Power Hawk P-16X User manual

THE POWER HAWK®P-16X™ RESCUE SYSTEM
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USER SAFETY & INSTRUCTION MANUAL
POWER HAWK

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1. GENERAL SAFETY INFORMATION ......................................................................................... 3
2. MANUFACTUER CONTACT INFORMATION............................................................................ 4
3. INTRODUCTION AND SYSTEM DESCRIPTION....................................................................... 6
3.1 THE P-16X™ RESCUE TOOL ............................................................................................................6
4. PREPARATION FOR OPERATION........................................................................................... 6
4.1 INSPECTION.......................................................................................................................................6
4.2 POWER SOURCE SELECTION AND CONNECTIONS.....................................................................7
4.2.1 PWR-LI12X “LI-GHTNING POWER PACK™”, 12V LITHIUM-ION........................................................8
4.2.2 BC-LI12X BATTERY CHARGER.........................................................................................................10
4.2.3 PA-12X POWER ADAPTER, 12V........................................................................................................11
4.3 AUXILLIARY & BACK-UP 12V POWER ..........................................................................................12
4.3.1 JC4-16 JUMPER CABLES ..................................................................................................................12
4.3.2 VH4-4 VEHICLE HARNESS WITH EC4-16 EXTENSION CABLE ......................................................12
5. TOOL ATTACHMENT SELECTION AND INSTALLATION ...................................................... 13
5.1 INSTALLING P-16X™ TOOL ATTACHMENT(S)..............................................................................13
5.2 INSTALLING SPREADER ARMS .....................................................................................................14
5.3 INSTALLING CUTTER ATTACHMENTS..........................................................................................14
5.4 REMOVING P-16X™ TOOL ATTACHMENTS .................................................................................16
6. POWERHEAD 70VARIABLE POSITIONING......................................................................... 17
7. OPERATION of P-16X™ RESCUE SYSTEM .......................................................................... 18
7.1 HAND-HELD OPERATIONS.............................................................................................................18
7.2 REMOTE OPERATIONS...................................................................................................................19
7.3 OPERATING SAFETY INFORMATION............................................................................................20
7.4 HELPFUL HINTS...............................................................................................................................20
8. MAINTENANCE for P-16X™ RESCUE SYSTEM .................................................................... 22
8.1 MAINTENANCE AFTER USE:..........................................................................................................22
8.2 MONTHLY MAINTENANCE AND INSPECTION:.............................................................................22
8.3 ANNUAL INSPECTION:....................................................................................................................22
8.4 STORAGE: ........................................................................................................................................23
8.5 STOP SCREW REPLACEMENT: .....................................................................................................23
8.6 REPLACEMENT PARTS...................................................................................................................23
8.7 TROUBLESHOOTING ......................................................................................................................23
9. SPECIFICATIONS................................................................................................................... 24
10. WARRANTY INFORMATION................................................................................................... 26
11. MAINTENANCE SERVICE RECORD...................................................................................... 27
TABLE OF CONTENTS

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1. GENERAL SAFETY INFORMATION
The Power Hawk®P-16X™ Rescue System is designed to provide safe operation. All users should read and be
thoroughly familiar with the operating instructions and safety precautions contained in this manual. Operator safety
depends on users being properly trained by the Authority having jurisdiction and using the tool for the purpose
intended. The following safety precautions must be observed at all times. FAILURE TO DO SO COULD RESULT
IN SERIOUS PERSONAL INJURY AND/OR DAMAGE TO PROPERTY AND/OR EQUIPMENT.
•The Power Hawk®P-16X™Rescue System shall only be operated by persons authorized by the
Authority having jurisdiction.
•Suitable protective equipment shall be worn as directed by the Authority having jurisdiction. At a
minimum, this should include gloves, helmet, eye protection, and body protection –such as turnout gear.
•Prior to use, inspect all Power Hawk®P-16X™ Rescue System components for any signs of damage or
fraying. Do not use damaged equipment.
•Stay alert. Do not operate tool when tired.
•Use only Power Hawk Technologies Authorized Service Centers and parts.
•This equipment should only be used with accessories approved by Power Hawk Technologies.
•Use of unauthorized accessories can result in unpredictable and unreliable product operation and is
therefore prohibited.
•Never use the tool while holding the cutting or spreading attachments. Hold the tool only by the handles
when operating. To avoid risk of serious personal injury and/or damage to property and/or equipment, do
not under any circumstances place hands or other body parts on or near Power Hawk® attachments when
in operation.
•Operate the tool only with the clutch knob tightened. The clutch is intended to secure the position of the
attachments. Failure to do so may result in personal injury due to sudden movement of the tool and/or
attachments.
•When spreading with Power Hawk® spreader attachments, make sure objects being spread are stabilized
and operator(s) and patient(s) are shielded from any loose debris.
•When stabilizing, use proper cribbing methods.
•Power Hawk® cutter attachments are designed to cut a variety of materials such as door and windshield
posts, pipe, sheet metal, steel plate, rebar, etc. Do not attempt to cut hardened metal, such as steering
columns, Nader pins, seat belt bolts, lock hasps, etc., as this action may result in blade damage.
•When cutting with the Power Hawk® cutting attachments, make sure the object being cut is anchored on
both sides and the tool is held firmly.
•Make sure the cutter Bolt and Nut is tight. The blades should never be able to be opened and closed by
hand. If tightening is required, the cutter nut should be torqued to 150 footpounds
•Make sure the cutter-link snap rings are secure.
•When cutting, position the cutter so that the material being cut does not wedge in between and cause the
blades to separate while cutting. Failure to do so may result in component breakage, causing serious
personal injury and/or damage to property and/or equipment.

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BATTERY AND BATTERY CHARGING SAFETY INFORMATION
All batteries contain corrosive acids and produce explosive gases during recharging. Failure to follow the safety
precautions below may result in acid burns and/or gas explosion, causing blindness, serious personal injury,
and/or damage to property and/or equipment.
•RECHARGE PWR-Li12X Battery Pack using ONLY the special charger Model BC-Li12X
provided by POWER HAWK Technologies, Inc.
•RECHARGE battery pack ONLY at temperatures between -13 to 131°F (-25 to 55°C)
•DO NOT expose battery pack to temperatures above 140°F (60°C)
•DO NOT use battery pack below -22°F (-30°C), if cold-soaked for 2 hours or more
•DO NOT store battery pack in a discharged state
•DO NOT attempt to open or service the battery pack
•DO NOT use battery pack for jump starting another battery
•DO NOT crush or puncture battery pack
•DO NOT submerge battery pack in water
•DO NOT expose battery pack to fire or excessive heat
•Keep battery pack and charger away from children
•TRANSPORTATION of Lithium-Ion batteries must be in accordance with U.S. DOT Hazardous Material
Regulations and International Dangerous Goods Regulations.
•DISPOSE of battery pack in accordance with Local, State, & Federal Laws and Regulations. They must
be collected, recycled, or disposed of in an environmentally sound manner. It is unlawful to incinerate
batteries, or discard them in municipal solid waste or landfill.
2. MANUFACTUER CONTACT INFORMATION
Power Hawk Technologies, Inc.,
300 Forge Way, Suite 2
Rockaway, New Jersey 07866 USA
Telephone: [phone] or 1-800-PWR-HAWK (1-800-797-4295)
Fax: [phone]
www.powerhawk.com

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3. INTRODUCTION AND SYSTEM DESCRIPTION
3.1 THE P-16X™ RESCUE TOOL
The Power Hawk®P-16X™ Rescue Tool is a self-contained cordless tool that utilizes aerospace gear
technology, namely the Curtiss Wright Power Hinge, to deliver high output forces to tool attachments such as
spreaders and cutters. Tool attachments are quickly interchangeable using high-strength steel, ball detent pins.
A variable 70articulation of the power head and attachments allows greater versatility of access as compared
to conventional hydraulic rescue tools. The P-16X™ Rescue Tool is powered solely by 12 volts DC. There are
NO HYDRAULICS. The rear handle has a circular design to maintain identical trigger switch operation
regardless of the tool’s rotational position.
4. PREPARATION FOR OPERATION
4.1 INSPECTION
Remove P-16X™ Rescue System components and carefully inspect contents for any
damage. If damage is found, contact your local Power Hawk®Dealer or the Factory for
instructions.
Serial Number
Power head
A. P-16X™ Rescue Tool
B. AP-1600 Attach. Pin Set
C. PWR-Li12X “Li-GHTNING POWER PACK”, 12V
D. BC-Li12X Battery Charger
E. PA-12X Power Adapter
F. S-1601X Spreader Arms
A
C
D
E
B
B
H
I
J
F
K
G
G. CS-1602LW Power Blade
H. C-1601 Curved Cutter
I. C-1603 Hatchet Cutter
J. C-1604 Shredder Cutter
K. JC4-16 Jumper Cables
Enter the Serial Number of your P-16X™Rescue Tool below:
The five-digit number can be found on the right
side of the tool or on the bottom plate behind
the Power Head, as shown on the left.
X

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4.2 POWER SOURCE SELECTION AND CONNECTIONS
The Power Hawk®P-16X™ Rescue Tool is powered using 12 volts DC which must be connected via Power
Pack or Power Adapter. Power sources may include:
It is recommended that back-up 12 volts DC power always be available on-scene when using
the Power Hawk®P-16X™ Rescue System, especially when operating with consumable power
sources such as the Power Hawk power packs.
NOTE
The 12 volts DC power source must be capable of delivering sufficient current to properly operate
the P-16X™ Rescue Tool without causing damage to the power source itself.
(See section 9. SPECIFICATIONS for P-16X™ current requirements.)
VH4-4
Vehicle
Harness
with
EC4-16
Extension
Cable
•Direct 12 VDC vehicle
system hook-up
•Jumper Cable to
12 VDC batteries
JC4-16
Jumper
Cables
•Power Hawk
Power Packs
PWR-Li12X
Rechargeable
Lithium-Ion
PA-12X
Power Adapter
•12 VDC Generator
•12 VDC Converted Power Supply

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4.2.1 PWR-Li12X “Li-GHTNING POWER PACK™”, 12V Lithium-Ion
The PWR-Li12X “Li-GHTNING POWER PACK™” is a lightweight and portable 7.5
Ampere Hour (99WH) 13.2 V Lithium-Ion (LiFePO4) battery pack. The PWR-Li12X
uses a custom connector and a replaceable latch mechanism to connect power to the
internal controller of the P-16X™. A charge indicator using five (5) GREEN LEDs with
test button and fault indication are built into the Power Pack so that the user can
visually check the charge state of the battery. The PWR-Li12X “Li-GHTNING
POWER PACK™” charges via the same custom connector and latch mechanism
using the required battery charger -- Model BC-Li12X -- provided by POWER HAWK
Technologies, Inc. (See section 4.2.3 BC-Li12X BATTERY CHARGER.)
CAUTION
Prior to charging, inspect battery connection port to ensure no dirt/debris/corrosion will
block the connection. If there is corrosion, please contact Power Hawk.
Prior to selecting the PWR-Li12X Li-GHTNING Power Pack, note the charge
condition of the battery by PRESSING the “T” test button located on the top of
the pack. A fully charged battery is indicated by all five (5) GREEN LEDs
illuminating and the bar graphics directly underneath. As the charge on the
battery is depleted, the LED lights from right to left will not illuminate, indicating
reduced battery capacity.
IMPORTANT: The battery gauge will show the proper voltage level ONLY
when the battery is in its “settled” state. It will not indicate accurate state-of-
charge under the following conditions:
1. During operation of the P-16X™ Rescue Tool, the battery LED gauge on the
PWR-Li12X will illuminate less than three (3) LED’s even though there may be plenty
of capacity remaining in the battery. This is because the indicator is sensing voltage
and as amperage is being drawn by the P-16X™ Rescue Tool, the voltage of the
battery drops naturally when under load. After operating the tool, it may take several
minutes for the battery to “settle” and for the gauge to indicate the actual charge level.
CAUTION: A partially discharged battery will shorten the operational time of the P-16X™ Rescue Tool.
Keep the PWR-Li12X Power Pack fully charged when not in use, a partially discharged battery will
shorten the operational time of the P-16X™ Rescue Tool. Keep the PWR-Li12X Battery Pack fully
charged when not in use. To avoid reduced battery capacity due to self-discharging:
•Charge upon receipt
•Recharge after each use
•When not in use, recharge at least:
➢Recommended: ONCE EVERY 6 MONTHS
➢Required: ONCE EVERY 12 MONTHS
= Fully Charged
= Ready to use
= Power partially discarded
= Recharge soon
= Finish operation, charge battery
NOTE: If the PWR-Li12X senses any issues
within the pack, the RED “FAULT” LED will
illuminate and cut power to the P-16X™Rescue
Tool. Contact Power Hawk if this issue occurs.

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CONNECTING THE PWR-Li12X Li-GHTNING POWER PACK TO THE P-16X™RESUCE TOOL
The PWR-Li12X unique and custom shape allows for quick connection and release to the Power Hawk
P-16X™Rescue Tool. The battery pack has a thicker rear section and a thinner front section. The thinner
front section has a tang used to create more
holding points when attached to the P-16X™
inside the battery cradle, while the thicker rear
section has a lip used in conjunction with the latch
mechanism to secure to the tool. With the LED
gauge facing towards the sky, use the tang of the
PWR-Li12X to guide the battery into the top
cradle. When the battery cannot go any further,
press down on the thick back of the battery until
the latch mechanism has secured the PWR-Li12X
to the P-16X™Rescue Tool.
DISCONNECTING THE PWR-Li12X Li-GHTNING POWER PACK FROM
THE P-16X RESUCE TOOL
The Power Hawk P-16X™Rescue Tool uses a custom designed
replaceable latch mechanism. To release the PWR-Li12X from the tool, pull
back on the latch mechanism until the latch clears the rear lip of the PWR-
Li12X. Then lift up on the battery pack and guide the battery out of the cradle.
IMPORTANT:
1. Charge prior to first use. New battery packs may have been stored or in transit for extended periods of time
and/or at temperatures that reduced the battery’s state-of-charge due to self-discharging. Charge new battery
packs until full, regardless of their indicator readings.
2. Recharge immediately after EACH use. Recharge regardless of the battery’s state-of-charge. Storing a
discharged battery can hurt the longevity of the battery pack life.
3. Recharge at least EVERY 6 MONTHS when not in use. The battery will naturally self-discharge in storage.
A lower storage temperature will result in longer shelf life. (See section 1. GENERAL SAFETY
INFORMATION for storage temperatures)
4. “On-Board” Charging. The Power Hawk chargers can be used onboard emergency vehicles. The Power
Hawk chargers may be installed into a vehicle compartment and plugged into the shoreline circuit using AC
adapter or wire directly in using 12V DC. All Power Hawk chargers are designed to prevent overcharging and
may remain connected to the battery pack.
5. Always have back-up 12 volts DC power available. It is recommended that you have spare battery packs
(i.e. Model PWR-12MP), however, other back-up 12 Volts DC sources may be used. An automobile battery
(using jumper cables Model JC4-16), direct vehicle hook-up (using Models VH4-4 Vehicle Harness Kit and
EC4-16 extension cable), 12 Volts DC generator, and 12 Volts DC converted power supply, etc. are viable
power source options.
If service is required, contact your Power Hawk®
dealer or the Factory for assistance.
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