Power Solid PRO 3.3 10KVA User manual

PRO 3.3 10KVA / 20KVA / 30KVA/ 40KVA / 60KVA, 80KVA
PRO 3.3 10KVA / 20KVA / 30KVA/ 40KVA / 60KVA, 80KVA DUAL
PF= 1 ON-LINE
Uninterruptible Power Supply
USER MANUAL

Please comply with all warnings and operating
instructions in this manual. This equipment
should only be installed, serviced, and
maintained by qualified personnel. Do not
operate this unit before reading through all
safety information and operating instructions
carefully.
Disclaimer
We assumes no responsibility or liability for loss or damages, whether direct, indirect,
consequential or incidental, which might arise out of the use of such information. The use of
any such information will be entirely at the user’s risk. Information in this manual is subject to
change without notice. We make no commitment to update or keep current the information in
this manual. If you find information in this manual that is incorrect, misleading, or incomplete,
we would appreciate your comments and suggestions.

SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installationand
maintenance of the UPS and batteries. Please readall instructions before operating the
equipment and save this manual for future reference.
DANGER
The UPS contains LETHAL VOLTAGES. All repairs and service should be
performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO
USER SERVICEABLE PARTS inside the UPS.
WARNING
•The UPS contains its own energy source (batteries). The UPS output may
carry live voltage even when the UPS is not connected to an AC supply
•To reduce the risk of fire or electric shock, install the UPS in a temperature
and humidity controlled, indoor environment, free of conductive
contaminants.Ambient temperature must not exceed 40°C (104°F). Do not
operate near water or excessive humidity (90% maximum).
•To reduce the risk of fire, connect only to a circuit provided with branch circuit
overcurrentprotectioninaccordancewiththeNationalElectricalCode(NEC),
ANSI/NFPA 70.
•Output overcurrent protection and disconnect switch must be provided by
others.
•To comply with international standards and wiring regulations, the sum of the
leakage current of the UPS and the total equipment connected to the output
of the UPS must not have an earth leakage current greater than 3.5 mA.
•If the UPS requires any type of transportation, verify that the UPS is
unplugged and turned off and then disconnect the UPS internal battery
connector.
CAUTION
•Batteries can present a risk of electrical shock or burn from high short-circuits
current. Observe proper precautions. Servicing should be performed by
qualified service personnel knowledgeable of batteries and required
precautions. Keep unauthorized personnel away from batteries.
•Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
•Never dispose of batteries in a fire. Batteries may explode when exposed to
flame.

•Symbol Conventions
•The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Calls attention to important information, best practices and
tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
This symbol indicates that you should not discard the UPS
or the UPS batteries in the trash. This product contains
sealed, lead‐acid batteries and must be disposed of
properly. For more information, contact your local
recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste
electrical or electronic equipment (WEEE) in the trash. For
proper disposal, contact your local recycling/reuse or
hazardous waste center.

Table of Contents
1. Safety and EMC instructions..........................................................................................1
1-1. Transportation and Storage .........................................................................................1
1-2. Preparation ..............................................................................................................1
1-3. Installation ................................................................................................................1
1-4. Connection Warnings ......................................................................................2
1-5. Operation .................................................................................................................3
1-6. Standards ................................................................................................................3
2. Installation and Operating ............................................................................................4
2.1. Unpacking and Inspection .........................................................................................4
2-2. Rear panel, Wiring Terminal view ............................................................................5
2-3. Single UPS Installation..............................................................................................9
2-4. UPS Installation for Parallel System........................................................................14
2-5. Software Installation ...............................................................................................17
3. Operations ...................................................................................................................18
3-1. Button operation .....................................................................................................18
3-2. Screen description...................................................................................................18
3-3. Audible Alarm .........................................................................................................44
3-4. Single UPS Operation ............................................................................................44
3-5. Parallel Operation ..................................................................................................47
3-6. Fault Code .............................................................................................................49
3-7. Warning Code..........................................................................................................50
4. Troubleshooting ..........................................................................................................51
5. Storage and Maintenance ...........................................................................................53
5-1. Storage....................................................................................................................53
5-2. Maintenance............................................................................................................53
6. Specifications ..............................................................................................................54
I

1. Safety and EMC instructions
All safety instructions in this document must be read, understood and followed.
1-1. Transportation and Storage
Please transport the UPS system only in the original packaging to protect
against shock and damage.
The UPS must be stored in the room where the temperature is well
regulated. Ambient temperature should not exceed 40°C.
1-2. Preparation
Condensation may form if the UPS system is moved immediately from cold
to warm environment. The UPS system must be absolutely dry before
being installed. Please allow at least two hours for the UPS system to
acclimate the environment.
Do not install the UPS system near water or in moist environments.
Do not install the UPS system where it would be exposed to direct sunlight
or nearby heat source.
Do not block ventilation holes in the UPS housing.
1-3. Installation
Do not connect appliances or devices which would overload the UPS (e.g.
big motor-type equipment)) to the UPS output terminal.
Place cables in such a way that no one can step on or trip over them.
Do not block air vents on the housing of the UPS. Ensure proper unit
spacing of ventilation.
UPS came equipped with grounding terminal, in the final installation phase,
connect grounding/ earthing wire to the external UPS battery cabinets or
appropriate grounding terminals.
The UPS can be installed only by qualified maintenance personnel.
An appropriate disconnect device such as short-circuit backup protection
should be incorporated during installation.
An integral emergency shutoff switch which prevents additional load from
the UPS in any mode of operation should be implemented during the
installation.
Secure the grounding/earthing wire before connecting to any live wire
terminal. 1

Installation and Wiring must be performed in accordance with the local
electrical laws and regulations
1-4. Connection Warnings
There is no standard backfeed protection inside of the UPS. However, there
are relays on the Input to cut off line voltage and while the neutral is still
connect to UPS.
Main
Input
Input Rly
UPS
L1
L2
L3
N
Main
Input
Input Rly
UPS
L1
L2
L3
N
Bypass
Input
Input Rly
L1
L2
L3
N
Input relay diagram Input relay diagram for dual-input model
This UPS should be connected with TN earthing system
The power input for this unit must be three-phase rated in accordance with
the equipment nameplate. It also must be suitably grounded.
Use of this equipment in medical instrument of any life-sustaining equipment
where failure of this equipment can reasonably be expected to cause the
failure of the life-sustaining equipment or to significantly affect its safety or
effectiveness is not recommended. Do not use this equipment in the
presence of a flammable mixture with air, oxygen or nitrous oxide.
Connect grounding terminal of UPS to a grounding electrode conductor.
In accordance with safety standard EN-IEC 62040-1, installation has to be
provided with a《Backfeed Protection》system, as for example a contactor,
which will prevent the appearance of voltage or dangerous energy in the input
mains during a mains fault (see figure 24 and respect the wiring diagram of
«Backfeed Protection» depending if the equipment is with signal or three
phase input).
There can be no derivation in the line that goes from the «Backfeed
Protection» to the UPS, as the standard safety would be infringed
Warning labels should be placed on all primary power switches installed in
places away from the unit to alert the electrical maintenance personnel of the
presence of a UPS in the circuit. The label will bear the following or an
equivalent text.
WARNING
HIGH LEAKAGE CURRENT
EARTH CONNECTION ESSENTIAL
BEFORE CONNECTING SUPPLY
2

1-5. Operation
Do not disconnect the grounding/earthing conductor cable on the UPS or
the building wiring terminals under any circumstance.
The UPS system features its own, internal current source (batteries). The
UPS output sockets or output terminal blocks may be electrically live even
if the UPS system is not connected to the building mains/live wires. (only
for standard models).
In order to fully disconnect the UPS system, first press the “OFF” button
and then disconnect the mains/live wires.
Ensure that no liquid or other foreign objects can enter into the UPS
system.
The UPS can be operated by any individuals with no previous experience.
1-6. Standards
* Safety
IEC/EN 62040-1
* EMI
Conducted Emission......................: IEC/EN 62040-2 Category C3
Radiated Emission.........................: IEC/EN 62040-2 Category C3
*EMS
ESD...............................................: IEC/EN 61000-4-2 Level 4
RS.................................................: IEC/EN 61000-4-3 Level 3
EFT............................................... : IEC/EN 61000-4-4 Level 4
SURGE......................................... : IEC/EN 61000-4-5 Level 4
CS................................................. : IEC/EN 61000-4-6 Level 3
Power-frequency Magnetic field... : IEC/EN 61000-4-8 Level 4
Low Frequency Signals.................: IEC/EN 61000-2-2
Warning: This is a product for commercial and industrial application in the
second environment-installation restrictions or additional
measures may be needed to prevent disturbances.
Before working on this circuit
-Isolate Uninterruptible Power System (UPS)
-Then check for Hazardous Voltage between
all terminals including the protective earth.
Risk of Voltage Backfeed
3

2. Installation and Operation
These series came with VAC systems: 400V. Please refer to the following table.
VAC
System
Model
400VAC
PRO 10KVA
PRO 10KVA DUAL
PRO 20KVA
PRO 20KVA DUAL
PRO 30KVA
PRO 30KVA DUAL
PRO 40KVA
PRO 40KVA DUAL
PRO 60KVA
PRO 60KVA DUAL
PRO 80KVA
PRO 80KVA DUAL
We also offer optional parallel function for both models upon request. The UPS with
parallel function is called the “Parallel model”. We have detail installation and operation
procedure of the Parallel Model in the following chapter.
2-1. Unpacking and Inspection
Unpack the package and check the package contents. The shipping package
contains:
•One UPS
•One user manual
•One monitoring software CD
•One RS-232 Cable (Option)
•One USB Cable
•One parallel cable (only available for parallel model)
•One share current cable (only available for parallel model)
•One external battery cable
NOTE: Before the installation,please inspect the unit. Be sure that there is no physical
damage to the unit. Do not turn on the unit and notify the carrier and dealer
immediately if there is any damage or missing parts and accessories. Please keep the
original packaging for future use. It is recommended to keep each equipment and
battery set in their original packaging because they have been designed to provide
maximum protection during transportation and storage.
4

2-2. Rear Panel, Wiring Terminal View
Diagram 1: PRO 10KVA / 20KVA
Rear Panel
Diagram 2: PRO 10KVA / 20KVA
DUAL Rear Panel
Diagram 3: PRO 10KVA / 20KVA
Input/Output Terminal
Diagram 4: PRO 10KVA / 20KVA DUAL
Input/Output Terminal
5

Diagram 5: PRO 30KVA / 40KVA
Rear Panel
Diagram 6: PRO 30KVA / 40KVA
Dual Rear Panel
Diagram 7: PRO 30KVA / 40KVA
Input / Output terminal
Diagram 8: PRO 30KVA / 40KVA
Dual Input / Output Terminal
6

Diagram 9: PRO 60KVA front view
with door open
Diagram 10: PRO 80KVA front view
with door open
Diagram 11: PRO 60KVA / 80KVA Input/Output Terminal
7

Diagram 12: PRO 60KVA Dual front view
with door open
Diagram 13: PRO 80KVA Dual front view
with door open
1. RS-232 communication port)
2. USB communication port
3. Emergency power off function connector (EPO connector)
4. Share current port (only available for parallel model)
5. Parallel port (only available for parallel model)
6. Intelligent slot
7. External battery connector/terminal
8. Line input circuit breaker/switch
9. Maintenance bypass switch (option)
8

10. Input/Output terminal (Refer to diagram 3, 4, 7, 10, 13, 14 and 15 for the details)
11. Line input terminal
12. Output terminal
13. Input grounding terminal
14. Output grounding terminal
15. Bypass input circuit breaker/switch
16. Bypass input terminal
17. Grounding terminal
18. Output Switch
19. Dry contact communication port (Optional)
2-3. Single UPS Installation
Installation and wiring must be carried out in accordance with the local electric laws
and regulations by trained professionals.
1) Make sure that the mains wire and breakers of the building are rated for the
capacity of the UPS to prevent electric shock or risk of fire.
NOTE: Do not use the wall receptacle as the input power source for the UPS, as
its rated current is less than the UPS’s maximum input current. The receptacle
may be damaged and destroyed.
2) Switch off the mains switch in the building before installation.
3) Turn off all the connected devices before connecting to the UPS.
4) Prepare wires based on the following table:
Model Wiring spec (AWG - mm²)
Input(Ph) Output(Ph) Neutral Battery Ground
PRO10KVA
PRO10KVA Dual 14 - 2,5 14 - 2,5 10 - 6 8 - 10 8 - 10
PRO 20KVA
PRO 20KVA Dual 10 - 6 10 - 6 6 - 16 6 - 16 6 - 16
PRO 30KVA
PRO 30KVA Dual 8 - 10 8 - 10 4 - 25 4 - 25 4 - 25
PRO 40KVA
PRO 40KVA Dual 6 - 16 6 - 16 4 - 25 4 - 25 4 - 25
PRO 60KVA
PRO 60KVA Dual 4 - 25 4 - 25 1 - 50 1 - 50 4 - 25
PRO 80KVA
PRO 80KVA Dual 2 - 35 2 - 35 1/0 - 50 1/0 - 50 2 - 35
NOTE 1: The cable for PRO 10KVA and PRO10KVA DUAL should be able to
withstand over 20A current. It is recommended to use AWG 14 (2,5mm²) or
9

thicker wire for Phase andAWG10 (6mm²) or thicker wire for Neutral for safety
and efficiency.
NOTE 2: The cable for PRO10KVA DUAL should be able to withstand over 30A
current. It is recommended to use AWG 12 (4mm²) or thicker wire for Phase and
AWG10 (6mm²) or thicker wire for Neutral for safety and efficiency.
NOTE 3: The cable for PRO 20KVA and PRO 20KVA DUAL should be able to
withstand over 40A current. It is recommended to useAWG10 (6mm²) or thicker
wire for Phase and AWG 6 (16mm²) or thicker wire for Neutral for safety and
efficiency.
NOTE 4: The cable for PRO 30KVA and PRO 30KVA should be able to withstand
over 60A current. It is recommended to use AWG 8 (10mm²) or thicker wire for
Phase and AWG 4 (25mm²) or thicker wire for Neutral for safety and efficiency.
NOTE 5: The cable for PRO 40KVA and PRO 40KVA should be able to withstand
over 80A current. It is recommended to use AWG 6 (16mm²) or thicker wire for
Phase and AWG 4 (25mm²) or thicker wire for Neutral for safety and efficiency.
NOTE 6: The cable for PRO 60KVA and PRO 60KVA DUAL should be able to
withstand over 120Acurrent. It is recommended to useAWG 4 (25mm²) or
thicker wire for Phase andAWG 1 (50mm²) or thicker wire for Neutral for safety
and efficiency.
NOTE 7: The cable for PRO 80KVA and PRO 80KVA DUAL should be able to
withstand over 160Acurrent. It is recommended to useAWG 2 (35mm²) or
thicker wire for Phase andAWG 1/0 (50mm²) or thicker wire for Neutral for safety
and efficiency.
NOTE 8: The selections for color of wires should be followed by the local
electrical laws and regulations.
5) Remove the terminal block cover at the rear panel of UPS. Then connect the wires
according to the following terminal block diagrams: (Connect the
grounding/earthing wire first when making other wire connections. Remove the
grounding/earthing wire last when connecting the UPS!).
10

Terminal block wiring diagram for PRO 10KVA / 20KVA
Terminal block wiring diagram for PRO 10KVA / 20KVA Dual
Terminal block wiring diagram for PRO 30KVA / 40KVA
11

Terminal block wiring diagram for PRO 30KVA / 40KVA Dual
Terminal block wiring diagram for PRO 60KVA / 80KVA
12