PowerBoss Phoenix 22 User manual

PowerBoss, Inc.
A Member of The Hako Group
Phoenix 22 Floor Scrubber
Disc Traction Drive

• Stop on level surface.
• Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries.
• Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine.
• Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety
glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.
• Do not clean machine with a pressure washer.
• Authorized personnel must perform repairs and maintenance. Use PowerBoss supplied replacement parts.
For Safety When Servicing or Maintaining Machine
Parts Manual - Phoenix 22 Floor Scrubber - Traction Drive
Technical Specifications
Model Phoenix 22 Traction Drive
Model No. 3336075QP
Phoenix 22 Traction Drive
40 amps
140Ah @20 hr
95Ah @20 hr
69 dBA
20 in (51 cm)
34 in (86 cm)
27,200 ft2 /hr ( 2,527 m2)
3.1 mph (5 km per hr)
24 volts
65 cfm (110 m3/hr)
45 inches ( 112mbar)
.60 HP (450 W)
Disc
3/4 HP (560W)
1
180 RPM
Coming Soon
12 Gal (45 liters)
13 Gal (49 liters)
2%
372 lbs (169 kg)
238 lbs (108 kg)
47.4 x 21.3 x 42.3 (120.4 x 54.1 107.4 cm)
1/5 HP (150W)
Current (Max)
Battery Capacity (Lead Acid)
Battery Capacity (Gel)
Sound Level
Cleaning path width
Squeegee width
Productivity (Traction Drive)
Working speed (Traction Drive)
Rated voltage
Vacuum flow
Vacuum waterlift
Vacuum power
Brush type
Brush motor(s) power
Number of brushes
Brush RPM
Aqua-Stop equipped
Solution capacity
Recovery capacity
Working Grade
Weight with batteries
Weight without batteries
Dimensions (LxWxH)
Drive Motor Power

Parts Manual - Phoenix 22 Floor Scrubber - Traction Drive
Table of Contents
Main Assembly ................................................................................................................................ 1
Main Assembly BOM....................................................................................................................... 2
Traction Drive Base Assembly ........................................................................................................ 3
Traction Drive Base Assembly BOM ............................................................................................... 4
Base Assembly................................................................................................................................ 5
Chassis Assembly ........................................................................................................................... 6
Chassis Assembly BOM.................................................................................................................. 7
Solenoid Assembly.......................................................................................................................... 8
Solution Valve Assembly ................................................................................................................. 8
Solution Tank Assembly .................................................................................................................. 9
Lift Pedal Stop Assembly............................................................................................................... 10
Recovery Tank Assembly .............................................................................................................. 11
Recovery Tank Assembly BOM ..................................................................................................... 12
Handle Assembly .......................................................................................................................... 13
Battery Tray Assembly .................................................................................................................. 14
Electrical Box Assembly ................................................................................................................ 15
Electrical Box Assembly BOM ....................................................................................................... 16
Electrical Box Cover Assembly...................................................................................................... 17
Vac Motor Assembly...................................................................................................................... 18
20” Brush Deck Assembly ............................................................................................................. 19
20” Brush Deck Assembly BOM .................................................................................................... 20
Brush Hub Assembly..................................................................................................................... 21
Rear Squeegee Assembly............................................................................................................. 22
Squeegee Mechanism Assembly .................................................................................................. 23
Wiring Diagrams............................................................................................................................ 24
WARRANTY.................................................................................................................................. 27

Page 1
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Main Assembly

Page 2
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Main Assembly BOM
ITEM PART NO. REQ'D DESCRIPTION
1 172010 1 HOSE, CLEAR VAC W/ 45 CUFF
2 172018 1 SOLUTION TANK LID ASSY
3 172520-3 1 20" BRUSH, NYLOGRIT 80GR
4 172150 1 SQUEEGEE LIFTMECH ASSY
5 172159 1 FILTER, FILL PORT, ES1720
6 172230 1 SQUEEGEE ASSY, 34" (860) CURVED
7 450076 1 CRIMP CLAMP SS 185R
8 711118 1 SCR-ST-A 10 X.75 SS
9 711374 4 NUT-NYLOC 5/16-18
10 711523 3 WSR-WAVE .37X.68 X.08
11 711569 1 WSR-FLT .390 X.880 X.062 NYL
12 711575 3 WSR-FLT .31x.75x..06ST
13 712081 3 SHOULDER BLT 5/16-18 X3/8 X0.75
14 712143 1 BLT-SHLD 3/8 X2.0, 5/16-18
15 712301 3 WSR-FLAT .37 X .87 X.06
16 3343890 2 DECAL, PHOENIX22 (NOT SHOWN)
17 740164-1 1 JUMPER CABLE ASSY, RED 4G 12"
18 747649 1 CABLE ASSY, BATTERY E17
19 956140 2 BATTERY, 12V 140AH
19G 956100 2 GEL BATTERY 12V 95AH
20 172001TD-120 1 TRAC DRV BASE ASSY-120V CHARGER
21 172100TD 1 TD BRUSH DECK ASSY 20"
22 3334902 1 DECAL, POWERBOSS
23 172008 1 SOLUTION TANK LID
24 172123 1 CHAIN, BEADED SS W/ EYELETS
BILL OF MATERIAL
ITEM PART NO. DESCRIPTION
3.1 172520-1 BRUSH, 20" NYLON
3.2 172520-2 BRUSH, 20" PAD DRIVER
3.3 172520-4 BRUSH, 20" STRATA GRIT 46GR
3.4 172520-5 BRUSH, 20" DYNASCRUB 500GR
OPTIONAL BRUSHES

Page 3
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Traction Drive Base Assembly

Page 4
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Traction Drive Base Assembly BOM
ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION
1 172009 1 TD CHASSIS ASSY, ES1720 30 711508 2 WSR-FLAT .44X1.0X.08
2 172012 1 BATTERY TRAY ASSY 31 711519 3 WSR- FLAT.25 X1.01 X.06
3 172015 1 E1720 TD HANDLE ASSY 32 711523 1 WSR-WAVE .37X.68 X.08
4 172032 1 LIFT PEDAL WMT 33 711543 1 WSR-HELICAL #10
5 172050 1 VAC MOTOR ASSY 34 711544 9 WSR-HELICAL 1/4
6 172055 1 BKT, VAC AREA INSIDE COVER 35 711546 6 WSR-HELICAL 3/8
7 172075-120 1 ELEC BOXTD ASSY 120V 36 711575 6 WSR-FLT .31x.75x..06ST
8 172079 1 TD ELEC BOXCOVER ASSY 37 711803 1 COTTER PIN-HAIR
9 172085 2 KNOB, 3/8-16 STUD, 3 LOBE 38 712041 1 BLT- SHLDR 1/4-20 X.44 X.37
10 172112 1 SOL CONTROL ASSY 39 712117 1 CLEVIS PIN
11 172129 1 BKT, PWR CORD MOUNT 40 712301 6 WSR-FLAT .37 X .87 X.06
12 172166 1 TD LIFT PEDAL BKT ASSY 41 712312 2 WSR-FLAT .187 X 1.25
13 172179 1 CHARGER INLET ASSEMBLY 42 712562 2 BOLT-HH 1/4-20X3/4 SS
14 172184 1 FOAM COVER, REAR 1 43 712758 2 WSR-HELICAL 1/4 SS
15 172185 1 FOAM COVER, REAR 2 44 712800 1 SCR-MC 10-24 X.25 ST PL
16 172187 1 FOAM COVER, FRONT 2 45 712810 5 SCR-MC 10-24 X.37 ST PL
17 210142 1 PEDAL PAD 46 713042 4 BLT-HH 3/8-16 X1 #5
18 260203 1 WIRE GRIP HOSE CLAMP 47 715029 1 DECAL-NAME PLATE SERIAL
19 293080 1 STRAIN RELIEF-HEYCO 1207 48 715047 1 DECAL-CLEAR LAMINATE 2X3
20 342440 1 FITTING, TEE 3/4MPT1/2BARB PP 49 715950 1 LABEL, PATENTNUMBERS
21 430156 1 HOSE, 1/2 X42 CLEAR 50 717025 1 WSR-FLAT 13/16ID X1.25 X.08
22 450093 2 CRIMP CLAMP 3/4" STEPLESS 51 760592 1 KNOB, OVAL TAPERED
23 710177 1 SCR-MC 1/4-20 X.37 ST PL 52 809443 1 CLIP-WIRE & CORD
24 710178 10 SCR-MC 1/4-20 X.50 TRUSS STPL 53 172001BASE 1 ES1720 BASE ASSY
25 710380 5 SCR-MC RD HD 1/4-20 X.75 STL PL 54 172115 1 SOL CNTRL LEVER ASSY
26 710985 2 SCR-SC 3/8-16 X.62 ST PL 55 172122 1 NUT, PUSH-ON WSR CAP, 3/16
27 711379 2 NUT, FLANGED WIZZ 5/16-18 56 172069 1 ROD, SOL. CTRL, ES1720
28 711504 2 WSR-FLAT 1/4 ID SS 57 172062 1 YOKE, 3/16 CLEVIS, 10-32, LONG
29 711507 2 WSR-FLAT .37 X1.12 X.06
BILL OF MATERIAL - 172001TD-120/230

Page 5
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Base Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 172013 1 SOL TANK ASSY, E1720
2 172014 1 REC TANK ASSY
3 172144 1 PANEL, FRONT 1720
4 711504 3 WSR-FLAT 1/4 ID SS
5 711543 4 WSR-HELICAL #10
6 712041 1 BLT- SHLDR 1/4-20 X.44 X.37
7 712312 4 WSR-FLAT .187 X1.25
8 712565 2 SCR-MC 1/4-20X.63 SS TR HD
9 712757 1 WSR - HELICAL #10 SS
10 712758 2 WSR-HELICAL 1/4 SS
11 712812 4 SCR-MC 10-24 X.62 PPH ST PL
12 712822 1 SCR-MC TR HD 10-24 X .50 SS
BILL OF MATERIAL - 172001BASE

Page 6
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Chassis Assembly

Page 7
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Chassis Assembly BOM
ITEM PART NO. REQ'D DESCRIPTION
1 61-65-A 2 KEY, 3/16 X1-3/4"
2 70-516-16 2 BLT-CAR 5/16-18 X 1.00
3 172020 1 MAIN FRAME WMNT, ES1720
4 172025 1 DECK LIFT ASSY
5 172030 1 BAR, UPPER DECK LIFT W/ BUSH
6 172038 4 BEARING BLOCK
7 172039 1 BEARING BLOCK PLATE
8 172104 1 TD SOLENOID ASSY
9 172110 1 DECK SWITCH ASSY
10 172113 2 BKT, TRANSAXLE MOUNT BASE
11 172114 2 BKT, TRANSAXLE MOUNT
12 172167 2 CASTER, 3-1/2 POLYURETHANE
13 172192 2 PLATE, 1/4" SPACER
14 172264 1 SOLUTION VALVE ASSY
15 200172-2 2 WHEEL, 8.5" FOAM FILL
16 281200 1 DRAG CHAIN ASSY, FRAME
17 450076 1 CRIMP CLAMP SS 185R
18 711374 1 NUT-NYLOC 5/16-18
19 711383 4 NUT-HEXCLR LOC 5/16-18
20 711504 13 WSR-FLAT 1/4 ID SS
21 711512 2 WSR-FLAT .75X1.37X.08
22 711592 2 WSR-FLAT .50 X .9 X.075 NYL
23 711715 2 RETAINING RING EXT .75
24 711809 1 COTTER PIN, 1/8 X1.0
25 711855 2 WSR-FLT .37X1.12X.10 STL Z HARD
26 712081 1 SHOULDER BLT 5/16-18 X3/8 X.75
27 712140 8 WSR-HELICAL 5/16 SS
28 712301 3 WSR-FLAT .37 X.87 X.06
29 712562 1 BOLT-HH 1/4-20X3/4 SS
30 712564 8 BOLT-HH 1/4-20X1.00 SS
31 712575 8 BLT-HH 5/16-18 X.75 SS
32 712758 14 WSR-HELICAL 1/4 SS
33 712760 2 WSR-FLAT .56X1.06X.04 SS
34 712772 14 WSR-FLAT .344 x .75 x .06 SS
35 713006 4 BLT-HH 1/4-20 X1 3/4 #5
36 717026 2 SCR-SC SHCS M6X1.0 X25 STL Z
37 747606 1 TRANSAXLE, ES1720 24V
38 809444 1 CLIP-CORD
BILL OF MATERIAL - 172009

Page 8
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Solenoid Assembly
Solution Valve Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 172063 1 BKT, SOL VALVE MOUNT
2 172158 1 HOSE, 1/2"ID X 7.5" NYLOBRAID
3 320265 1 FITTING DUBL 3/8HBx3/8MPT
4 383347 1 CRIMP CLAMP 1/2 HOSE SS 185R
5 711512 2 WSR-FLAT .75X1.37X.08
6 711513 1 WSR-FLAT .69 X 1.06 X .03 SS
7 809415 1 VALVE, 3/8 FPT, 45 OPEN/CLOSE
8 827008 1 FITTING, 3/8 MPT 1/2 HOSE
BILL OF MATERIAL - 172064
ITEM PART NO. REQ'D DESCRIPTION
1 172105 1 BKT, SOLENOID MOUNT
2 172164 2 HOSE-WIRE REINF 3/8 X 5.5"
3 320264 1 FITTING-DBL 1/4MPT 3/8HO BRASS
4 342441 1 FITTING, MGHT X 3/8HB PP
5 342442 1 FITTING, FGHT NUT - PP
6 342443 1 FITTING, 3/8HB INSERT - PP
7 342444 1 WSR-FILTER, GARDEN HOSE SIZE
8 450076 3 CLAMP-CRIMP 185R SS
9 710195 2 SCR-MC 5/16-18 X.50 ZINC
10 711545 2 WSR-HELICAL 5/16
11 740482 1 DIODE ASY, 1N4007 W/PIGGY
12 740493 1 VALVE-WATER 24VDC
BILL OF AMTERIAL - 172104

Page 9
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Solution Tank Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 172003 1 SOLUTION TANK, ES1720
2 172080 1 HANDLE MOUNT ASSY, LEFT
3 172082 1 HANDLE MOUNT ASSY, RIGHT
4 260579 2 TOOL CLIP, 1.5" HOSE
5 342438 1 FITTING, 1/2 MPT 1/2 HB BRASS
6 711507 4 WSR-FLAT .37 X 1.12 X.06
7 711546 4 WSR-HELICAL 3/8
8 711550 4 WSR NYLON .25 ID X.75 OD
9 712146 4 SCR-SC BHCS 1/4-20 X.37 SS
10 712822 4 SCR-MC TR HD 10-24 X .50 SS
11 713041 4 BLT-HH 3/8-16 X 3/4 #5
BILL OF MATERIAL - 172013

Page 10
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Lift Pedal Stop Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 172036 1 BKT, PEDAL STOP
2 172065 1 CLIP, FOR 1/2" ID HOSE
3 710495 2 SCR-MC 4-40 X1.25 STL Z
4 710530 2 SCR-MC FL HD 8-32 X .50 BRS
5 711428 2 NUT-HEX4-40
6 712326 2 WSR-INT LOCK #4
7 747603-2 2 SWITCH ASY, MICRO ROLLER W/PACK/CONDUIT
BILL OF MATERIAL - 172166

Page 11
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Recovery Tank Assembly

Page 12
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Recovery Tank Assembly BOM
ITEM PART NO. REQ'D DESCRIPTION
1 172004HR 1 RECOVERY TANK ORANGE
2 172005HR 1 ES1720 VACUUM MANIFOLD
3 172007 1 ES1720 LID
4 172011 1 HOSE, PINCH-OFF W/ CAP, 36"
5 172017 1 GASKET, LID
6 172049 1 HINGE, RECOVERY TANK
7 172067 1 REC TANK CABLE ASSY 11.625
8 172132 1 SCREENED FLOAT
9 172329 1 WIRE GRIP HOSE CLAMP
10 711210 2 BLT-HH 1/4-20 X1.25 STPL
11 711212 1 BLT-HH 1/4-20 X1.50 STPL
12 711379 1 NUT, FLANGED WIZZ 5/16-18
13 711519 6 WSR- FLAT .25 X1.01 X.06
14 711544 3 WSR-HELICAL 1/4
15 712565 3 SCR-MC 1/4-20X.63 SS TR HD
16 712758 3 WSR-HELICAL 1/4 SS
BILL OF MATERIAL - 172014

Page 13
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Handle Assembly
ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION
1 172006 1 ES1720 HANDLE 11 711350 2 NUT-NYLOC 10-32
2 172053 1 BAIL PLATE WMT RH 12 711428 2 NUT-HEX4-40
3 172054 1 BAIL PLATE WMT LH 13 711503 6 WSR, FLAT#10
4 172057 2 ES1720 LEAF SPRING 14 711543 4 WSR-HELICAL #10
5 172059 1 ES1720 BAIL, HANDLE 15 712320 2 WSR-NYLON .22 X.45 X.04
6 172074 2 SPACER, 5/16OD X17GA, ALUM 16 712326 2 WSR-INT LOCK #4
7 270143 2 HANDLE PIVOT JAW 17 712830 10 SCR-MC 10-24 X.62 STLZ TR HD
8 710353 4 SCR-MC RD HD 10-32 X.37 STL 18 747603-1 2 SWITCH ASY, MICRO ROLLER W/PACK/CONDUIT
9 710495 2 SCR-MC 4-40 X1.25 STL Z 19 747632-1 1 CABLE ASY, 5 COND 18G CONSOLE
10 711310 4 NUT, HEX10-32 ST PL
BILL OF MATERIAL - 172015

Page 14
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Battery Tray Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 172116 1 ES1720 BATTERY BOX
2 172213 1 BKT, SPACER FOR BATTERIES
3 210414 2 O RING 2-113
4 260224 1 18" HOSE
5 320271 1 NOZZLE BODY-ELBOW
6 320272 2 NOZZLE BODY LOCKNUT
7 320273 1 HOSE SHUT-OFF CLAMP
8 710178 2 SCR-MC 1/4-20 X.50 TRUSS STPL
9 711575 2 WSR-FLT.31x.75x..06ST
10 828490 1 CRIMP CLAMP 140R
BILL OF MATERIAL - 172012

Page 15
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Electrical Box Assembly

Page 16
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Electrical Box Assembly BOM
ITEM PART NO. REQ'D DESCRIPTION
1 369-416 3 NUT-HEX1/4-20 NYLOC SERATED
2 172077 1 ELEC BOX-BOT HALF WMT
3 172088 1 ELEC BOX-TOP HALF WMT
4 172107 1 BKT, UPPER BUSHING MOUNT
5 172128 1 BKT, LOWER BUSHING MOUNT
6 172141 1 VAC SWITCH ASSY
7 172149 1 CABLE ASSY, SQUEEGEE LIFT
8 172152 1 VAC LEVER WMT
9 172188 1 FOAM TAPE, 1/2" SQ X16.5"
10 172331 1 PIPE, 3/4 X3.0 SCHD 40 PVC
11 670093 1 SPRING, COMPRESSION
12 710178 5 SCR-MC 1/4-20 X .50 TRUSS STPL
13 710534 2 SCR-MC TR HD 8-32 X1.00 SS
14 711372 2 NUT-NYLOC 8-32 STL ZINC
15 711383 2 NUT-HEXCLR LOC 5/16-18
16 711503 2 WSR, FLAT#10
17 711505 11 1/4 FLAT WASHER, STEEL
18 711508 1 WSR-FLAT .44X1.0X.08
19 711516 2 WSR- FLAT .31 X 1.25 X.05
20 711544 5 WSR-HELICAL 1/4
21 712320 2 WSR-NYLON .22 X.45 X.04
22 712757 2 WSR - HELICAL #10 SS
23 712810 6 SCR-MC 10-24 X.37 ST PL
24 717018 2 NUT-NYLOC M6 X1.0
25 717022 2 BOLT-HH M6X1.0 X20
26 742748 4 CIRCUIT BREAKER BOOT
27 747608 1 I-DRIVE,24V 70A PM MOTOR CONTROL
28 747637 1 WIRE ASY, MACHINE-BATTERY E1720
29 747670 1 ELEC PANEL ASSY, E1720TD
30 760134 2 MOUNT RING
31 762084 1 SPRING-EXT .25OD X2" F.L. MUSIC
32 762400 1 HEYCO BUSHING 2.00"
33 828062 1 CABLE TIE LARGE
34 957745 1 CHARGER,24VDC 12A ON-BOARD 120VAC
35 15592033 2 CAP, SAFETY NUT COVER M8
36 90508391 1 BUSHING, CABLE GUIDE, HAKO
BILL OF MATERIAL - 172075

Page 17
Parts Manual - Phoenix 22 Floor Scrubber
Traction Drive
Electrical Box Cover Assembly
ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION
1 172182 1 TD COVER WMT 8 747011 1 BATTERY GAUGE, TRUCHARGE
2 172193 1 GASKET, CB OUTLINE 9 747026 1 POTENTIOMETE0R ASSY SPEED CONTROL
3 172194 1 GASKET, CHARGER CORD PLATE 10 747614 1 CHARGE STATUS INDICATOR
4 715682 1 DECAL, 1720 TD DASHBOARD 11 747617-2 1 KEYSWITCH ASY, KEYSWITCH + WIR
5 715672 1 DECAL, 1720 BD ELEC BOX 12 748201 1 SWITCH, DPDT ON/OFF/ON
6 715674 1 DECAL, TD CIRCUIT BREAKER 13 748209 1 GASKET-FOR 2 POLE ROCKER SWITCHES
7 715678 1 DECAL. DIAGNOSTIC CODES E1720TD 14 809874 1 KNOB, SPEED CONTROL
BILL OF MATERIAL - 172079PB