Powers fasteners Pa3500 Instruction Manual

PA3500 MANUAL CAT. NO. 49070 7/09

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

OPERATING INSTRUCTION MANUAL

Low Velocity Power Adjustable

Powder Actuated Fastening Tool

DO NOT OPERATE THE PA3500™ TOOL UNTIL YOU HAVE

READ THIS MANUAL AND RECEIVED THE PROPER

TRAINING ACCORDING TO ANSI STANDARD A 10.3-1995.

WARNING



R2200



R2200

WARNING!

PRIOR TO OPERATING THE PA3500™ TOOL, STUDY THIS MANUAL CARE ULLY AND DEVELOP A THOROUGH

UNDERSTANDING O THE CONTENTS.

PROPER TRAINING ACCORDING TO THE CURRENT ANSI STANDARD A 10.3, SA ETY REQUIREMENTS OR POWDER

ACTUATED ASTENING SYSTEMS MUST BE COMPLETED AND A POWERS ASTENERS QUALI IED OPERATOR CARD

MUST BE OBTAINED PRIOR TO OPERATION O THE TOOL. STATE, LOCAL, OR OTHER REGULATIONS SHOULD ALSO BE

OLLOWED. LAWS, REGULATIONS, AND STANDARDS REGARDING THE USE O POWDER ACTUATED TOOLS MAY

PERIODICALLY BE REVISED. ANY SUCH REVISIONS MAY CHANGE THE SA ETY AND OPERATING PROCEDURES

DESCRIBED IN THIS MANUAL. POWERS ASTENERS, INC. IS NOT RESPONSIBLE OR ANY SUCH REVISIONS WHICH

OCCUR A TER PUBLICATION O THIS MANUAL. IT IS THE RESPONSIBILITY O THE USER TO MAINTAIN AMILIARITY

WITH THE CURRENT LAWS, REGULATIONS, AND STANDARDS THAT APPLY TO THE POWDER ACTUATED TOOL.

DANGER! - TO AVOID SERIOUS INJURY OR DEATH:

NEVER CLOSE TOOL WITH ANY PART O HAND OVER MUZZLE END.

OPERATORS AND BYSTANDERS MUST WEAR EYE AND HEARING PROTECTION.

ALWAYS ASSUME TOOL IS LOADED. DO NOT PLACE A INGER ON THE TRIGGER O LOADED TOOL UNTIL MUZZLE

END IS AGAINST WORK SUR ACE AND YOU ARE READY TO MAKE A ASTENING. NEVER PLACE YOUR HAND OVER

THE MUZZLE WITH A POWDER LOAD IN THE TOOL. I THE TOOL ACCIDENTALLY DISCHARGES THE PISTON OR

ASTENER MAY PENETRATE YOUR HAND RESULTING IN SERIOUS INJURY.

IT IS VERY IMPORTANT THAT THE OPERATOR O THIS TOOL COMPLETELY READS AND UNDERSTANDS THE ENTIRE

TOOL MANUAL AND COMPLETES THE OPERATOR’S EXAM ON THE LAST PAGE. THE WARRANTY WILL NOT BE VALID

UNTIL THE TEST IS RECEIVED, WITH A COPY O YOUR RECEIPT,

AND REVIEWED BY POWERS ASTENERS, INC.

Warranty

All warranties of the products described herein, expressed or implied, including the warranties

of merchantability and fitness for particular purposes are specifically excluded, except for

the following:

Powers asteners will repair or replace at its sole option any tool part, or fastener which within

five years after sale by Powers asteners or its distributors, is found by Powers asteners to be

defective in material or workmanship, normal wear and tear excluded.

This is the sole warranty of Powers asteners and the sole remedy available to distributor

or buyer.

NOTE — JUST AS NO ONE CAN MERELY READ A BOOK ABOUT DRIVING AN AUTOMOBILE AND THEN HOPE TO RUN IT SA ELY, NO ONE SHOULD

ATTEMPT TO USE ANY POWDER TOOL WITHOUT ADEQUATE, COMPETENT, PERSONAL INSTRUCTION. AND, JUST AS NO AUTOMOBILE

INSTRUCTION BOOK OR INSTRUCTOR CAN OREWARN A LEARNER AGAINST ALL CONTINGENCIES AND EMERGENCIES, NEITHER CAN POWERS

ASTENERS INSTRUCTORS OR PRINTED IN ORMATION DETAIL ALL POSSIBLE CONDITIONS SURROUNDING THE USE O POWERS TOOLS AND

PRODUCTS. THE MANU ACTURER DISCLAIMS RESPONSIBILITY OR INJURIES TO PERSONS OR PROPERTY WHICH MAY RESULT ROM DISREGARD

O THESE OPERATING INSTRUCTIONS.

Introduction

Thank you for purchasing the Powers asteners PA3500™ power adjustable low velocity

powder actuated tool. This tool will provide you with excellent performance provided the

steps for proper operation and maintenance are followed. Powder actuated fastening systems

can provide a cost effective method of attaching fixtures for light duty, static load conditions.

The systems provided by Powers asteners consist of specially designed fasteners, installation

tools, and powder loads which are designed to function in combination to provide optimum

performance. While powder actuated tools can provide one of the fastest and economical

means of fastening, they can also be dangerous if they are not operated properly.

Prior to operating the PA3500™ tool, you must be properly trained in the operation and

maintenance of this tool and be issued a Powers asteners Qualified Operator Card. When using

the tool, you must have this card in your possession. As part of the training process, you should

read and understand the contents of this instruction manual especially the safety precautions.

Powder actuated tools may be operated only by properly trained operators as described in

ANSI Standard A 10.3, Safety Requirements for Powder Actuated astening Systems. or

complete tool operation details, contact your local Powers asteners Branch office or

distributor for training.

Remember, safety begins with you! It is your primary responsibility when operating this tool.

ailure to follow the proper operating, maintenance, and safety procedures can result in serious

injury or death to yourself or bystanders. In addition to the training provided, you should be

familiar with any local, state, and federal regulations. If you have any questions which are not

covered in this manual, contact your local Powers asteners Branch office or distributor.

SIZE RANGE

1/2" to 3" pin lengths, .27 caliber

TOOL DESCRIPTION

The PA3500™ is a power adjustable, low velocity, semi-automatic .27 caliber tool which can be

used to install .300 head drive pins, 8mm head drive pins and 1/4"-20 threaded studs, up to 3"

in total length. The PA3500™ is designed for high speed and repetitive volume applications. It

includes a power adjuster, allowing the operator to effectively decrease the power level of the

load being used.

2PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

3PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

TECHNICAL DATA

TOOL BODY PIN LENGTH TOOL LENGTH

Precision Cast Aluminum 1/2" to 3" Total Length 13-5/8"

LOAD TYPE TOOL WEIGHT POWER LEVEL

.27 Caliber in a 10 Load Strip 5 lbs. Brown (2), Green (3), Yellow (4), Red (5)

PIN TYPE

Ballistic Point Drive Pin, .300 Head Drive Pin, 8mm Head Drive Pin, 1/4"-20 Threaded Stud

PA3500™ SELECTION GUIDE

CAT NO. DESCRIPTION STD CTN.

52019 PA3500™ Powder Tool (Deluxe Kit) 1

52025 PA3500™ Powder Tool (Blister Pack) 1

CAT NO. DESCRIPTION STD CTN. CAT NO. DESCRIPTION STD CTN.

52103 PA Piston lat End with Ring 1 52112 Piston Stop 1

52108 Guide 2/ -3 1 52120 Shear Clip 1

52110 Base Plate 2/S-13 1 52122 Steel Annular Ball 1

The piston for installing 8mm drive pins is listed in the following table. or applications in tight

areas, a limited access base plate/guide is also available.

CAT NO. DESCRIPTION STD CTN. CAT NO. DESCRIPTION STD CTN.

52100 Piston 2/DN-1 1 52116

Baseplate 2/ -14-1 Limited Access

1

52114 Guide 2/ -4 Limited Access 1

or fastening ceiling clips overhead, 6' and 8' di-electric pole tools are available.

CAT NO. DESCRIPTION STD CTN. CAT NO. DESCRIPTION STD CTN.

50065 6' Di-electric Pole Tool 1 50066 8' Di-electric Pole Tool 1

POWER ADJUST ENT

The power adjustment mechanism of the PA3500™ allows the user to adjust the penetration

of the pin through the fixture ensuring a precise fastening. To operate the power adjustment

mechanism, move the scroll wheel which is situated on the PA3500™ housing in the + or –

direction to increase or decrease the power of the tool thus adjusting the pin penetration.

1 = minimum power

3 = medium power

6 = maximum power

Note: Start with minimum power. If the fastener does not penetrate deep enough,

increase the power.

FASTENER FUNCTIONING

Prior to learning the safe operating procedures for this tool, it is important to understand how a

powder actuated fastener works. A powder actuated fastener is considered to be a direct drive or

forced entry type of fastener because it is driven directly into the base material. The driving action

causes tremendous forces to be applied to the fastener. Powers powder actuated fasteners are

specially designed and manufactured using an austempering process to withstand the forces

imposed during the driving operation. Only fasteners manufactured or supplied by Powers

asteners should be used in this tool.

FUNCTIONING IN CONCRETE

The performance of a powder actuated fastener when installed into concrete or masonry base

materials is based on the following factors:

1. Strength of the base material

2. Hardness and concentration of the aggregate

3. Shank diameter of the fastener

4. Depth of embedment into the base material

5. astener spacing and edge distance

In addition to these factors, installation tool accessories such as a stop spall which reduces the

tendency of the concrete surface to spall during the driving action can increase the performance

of the fastener.

When a powder actuated fastener is driven into concrete, it displaces the volume of concrete

around the embedded area of the fastener shank. As this occurs, the concrete directly

surrounding the fastener is compressed and in turn presses back against the shank of the

fastener. Additionally, the driving action generates heat which causes particles within the

concrete to fuse to the shank of the fastener. This combination of compression and fusion

holds the fastener in the concrete base material. A similar action occurs when fastening

into block masonry.

Generally, the performance of the fastener in a given concrete strength will increase with

greater embedment depths in a certain range. Depending on the fastener style and base

material strength, embedment depths range from 5/8” to 1-1/2”. or depths greater than this

range, there is the possibility of fastener bending or fishhooking which may decrease expected

load capacities and create a safety hazard.

During the driving action, some localized surface spalling of the concrete may occur. Normally,

this is a surface effect which does not effect the performance of the fastener. However, it may

pose an aesthetic problem for exposed applications where a fixture is not used. In cases such

as this, two methods can be used to improve the appearance of the fastening. A stop spall

adapter mounted on the powder actuated tool can help to reduce surface spalling. Another

method used is to drive the fastener through a steel washer to improve the appearance

of the application.

FUNCTIONING IN STEEL

The load performance of a powder actuated fastener when installed into steel base materials is

based on the following factors:

1. Thickness of the steel

2. Tensile strength of the steel

3. Shank diameter of the fastener

4. Depth of point penetration through the steel

5. astener spacing and edge distance.

When a powder actuated fastener is driven into steel, it displaces the steel laterally 360˚ around

the shank of the fastener. Since steel is an elastic material, it presses back against the shank of

the fastener to hold it in place. As the diameter of the fastener shank is increased, the load

capacity obtained will generally increase provided the steel thickness is sufficient to accept the

fastener. To further increase fastener performance in steel, some fasteners have a knurled shank

which allows the steel to form a key lock into the grooves to provide higher capacities than

those obtained with a smooth shank. or optimum performance, the fastener point should

completely penetrate the steel. Normally, a minimum of 1/4” is allowed for the point length. An

increase in performance can be expected until the fastener no longer completely penetrates

through the steel. At this point, the elastic properties of the steel cause a compression force to

be developed at an angle against the fastener point which reduces load capacity. In thicker steel

base materials, adequate load capacities may be obtained for applications in which the point of

the fastener does not fully penetrate the steel. Job site performance tests are recommended.

asteners should not be used in areas that have been welded or cut with a torch as these

procedures may have caused local hardening of the steel. Over driving of the fastener should be

avoided as the rebound created may reduce the load capacity or cause damage to the fastener.

When fastening into unsupported long steel members, it may be necessary to provide support in

the area of the fastening to prevent spring action which can cause inconsistent penetration and

a reduction in load capacity.

4PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack



@@@@@@@@



ÀÀÀÀÀÀÀÀ



@@@@@@@@



ÀÀÀÀÀÀÀÀ



@@@@@@@@



ÀÀÀÀÀÀÀÀ



@@@@@@@@



ÀÀÀÀÀÀÀÀ



@@@@@@@@



ÀÀÀÀÀÀÀÀ



@@@@@@@@



ÀÀÀÀÀÀÀÀ



@@@@@@@@



ÀÀÀÀÀÀÀÀ



yyyyyyyy



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



yyyyyyy

@@@@@@@ÀÀÀÀÀÀÀ

yyyyyyy

Stop 

Spall

Washer





@



À



@



À



@



À



@



À



@



À



@



À



@



À



y



@



À



@



À



@



À



@



À



@



À



@



À



@



À



y



@



À



@



À



@



À



@



À



@



À



@



À



@



À



y



@



À



@



À



@



À



@



À



@



À



@



À



@



À



y



@



À



@



À



@



À



@



À



@



À



@



À



@



À



y



@



À



@



À



@



À



@



À



@



À



@



À



@



À



y



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



yyyyyyy

@@@@@@@ÀÀÀÀÀÀÀ

yyyyyyy

Stop 

Spall

Washer

@@ÀÀ

yy

@@ÀÀ

yy

@@ÀÀ

yy

@@ÀÀ

yy

@@ÀÀ

yy

@@ÀÀ

yy



1

2

SUITABLE BASE ATERIAL

While powder actuated fasteners can be used successfully in concrete, certain masonry

materials, and A 36 steel, some materials are completely unsuitable. asteners should never be

fired into hard or brittle materials such as cast iron, tile, glass, or rock. These materials can

shatter easily resulting in a potential safety hazard. In addition, soft base materials such as

wallboard, plaster, or wood are not appropriate as the fastener could pass completely through

these materials. The user should never guess when fastening into any base material. ailure to

follow the recommended installation and safety guidelines can result in severe injury or death to

the tool operator and/or bystanders.

CENTER PUNCH TEST

A center punch test should always be performed to determine the suitability of the base

material for a powder actuated fastening. This test is relatively simple and can help to insure a

safe, successful fastening. Be sure to wear the appropriate eye protection when performing this

test. To begin, select the fastener to be used for the job. Then, place the point of the fastener

against the proposed base material. Strike the fastener with a single hammer blow, then

examine the point. If the point of the fastener is not blunted and the base material has a clear

point indentation, it is acceptable to proceed with the first test installation.

Use of a powder actuated system is not recommended

if the following occurs during the center punch test:

1. The fastener point has been blunted. This indicates that the base material is too hard.

2. The base material cracks or shatters. This indicates that the base material is too brittle.

3. When using an average hammer blow, the fastener penetrates the base material easily. This

indicates that the base material is too soft.

FASTENER INSTALLATION REQUIRE ENTS

It is important to understand the required minimum base material thickness requirements along

with the minimum spacing and edge distance requirements. ailure to follow these requirements

can result in an unsuccessful fastening and create a safety hazard.

BASE ATERIAL THICKNESS

Concrete base material should be at least three (3) times as thick as the fastener embedment

penetration. If the concrete is too thin, the compressive forces forming at the fasteners point

can cause the free face of the concrete to break away. This can create a dangerous condition

from flying concrete and/or the fastener and also results in a reduction of fastener holding

power. or applications in the face shell of concrete masonry block, select a fastener length

which will not exceed the thickness of the face shell.

FASTENER PENETRATION GUIDE

The following table lists typical embedment or penetration depths expected in the base

materials listed. The penetration will vary depending on the density of the material. This

table should be used as a guide since the consistency of these materials varies. When in

doubt, a job site performance test should be conducted.

DENSITY TYPICAL BASE ATERIAL PENETRATION

Soft Masonry Concrete block 1" -1-1/4"

Average concrete Poured concrete 3/4" - 1"

Dense concrete Pre-stressed/pre-cast concrete 5/8" - 3/4"

EDGE DISTANCE

Do not fasten closer than 3" from the edge of concrete. If the concrete cracks, the fastener may

not hold. Closer edge distances for applications such as sill plates may be permitted if specific

fastener testing has been conducted.

SPACING

Setting fasteners too close together in concrete or masonry can cause cracking.

The recommended minimum distance between

fasteners is 3" center to center.

5PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



yyyyyy

Point 

Flattens

No 

Indent



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



yyyyyy

Surface 

Shatters

Material 

Cracks





@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



yyyyyy

Fastener Sinks in 

with Average 

Hammer Blow



1

2

3

Penetration

3x

Penetration





@@@@@



ÀÀÀÀÀ



@@@@@



ÀÀÀÀÀ



@@@@@



ÀÀÀÀÀ



@@@@@



ÀÀÀÀÀ



@@@@@



ÀÀÀÀÀ



@@@@@



ÀÀÀÀÀ



@@@@@



ÀÀÀÀÀ



yyyyy

3"



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



@@@@@@@



ÀÀÀÀÀÀÀ



yyyyyyy

3"

FASTENER LENGTH SELECTION IN CONCRETE

or permanent applications using pins in concrete, first determine the thickness of the fixture to

be fastened. To this, add the required embedment or penetration into the base material. This will

be the fastener shank length required. or applications in the face shell of masonry block, select

a fastener length which will not exceed the thickness of the face shell. or removable

applications with threaded studs, the shank length required is equal to the embedment depth

required. To determine the minimum threaded length, add the thickness of the fixture and the

nut / washer thickness. The nut and washer thickness is equal to the nominal thread diameter.

Do not over tighten threaded parts. Maximum tightening torque values are listed in the table

below. Use of a nut setter is recommended to reduce the possibility of over tightening the

fasteners. or critical applications, perform a job site test.

AXI U TORQUE FOR 1/4" STUD (FT.-LBS.) AXI U TORQUE FOR 3/8" STUD (FT.-LBS.)

24

INSTALLATION IN STEEL

The following guidelines are based on the installation of a fastener in ASTM A 36 structural

steel with the point fully penetrating the steel member. Recommended steel material thickness

ranges from a minimum of 1/8" to a maximum of 3/8". or use in higher strength structural

steel, applications where the point does not penetrate the steel member, or a thickness of steel

greater than 3/8", job site performance tests are recommended.

BASE ATERIAL THICKNESS

Steel base materials should be a minimum of 1/8" in thickness.

EDGE DISTANCE

or installations in A 36 steel, 1/2" is the recommended minimum edge distance.

SPACING

The recommended minimum distance between fastenings is 1-1/2" center to center for

installations in ASTM A 36 steel.

FASTENER LENGTH SELECTION IN STEEL

or permanent applications when using pins in steel, first determine the thickness of the fixture

to be fastened. To this, add the thickness of the steel base material plus a minimum of 1/4"

to allow for proper point penetration. This will be the minimum fastener shank length required.

Do not select a fastener length longer than that required for the application. An excessively

long shank can burnish or polish the hole created in the steel resulting in a reduction in

load capacity.

or removable applications with threaded studs, the shank length required is equal to the

thickness of the steel base material plus a minimum of 1/4" to allow for proper point

penetration. This will be the minimum fastener shank length required. Do not select a shank

length longer than that required for the application. An excessively long shank can burnish or

polish the hole created in the steel resulting in a reduction in load capacity. To determine the

minimum threaded length, add the thickness of the fixture and the nut / washer thickness.

The nut and washer thickness is equal to the nominal thread diameter.

Do not over tighten threaded studs, the maximum tightening torque is listed in the table below.

Use of a nut setter is recommended to reduce the possibility of over tightening the fasteners.

or critical applications, perform a job site test.

6PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



yyyyyy

Thread Length

Embedment



1/8"



1/2"





1-1/2"







@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



@@@@@@



ÀÀÀÀÀÀ



yyyyyy

@À

y

Fixture

Embedment

7PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

Powder Load

Selection Guide

.27 CALIBER SAFETY STRIP®

CAT. POWER LOAD STD. STD. ASTER WT./

NO. LEVEL COLOR SIZE BOX CTN. CTN. 100

50620 2 Brown .27 strip 100 1000 20000 .33

50622 3 Green .27 strip 100 1000 20000 .33

50626 4 Yellow .27 strip 100 1000 20000 .33

50630 5 Red .27 strip 100 1000 20000 .33

.27 CALIBER SAFETY STRIP® ASTER PACK

CAT. POWER LOAD STD. STD. ASTER WT./

NO. LEVEL COLOR SIZE BOX CTN. CTN. 100

50624 3 Green .27 strip 1000 10000 20000 .33

50628 4 Yellow .27 strip 1000 10000 20000 .33

50632 5 Red .27 strip 1000 10000 20000 .33

Fastener

Selection Guide

.300 HEAD DIA ETER DRIVE PINS

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50012 1/2" K 100 5000 .300 .143 .5

50016 5/8" K 100 5000 .300 .143 .5

50022 3/4" 100 5000 .300 .143 .5

50026 1" 100 5000 .300 .143 .6

50030 1-1/8" 100 1000 .300 .143 .7

50032 1-1/4" 100 1000 .300 .143 .8

50034 1-1/2" 100 1000 .300 .143 .9

50036 1-3/4" 100 1000 .300 .143 1.1

50038 2" 100 1000 .300 .143 1.2

50040 2-1/4" 100 1000 .300 .143 1.2

50042 2-3/8" 100 1000 .300 .143 1.3

50044 2-1/2" 100 1000 .300 .143 1.4

50046 2-3/4" 100 1000 .300 .143 1.6

50048 3" 100 1000 .300 .143 1.9

.300 HEAD DIA ETER DRIVE PINS WITH TOP HAT

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50136 1/2" K 100 5000 .300 .143 .5

50138 5/8" K 100 5000 .300 .143 .5

50140 3/4" 100 5000 .300 .143 .5

50144 1" 100 5000 .300 .143 .6

.300 HEAD DIA ETER STEP SHANK PINS

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50158 3/4" Step Shank 100 5000 .300 .143/130 .5

50159 1" Step Shank 100 5000 .300 .143/130 .6

.300 HEAD DIA ETER DRIVE PINS - ASTER PACK

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50980 1/2" K 1000 5000 .300 .143 .5

53300 5/8" K 1000 5000 .300 .143 .5

51040 3/4" 1000 5000 .300 .143 .5

51100 1" 1000 5000 .300 .143 .6

51160 1-1/4" 1000 5000 .300 .143 .8

51340 1/2" K TH 1000 5000 .300 .143 .5

53400 5/8" K TH 1000 5000 .300 .143 .5

51400 3/4" TH 1000 5000 .300 .143 .5

51520 1" TH 1000 5000 .300 .143 .6

.300 HEAD DIA ETER DRIVE PINS WITH 3/4" WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50070 3/4" 100 1000 .300 .143 1.6

50080 2-1/2" 100 1000 .300 .143 2.5

50082 3" 100 1000 .300 .143 2.8

. 300 HEAD DIA ETER DRIVE PINS WITH 7/8" WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50090 1" 100 1000 .300 .143 1.9

50092 1-1/4" 100 1000 .300 .143 2.0

50094 1-1/2" 100 1000 .300 .143 2.1

50096 2" 100 1000 .300 .143 2.4

50098 2-1/2" 100 1000 .300 .143 2.7

50100 3"* 100 1000 .300 .143 3.0

.300 HEAD DIA ETER DRIVE PINS WITH 1" WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50108 1-1/4" 100 1000 .300 .143 2.2

50110 1-1/2" 100 1000 .300 .143 2.3

50112 2" 100 1000 .300 .143 2.6

50114 2-1/2" 100 1000 .300 .143 2.9

50116 3" 100 1000 .300 .143 3.2

.300 HEAD DIA ETER DRIVE PINS WITH 1-7/16" INSULATION WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50122 1-1/2" 100 1000 .300 .143 2.1

50126 2-1/2" 50 500 .300 .143 2.7

50132 3" 50 500 .300 .143 3.0

1/4"-20 THREADED STUDS

CAT. THREAD SHANK STD. STD. HEAD SHANK WT./

NO. LENGTH LENGTH BOX CTN. DIA. DIA. 100

50320 1/2" 1/2"K 100 5000 1/4" .143 .8

50322 3/4" 1/2"K 100 1000 1/4" .143 1.1

50326 3/4" 3/4" 100 1000 1/4" .143 1.2

50328 1/2" 1" 100 1000 1/4" .143 1.2

50330 3/4" 1" 100 1000 1/4" .143 1.4

50334 1/2" 1-1/4" 100 1000 1/4" .143 1.4

50336 3/4" 1-1/4" 100 1000 1/4" .143 1.5

50338 1-1/4" 1-1/4" 100 1000 1/4" .143 1.7

.300 HEAD DIA ETER PINS WITH CEILING CLIPS

CAT. SHANK STD. STD. HEAD SHANK WIRE WT./

NO. LENGTH BOX CTN. DIA. DIA. HOLE 100

50363 1" 100 1000 .300 .143 0.278" 3.4

50364 1" 100 1000 .300 .143 0.278" 3.5

50368 1" 100 1000 .300 .143 0.278" 3.0

50370 1-1/4" 100 1000 .300 .143 0.278" 3.7

50374 1-1/4" 100 1000 .300 .143 0.278" 3.2

.300 DIA ETER HEAD DRIVE PINS WITH BX CABLE STRAPS AND CONDUIT CLIPS

CAT. STD. STD. HEAD SHANK WT./

NO. DESCRIPTION BOX CTN. DIA. DIA. 100

50150 1" 100 1000 .300 .143 3.5

50152 1-1/4" 100 1000 .300 .143 3.7

50380 1/2" EMT 1-1/4" pin 100 1000 .300 .143 3.4

50381 1/2" EMT 1" pin TH 100 1000 .300 .143 3.3

50382 1/2" EMT 1" pin 100 1000 .300 .143 3.3

50384 3/4" EMT 1-1/4"pin 100 1000 .300 .143 3.5

50385 3/4" EMT 1" pin TH 100 500 .300 .143 3.4

50386 3/4" EMT 1" pin 100 500 .300 .143 3.3

50388 1" EMT 1" pin TH 25 250 .300 .143 3.2

.300 HEAD DIA ETER PIN WITH REBAR BASKET CLIP

CAT. STD. STD. HEAD SHANK WT./

NO. DESCRIPTION BOX CTN. DIA. DIA. 100

50702 32mm w/ basket clip 100 500 8mm .143 4.0

50704 37mm w/ basket clip 100 500 8mm .143 4.1

50710 47mm w/ basket clip 100 500 8mm .143 4.3

50712 52mm w/ basket clip 100 500 8mm .143 4.4

50716 62mm w/ basket clip 100 500 8mm .143 4.6

50718 72mm w/ basket clip 100 500 8mm .143 4.8

FOR ING PIN

CAT. STD. STD. HEAD SHANK WT./

NO. DESCRIPTION BOX CTN. DIA. DIA. 100

50789 44mm - 1-3/4" 100 5000 .205 .143 1.1

50790 62mm - 2-1/2" 100 1000 .205 .143 1.4

K=Knurled TH=Top Hat

8PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

Safety Precautions

Safety is your primary responsibility when operating any

powder actuated tool. You must read and understand

the contents of this manual. You must be familiar with

all functional and safety requirements of the tool. It is

your responsibility to obtain proper training and a

Powers asteners operator card prior to using this tool

in compliance with the current American National

Standard A10.3 Safety Requirements for Powder

Actuated astening Systems and the ederal

Occupational Safety and Health Administration

Standards (OSHA). Existing state or local regulations

should also be followed. When using this tool, you must

have the qualified operators card in your possession.

Revocation of card - ailure to comply with any of the

rules and regulations for safe operation of powder

actuated tools shall be cause for the immediate

revocation of your qualified operator card.

The following is a summary of safety precautions to

be followed when operating a Powers asteners

powder actuated tool. ailure to follow these safety

instructions can result in serious injury or death to

operators or bystanders.

PRIOR TO OPERATING THE TOOL

1. Warning signs should always be posted within the area

in which a powder actuated tool is to be used. These

signs should be at least 8" x 10" in size with boldface

type that is not less than 1" in height. The sign should

state "Powder Actuated Tool In Use".

2. Approved safety goggles should always be worn by

operator or bystander, to protect their eyes from flying

particles. Hearing protection should always be worn by

the operator and bystanders when using a powder

actuated tool. Other personal safety protection as

required should also be used.

3. Never modify or fabricate parts for use in your Powers

tool. Use only Powers fasteners, loads, and tool parts.

4. Hands or other body parts must never be placed in front

of muzzle/barrel. Accidental discharge can cause piston

and/or fastener to pass through the operator’s hand.

5. Never compress the tool against any part of the body.

Serious injury or death may result in the event of an

accidental discharge.

6. Always point tool in a safe direction at all times.

7. Use the tool for its intended purpose only.

PREPARATION FOR LOADING THE TOOL

1. Tools must be checked prior to operating to make sure

they are not fully or partially loaded with a powder load

or fastener.

2. To insure safe operation, perform the daily function test

described in this manual. Be sure the tool is not loaded

prior to performing this test.

3. Do not operate this tool unless all its parts are in place

and operating appropriately. Never attempt to use a

malfunctioning tool. Call 1-800-524-3244 for assistance.

4. Never guess about the suitability of a base material. If

you are uncertain about the suitability of a base

material, perform a center punch test.

5. Do not operate the tool until you learn and understand

the color code / numbering system used to identify the

power level of powder loads.

OPERATING THE TOOL

1. Only use fasteners and powder loads designed for this

tool as supplied by Powers asteners.

2. Do not use powder actuated tools in a flammable or an

explosive atmosphere.

3. Do not fire a tool without a fastener. The piston will

impact the work surface possibly causing serious injury

to the operator or bystanders along with damage to

the tool.

4. Do not load the tool until you are ready to make a

fastening. Check the power load level before inserting it

into the tool chamber.

5. astener must be loaded prior to loading the powder

load, to prevent injury to operator or bystander in the

event of an accidental discharge.

6. Do not close tool against work surface. The tool should

be manually closed, with hand away from muzzle/barrel

to prevent accidental discharge.

7. Hold the tool perpendicular to the work surface at all

times. Use a spall guard wherever possible. This will limit

the possibility of fastener ricochet which could cause

serious injury or death to the operator or bystanders.

8. Always perform a test fastening with the lightest load

level designed for use in the tool. If the lightest load

fails to set the fastener, try the next highest load until

the proper level is attained. ailure to follow this

procedure may cause the fastener to be overpowered.

If this occurs, the fastener may fully penetrate the

base material causing serious injury or death to

someone. Overpowering the fastener can also damage

the tool, creating a safety hazard to both the operator

or bystanders.

9. Do not fasten into cast iron, tile, glass, or other types of

brittle materials. These materials can shatter and create

sharp fragments which may cause injury.

10. Do not fire tool within 3" (three inches) of the edge of

a concrete base material or within 1/2" (one-half inch)

of the edge of a steel base material.

11. Do not attempt to install a fastener closer than 3"

(three inches) to another previously inserted fastener in

concrete or 1-1/2" (one and one-half inch) in steel.

12. Do not fasten into a concrete base material less than 3

times as thick as the fastener penetration or into a steel

base material thinner than 1/8”.

13. Never attempt to install a fastener in a cracked or

spalled area in concrete. Place fastener at least 3”

(three inches) away from a spalled area to prevent the

possibility of the fastener bending and striking an

operator or bystander.

14. Do not attempt to install fasteners in areas that have

been welded or cut with a torch as these procedures

may have caused local hardening of the steel.

15. Do not fasten through a predrilled hole unless proper

guidance is provided.

16. If you decide not to make a fastening after the tool has

been loaded, you must always remove the powder load

first followed by the fastener.

17. Never attempt to override the safety features of this tool.

HANDLING THE TOOL AND POWDER LOADS

1. Never leave a loaded tool unattended. Once the tool

is loaded, make the fastening immediately or unload

the tool.

2. Always unload the tool before work breaks, changing

parts, cleaning or servicing, and when storing.

3. To prevent accidental discharge of loads, never carry the

powder loads in the same container as the fasteners or

other hard objects.

4. Always store the powder loads in the containers

provided or in an enclosure provided for them.

Never intermix the various power levels. Keep them

segregated in clearly identified containers.

5. Powder loads should never be used in firearms. They

are normally more powerful that the cartridges supplied

with the firearms.

6. Powder actuated tools and powder loads should always

be stored under lock and key. Tools must be unloaded

when not in use.

TOOL ALFUNCTION

1. In the event that a load fails to discharge after the

trigger is pulled, the tool must be kept depressed

against the work surface for a minimum of 30 (thirty)

seconds in case of a delayed load discharge. Then

carefully remove the entire load strip. and dispose of it

in a can of water or other nonflammable liquid. Never

attempt to force or pry a load out of a tool chamber.

2. Never discard unfired powder loads into a trash container.

3. Do not attempt to unload or disassemble a jammed,

stuck or broken tool as improper handling may cause it

to discharge and strike operator and/or bystander. A

jammed tool must be pointed in a safe direction at all

times. Tag the tool and lock it up. Call your Powers

asteners representative for proper assistance.

9PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

Tool Operation

CAUTION:

— Be sure to read and understand all of the safety precautions and training in

this manual before attempting to operate the tool. (Check to be sure the tool is not loaded, the

piston moves freely within the barrel, and no foreign objects or fasteners are in the barrel.)

Perform the daily function test before using the tool.

OPERATION

1. Always load the fastener before inserting powder load to prevent injury to the operator or

bystanders in the event of an accidental discharge. Place the fastener, point out, into the end of

the guide until the fluted tip fits inside. Do not use excessive force when inserting the fastener. If

excessive force is required, stop and determine why the fastener can not be inserted. Correct the

problem before proceeding.

Note: Do not use fasteners longer than 3" as listed in the fastener selection section of

this manual.

2. Always point the tool in a safe direction away from bystanders and the operator. In one

movement, slide the barrel forward then close it against the stop. The barrel should be pulled

fully forward to reset the piston for the next fastening. Loss of power may result from an im -

properly positioned piston.

Do not attempt to close the tool by exerting force on the front of the barrel. Never place your

fingers or hands over muzzle end of the tool. The safe position for hands and fingers are as

shown in the diagram. Hands must never be placed in front of the tool muzzle or barrel. In

the event of an accidental discharge, the piston and/or fastener can pass through the

operator's hand.

3. Insert the powder load strip into the bottom of the tool handle starting with the lowest power

level, 3/Green. The strip should be inserted completely and should be flush with the bottom of

the handle. Always insert the strip from the bottom of the handle. Set the power adjustment

level to 1. If the fastener does not fully set in the base material increase the power level to 2

and so on until proper penetration is achieved. If proper penetration is not achieved using

3/green charge and power level 3, the next strongest charge should be used. Operator should

then follow the above procedure regarding power level adjustment until proper penetration

is achieved.

Note: Over driving or over powering a fastener can cause a safety hazard.

4. To make a fastening, place the tool against the work surface. Hold the tool firmly with two

hands and completely depress the barrel. Then squeeze the trigger. Always hold the tool

perpendicular to the work surface. Hold the tool firmly against the work surface to avoid

excessive recoil. Never depress the tool against anything except the work surface.

Note: In the event that the load does not discharge after the trigger is pulled, continue to hold

the tool depressed against the work surface for at least 30 (thirty) seconds in case of a delayed

load discharge. Then carefully remove the entire load strip and dispose of it in a can of water or

other non flammable liquid. Never attempt to force or pry a load out of a tool chamber. Do not

discard unfired loads into a trash container.

5. To prepare for the next fastening, point the tool in a safe direction. Always insert a new fastener

before loading or advancing the powder load strip. Insert the fastener as described in step 1.

Once the fastener is inserted, cycle the tool as described in step 2. Repeat this procedure for

subsequent fastenings. When the ten load strip has been completely fired, remove it by pulling it

from the top of the tool body.

Note: Do not attempt to unload or disassemble a jammed, stuck or broken tool as improper

handling may cause it to discharge and strike the operator and/or bystander. A jammed tool

must be pointed in a safe direction at all times. Tag the tool and lock it up. Call your Powers

asteners representative for proper assistance.

10 PA3500

MODEL PA3500 CAT. NO.52019/Deluxe Kit 52025/Blister Pack

R3500

Powers Fasteners PA3500 Instruction Manual

Popular Power Tools manuals by other brands