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Table Of Contents
1 Safety information.......................................................................5
1.1 Safety and Warning Symbols...........................................................5
1.2 General Provisions............................................................................6
1.3 Provisions for Operation ..................................................................6
1.4 Maintenance instructions.................................................................7
1.5 Specific Hazards................................................................................7
1.5.1 Electric system...........................................................................7
1.5.2 Battery.........................................................................................7
1.6 Information for Protection of Environment.....................................8
1.7 Labels On The Machine ....................................................................9
2 First Operation...........................................................................10
2.1 Instruction........................................................................................10
2.2 Initial Charging Procedure .............................................................10
2.3 Before Operation Of Machine.........................................................10
2.4 Start Machine...................................................................................10
2.5 Operation ......................................................................................... 11
2.6 Stopping The Machine.................................................................... 11
2.7 After Work ........................................................................................11
2.8 Transport Mode ...............................................................................11
2.9 Tie Down Points...............................................................................11
3 Operation....................................................................................12
3.1 Method Of Operation.......................................................................12
3.1.1 Scrub Head Assembly..............................................................12
3.1.2 Clean Water Tank......................................................................12
3.1.3 Squeegee ..................................................................................13
3.1.4 Dirty Water Recovery Tank......................................................13
3.1.5 Drive System.............................................................................13
3.1.6 Batteries and Charger..............................................................13
3.1.7 Options......................................................................................13
3.2 Control Panel & Operation Indicators ...........................................14
3.2.1 Operating Panel........................................................................14
3.2.2 At The Machine.........................................................................17
4 Technical Data ...........................................................................20
5 Maintenance and Care ..............................................................22
5.1 General.............................................................................................22
5.2 Maintenance Document..................................................................23
5.3 Maintenance Schedule....................................................................24
PowerBoss System Maintenance Customer ..................................24
PowerBoss System Maintenance I..................................................25
PowerBoss System Maintenance II.................................................26
PowerBoss System Maintenance S (Safety check) .......................27
5.4 Battery Systems ..............................................................................28
5.4.1 Charging The Batteries............................................................29
5.4.2 Low Discharge Signal Sender (LDS)......................................29
5.4.3 Maintenance of Batteries.........................................................29
5.4.4 Removing Batteries..................................................................29
5.4.5 Installing Batteries...................................................................29
5.4.6 Disposal of Batteries................................................................29
5.5 Clean Water Solution Tank .............................................................30
5.5.1 Filling Clean Water Solution Tank...........................................31
5.5.2 Empty Clean Water Solution Tank ..........................................31
5.5.3 Cleaning Clear Water Filter.....................................................31
5.6.1 Empty Dirty Water Recovery Tank..........................................33
5.6.2 Cleaning Dirty Water Recovery Tank......................................33
5.6.3 Clean Suction Filter..................................................................33
5.7 Disc Type Scrub Head....................................................................34
5.7.1 Cleaning Brushes.....................................................................34
5.7.2 Changing Brushes ...................................................................34
5.7.3 Changing Deflector Roller.......................................................34
5.7.4 Changing Scrub Head Skirt ....................................................34
5.8 Squeegee ........................................................................................35
5.8.1 Cleaning the Squeegee............................................................35
5.8.2 Changing the Squeegee Blades..............................................35
5.8.3 Adjusting the Sealing Strips....................................................36
5.9 Cylindrical Scrub Head..................................................................38
5.9.1 Cleaning Debris Hopper ..........................................................38
5.9.2 Removing Brushes...................................................................38
5.10 Squeegee .......................................................................................39
5.10.1 Cleaning Squeegee Assembly ..............................................39
5.10.2 Changing Squeegee Blades..................................................39
5.10.3 Adjusting Squeegee Assembly.............................................39
6. Warranty Information ...............................................................40