue
P.O. Box 12393
Phone: [phone]
St. Louis 63139
2348 Hampton Avenue
Phone: [phone]
NEW JERSEY
Union 07083
945 Ball Avenue
Phone: [phone]
NEW YORK
New York 10013 (Manhattan)
132 Lafayette Street
Phone: [phone]
Flushing 11365
175-25 Horace Harding Expwy.
Phone: [phone]
Syracuse 13224
2740 Erie Blvd. East
Phone: [phone]
NORTH CAROLINA
Charlotte 28209
4612 South Boulevard
Phone: [phone]
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: [phone]
OKLAHOMA
Oklahoma City 73107
3631 Northwest 23rd Street
Phone: [phone]
OREGON
Portland 97212
51 N.E. Hancock
Phone: [phone]
PENNSYLVANIA
Bensalem 19020 (Philadelphia)
1-95 Industrial Center
3599 Meadow Lane
Phone: [phone]
RHODE ISLAND
East Providence 02914
1009 Waterman Avenue
Phone: [phone]
TENNESSEE
Memphis 38116
1004 East Brooks Road
Phone: [phone]
TEXAS
Dallas 75247
3160 Commonwealth Drive
Suite 180, Commonwealth Plaza
Phone: [phone]
Houston 77092
5201 Mitchelldale B-9
Phone: [phone]
San Antonio 78218
Suite 107
2800 N.E. Loop 410
Phone: [phone]
UTAH
Salt Lake City 84115
2990 Southwest Temple
Phone: [phone]
VIRGINIA
Richmond 23230
1705 Dabney Road
Phone: [phone]
WASHINGTON
Renton 98055 (Seattle)
268 Southwest 43rd Street
Phone: [phone]
WISCONSIN
Milwaukee 53222
10700 W. Burleigh Street
Phone: [phone]
Authorized Porter-Cable Service Stations are located in all
large cities. For the one nearest you, see the classified section
in your phone book (under “Tools - Electric”).
19

PORTER-CABLE LIMITED
ONE YEAR WARRANTY
Porter-Cable warrants its Professional Power T ools for a period of one year from the date of
original purchase. We will repair or replace at our option, any part or parts of the product
and accessories covered under this warranty which examination proves to be defective in
workmanship or material during the warranty period. For repair or replacement return the
complete tool or accessory, transportation prepaid, to your nearest Porter-Cable Service
Center or Authorized Service Station as listed under'TOOLS-ELECTRIC'' in the Yellow
Pages of your telephone directory. Proof of purchase may be required. This warranty does
not apply to repair or replacement required due to misuse, abuse, normal wear and tear or
repairs attempted or made by other than our Service Centers or Authorized Service
Stations.
To obtain information on warranty performance please write to: PORTER-CABLE
CORPORATION, Youngs Crossing At Highway 45, P.O. BOX 2468, Jackson, Tennessee
38301; Attention: Product Service. The foregoing obligation is Porter-Cable's sole liability
under this or any implied warranty and under no circumstances shall Porter-Cable be liable
for any incidental or consequential damages. Some states do not allow limitations on how
long an implied warranty lasts on the exclusionor limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other legal rights which
vary from state to state.
Printed in U.S.A.