PowerBoss PHX20 SUPER SPORT User manual

UserManual
PHX20 SUPER SPORT
Walk-Behind Scrubber Disc Traction Drive
Please see page 8
for important information
about the 172520-8 Surface Prep Pads
included with this machine.

2
Technical Specifications
This manual provides the necessary operating and preventive maintenance instructions. Operators must read and
understand this manual before operating or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and minimal cost,
please follow the general guidelines below:
·Operate the machine with reasonable care.
·Follow the manufacturer’s suggested maintenance instructions as provided in this booklet.
·Use original PowerBoss supplied parts.

3
Technical Specifications
Model PHX20 SUPER SPORT Traction Drive
All Models Beginning with: PHX20SS
50 amps
69 dBA
20 in (51 cm)
34 in (86 cm)
27,280 ft2 /hr ( 2,534 m2)
3.1 mph (5 km per hr)
3 mph (4.8 km per hr)
24 volts
65 cfm (110 m3/hr)
45 inches ( 112mbar)
.60 HP (450 W)
Disc
1 HP (750W)
1
180 RPM (LOW) / 370 RPM (HIGH)
Available
12 Gal (45 liters)
13 Gal (49 liters)
2%
380 lbs (169 kg)
240 lbs (108 kg)
47.4 x 21.3 x 42.3 (120.4 x 54.1 107.4 cm)
1/5 HP (150W)
Current (Max)
Sound Level
Cleaning path width
Squeegee width
Productivity (Traction Drive)
Working speed (Traction Drive)
Transport Speed
Rated voltage
Vacuum flow
Vacuum waterlift
Vacuum power
Brush type
Brush motor(s) power
Number of brushes
Brush RPM
Aqua-Stop equipped
Solution capacity
Recovery capacity
Working Grade
Weight with batteries
Weight without batteries
Dimensions (LxWxH)
Drive Motor Power
Ah @ hrs
956140 Lead Acid Crown 140 20
956135 Sealed Crown 135 20
956753 Lead Acid Trojan 130 20
Battery Options
Capacity
TypePartNumber Mfg'r

4
Safety Instruc
Unpacking In
Inspection .......
Electrical .........
Batteries .........
Operator Respo
Machine Ove
Front .......
Rear........
Controls ..........
BailHandle
Handle Ad
Key Switc
Direction S
Squeegee
Solution C
Battery / F
Speed Con
Charge Sta
Brush Speed K
Aqua-Saver So
Battery Compar
Diagnostic Code
Optional Hour M
Brush Pressure
HandleAdjustm
Angle Adju
Horizontal
Solution Tank D
Solution Level I

5
Table of Contents
SolutionFill Filter.......................................................................... 21
Screened Float............................................................................22
Screened Float Removal.............................................................22
Recovery Tank Drain Hose ......................................................... 23
DeckSkirt Removal .....................................................................23
In-Line Solution FilterAssembly ..................................................24
Rear Squeegee ...........................................................................25
Cleaning the Squeegee............................................................... 25
Changing the Squeegee Blades .................................................25
Adjusting the Squeegee Blades .........................................26
Angle Adjustment................................................................ 26
Adjusting the Squeegee Blades .........................................27
HeightAdjustment ...............................................................27
The PHX20 SUPER SPORT .......................................................28
Machine Operation ................................................................. 30
Turn on Machine ................................................................. 30
Turn on Vacuum .................................................................30
Turn on Brush Motor...........................................................30
Turn on Cleaning Solution ...................................................30
Direction Switch ................................................................. 30
Speed control ......................................................................30
Driving .................................................................................30
Charging the Batteries ........................................................ 31
SolutionSolenoid ................................................................ 31
Hour Meter (Optional) ......................................................... 31
Loading Brush.............................................................................32
Unloading Brush..........................................................................33
Maintenance............................................................................. 34
Troubleshooting...................................................................... 36
WARRANTY ................................................................................ 42
Safety Instructions ................................................................... 6
Unpacking Instructions ........................................................... 7
Inspection ...................................................................................... 7
Electrical ........................................................................................ 7
Batteries ........................................................................................ 7
Operator Responsibility ................................................................ 7
Machine Overview .................................................................... 8
Front ...................................................................................... 8
Rear....................................................................................... 9
Controls .......................................................................................10
BailHandle .......................................................................... 11
Handle Adjustment Knobs .................................................. 11
Key Switch ......................................................................... 11
Direction Switch ................................................................. 11
Squeegee Lift Lever ........................................................... 11
Solution Control Lever ........................................................ 11
Battery / Fault Gauge.......................................................... 11
Speed Control...................................................................... 11
Charge Status Indicator ...................................................... 11
Brush Speed Keyswitch & Circuit Breakers ..............................12
Aqua-Saver Solution Control ...................................................... 13
Battery Compartment ..................................................................14
Diagnostic Code Guide ............................................................... 15
Optional Hour Meter .................................................................... 16
Brush Pressure Adjustment........................................................ 17
HandleAdjustment ......................................................................18
Angle Adjustment................................................................ 18
Horizontal Adjustment .........................................................19
Solution Tank Drain Hose ............................................................ 20
Solution Level Indicator............................................................... 20

6
SafetyInstructions
IMPORTANTSAFETYINSTRUCTIONS
Operators must read and understand this manual before operating or maintaining this machine.
Do not operate this machine in flammable or explosive areas.
This machine is designed solely for scrubbing dirt and dust in an indoor environment. Minuteman does not recommend using this
machine in any other capacity.
The following information below may cause a potential hazard to the operator and equipment. Read this manual carefully and be aware
when these conditions can exist. Take necessary steps to locate all safety devices on the machine and train the personnel operating
the machine. Report any machine damage or faulty operation immediately. Do not use machine if it is not in proper operating
condition.
FORSAFETYDURINGOPERATION
Keep hands and feet clear of moving parts while machine is in operation.
Make sure all safety devices are in place and operate properly. All covers, doors and latches must be closed and fastened before use.
During operation, attention should be paid to other persons in the work area and especially if small children are present.
Electric motors and components can cause an explosion when operated near explosive materials or vapor. Do not operate this machine
near flammable materials such as solvents, thinners, fuels, grain dust, etc.
Store or park this machine on a level surface only. To prevent unauthorized use, machine should be stored or parked with the key
removed.
This machine is designed for level operation only. Do not operate on ramps or inclines greater than 2%.
This machine is not suitable for picking up hazardous dusts.
Use caution when moving this machine into areas that are below freezing temperatures. Any water in the tanks or hoses can cause
damage to the machine.
FORSAFETYWHENSERVICINGorMAINTAININGMACHINE
Stop on level surface.
Disconnect the power to the machine by unplugging the red Battery connector located under the recovery tank near the batteries.
Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine.
Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and
safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.
Charging batteries generates explosive gasses.
Do not charge batteries when open flames or sparks are present. Do not smoke.
Make sure the charger is turned off before disconnecting it from the machine.
Charge the batteries in a well-ventilated area with the battery cover removed completely.
Do not clean machine with a pressure washer.
Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.
SAVETHESEINSTRUCTIONS

7
UnpackingInstructions
Inspection
Carefully unpack and inspect your PHX20 SUPER SPORT Walk-Behind Scrubber for shipping damage. Follow
unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment.
Any damage is the responsibility of the delivery carrier who should be notified immediately.
Electrical
This machine is battery operated and designed to operate on 24 volts DC (2) 12-volt batteries.
Batteries
We do not recommend mixing AMP hour capacities. Alternate battery sets can be used if they equal physical size
and capacity. If alternate battery sets are used please contact Minuteman for on board charger settings.
Operator Responsibility
Read this manual carefully before operating this machine.
The operator is responsible for taking care of the daily maintenance and check ups of the machine to keep it in
good working condition. The operator must inform the service mechanic or supervisor when the scheduled
maintenance intervals are required as stated in the MAINTENANCE section of this manual.
Before starting familiarize yourself with the machine and its controls (see “Machine Overview, Front”, “Machine
Overview, Rear”, “Control Console” diagrams).

8
Machine Overview
B
A
C
B
D
H
E
F
G
J
J
Machine Overview
A SPRAYBOTTLE / CUP HOLDER
B SOLUTION FILL PORT
C RECOVERY TANK LID
D RECOVERYTANK
E BRUSHDECK
F FRONTWHEEL
G REARCASTER
H SOLUTION TANK
J FLOATING DECK SKIRT
- Front
172520-8 Surface Prep Pads are thin:
Always stack 2 pads together on Pad Driver

9
Machine Overview
A
L
HC
B
I
L
E
D
I
J
J
M
K
F
G
K
Machine Overview - Rear
A BAIL HANDLE
B SQUEEGEELIFTLEVER
C SOLUTION CONTROL LEVER
D RECOVERYTANK DRAIN HOSE
E ONBOARDCHARGERCORD
F CIRCUITBREAKERS
G RECOVERYHOSE
H CONTROLPANEL
I SOLUTION TANK DRAIN HOSE / LEVEL INDICATOR
J BRUSH LIFT PEDAL
K REARSQUEEGEE
L DIAGNOSTIC CODE GUIDE
M BRUSH KEYSWITCH & LED

10
Machine Overview
A BAILHANDLE
B HANDLEADJUSTMENTKNOB
C KEYSWITCH
D DIRECTIONSWITCH
E SQUEEGEELIFTLEVER
F BATTERY/FAULTGAUGE
G SPEEDCONTROL
H CHARGESTATUSINDICATOR
J SOLUTIONCONTROL LEVER
K AQUA-SAVERSOLUTIONSETTING
Controls
A
B
C
D
E
C
G
FK
H
J

11
Machine Overview
Bail Handle
(A) When the scrub deck is lowered to the floor, the bail handle enables the brush motor and moves the machine forward once
depressed. This also allows the operator to automatically load the brush when the scrub deck is lowered.
Handle Adjustment Knobs
(B) Allows the handle position to be raised or lowered.
Key Switch
(C) Controls the machine’s power (Brush Unload/Off/On) with a key for safety. This switch, when turned counter clockwise,
operates the auto brush unload when scrub deck is in the raised position. When it is turned to the on position, the machine will
operate.
Direction Switch
(D) This switch sets the direction the machine will move when the bail handle is pulled. Forward, Neutral, Reverse.
Squeegee Lift Lever
(E) When actuated to the top position, the squeegee is lowered and the vacuum motor will turn on when the bail handle is engaged.
When locked in the bottom position, the squeegee is raised and the vacuum motor shuts off after a 10 second delay.
Solution Control Lever
(F) This lever controls the rate at which solution is put down. Moving the lever up will increase the amount of solution. Moving the
lever down will decrease the solution rate. Moving the lever all the way down shuts off solution flow.
Battery / Fault Gauge
(G) This gauge displays the remaining battery charge. This gauge also displays any fault codes that might occur with the Drive
Motor Controller (see Diagnostic Codes).
Speed Control
(H) This control sets the speed at which the machine will move.
Charge Status Indicator
(I) This gauge displays the status of the batteries during charging. The gauge has a readout of 3 LEDs. 1 Green, 1 yellow, 1 Red.
Green indicating a full charge, Yellow indicating 80% charged, Red indicating the batteries are charging.

12
Machine Overview
A
B C DE F
Brush Speed Keyswitch & Circuit Breakers
A Main Control Circuit Breaker - 4A
B Brush Motor Circuit Breaker - 50A
C Vacuum Motor Circuit Breaker - 20A
D Drive Motor Circuit Breaker - 20A
The circuit breakers are located at the bottom of the back
panel of the machine.
If any of the functions above are not operating, check if the
circuit breaker buttons have tripped. Press to reset.
E Brush Speed Keyswitch
F High RPM LED Indicator
When the key is turned to the right, the brush will rotate at
high speed and the LED will illuminate.
The low speed is for standard cleaning with or without the brush deck weights.
The high speed is for stripping, polishing and special cleanning processes.
NOTE: DONOTLOAD ORUNLOAD BRUSH FROMMACHINE WITHLEDLIT.
DAMAGETOBRUSH ORBRUSHMOTORHUB MAYOCCUR.

13
Machine Overview
Aqua-Saver Solution Control
In order to consistently conserve water when using Aquastop brushes, the guide will stop the solution control lever
at a low rate setting. This setting may be adjusted by loosening the knob, adjusting the lever, and retightening the
knob. Slide the knob all the way forward to dispense maximum solution.

14
Machine Overview
The battery compartment is located under the recovery tank. The
Battery compartment can be accessed for servicing and main-
tenance by tilting the recovery tank (make sure recovery tank has
been drained before tilting). The battery compartment contains
two 12-volt batteries connected in series. Connect the batteries
according to the battery connection diagram (see diagram). The
battery tray may be drained if necessary using the orange drain
hose located above the rear caster on the right side of the ma-
chine.
Battery Compartment

15
Machine Overview
When an error or fault occurs within the machine, a fault
code will appear on the battery gauge represented by a
specified number of flashing LEDs. (See “Troubleshoot-
ing” for further information)
Diagnostic Code Guide

16
Machine Overview
PowerBoss offers an optional hour meter for this
machine. The optional kit replaces the power
cord mounting bracket at the rear of the machine
with one that contains an hour meter, which
records the brush motor operating time.
Kit# K-E1720HM
Optional Hour Meter

17
Machine Overview
Brush Pressure Adjustment
· One or both of the 10 lb. weight plates may be removed from the brush deck for best performance in different applications.
· Remove the 2 wing nuts on either side of the motor.
· With the brush deck lowered to the floor, lift the weight(s) plate up and off.
· Install wing nuts back onto the brush deck, store plate in a convenient location.
· When using 1 weight plate, move all 6 spacer-washers under the rear wing nut.

18
Machine Overview
Handle Adjustment
The handle was designed with operator comfort in mind. The
angle and horizontal position of the handle can be adjusted to suit
the needs of the operator.
Angle Adjustment
The handle angle can be adjusted without tools by loosening the
Angle Adjustment Knob (A) on each side and rotating the handle
to the desired position. There are 5 angular positions 11.25°
apart for a total of 45° between the minimum and maximum
position.
A

19
Machine Overview
12
3
Plate Position 1
(Shipping Position)
Plate Position 2
Plate Position 3
(Fully Extended)
Horizontal Adjustment
The horizontal position can be adjusted by removing the 4
Mounting Bolts (B) (2 each side) with a 9/16” socket and sliding
the Mounting Plate (P) to one of the 3 available positions. The
machine is shipped from the factory in position 1.
PB

20
Machine Overview
Solution Tank Drain Hose
The solution tank may be drained by removing the Solution Tank Drain
Hose (A) from the Hose Barb (B) and routing the hose to a floor drain.
AB
Solution Level Indicator
The Solution Tank Drain Hose also serves as a water level indicator
for the solution tank. The amount of water remaining in the solution
tank can be seen through the clear drain hose. Level markers molded
into the solution tank are positioned at 1/4, 1/2, 3/4, and full levels.