PRECISION DIGITAL Helios PD2-6200 User manual

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel [phone] • Fax [phone]
www.predig.com
•Large Display NEMA 4X, IP65 Wall Mounted Flow Rate/Totalizer
•0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs with ±0.03% Accuracy
•Large Dual-Line 6-Digit Display, 1.8" (46 mm) Readable from 100 Feet (30 Meters) Away
•Isolated 24 VDC @ 200 mA Transmitter Power Supply
•4 Relays with Interlocking Capability + Isolated 4-20 mA Output Option
•Free PC-Based, On-Board, MeterView Pro USB Programming Software
•SunBright Display Standard Feature; Great for Outdoor Applications
•Display Rate & Total at the Same Time
•Rate in Units per Second, Minute, Hour, or Day
•Total, Grand Total or Non-Resettable Grand Total
•Front Panel or Remote Total Reset
•Password Protection for Total Reset
•Total Stored in Non-Volatile Memory
•Assign Any Relay for Rate or Total
•4-20 mA Output for Rate or Total
•Display Open Channel Flow with Programmable Exponent Feature
•32-Point Linearization & Square Root Extraction
•Operating Temperature Range: -40 to 65°C (-40 to 149°F)
•Conformal Coated PCBs for Dust and Humidity Protection
•UL & C-UL Listed. E160849; 508 Industrial Control Equipment
•Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
•Programmable Display, Function Keys & Digital Inputs
•On-Board USB & RS-485 Serial Communications
•Modbus RTU Communication Protocol Standard
•5 Digital Inputs & 4 Digital Outputs Standard
•Password Protection
•Light / Horn & Button Accessory
•Control Station Accessory for Remote Operation
•3-Year Warranty
MeterView Pro
USB Install

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
2
Disclaimer
The information contained in this document is
subject to change without notice. Precision Digital
makes no representations or warranties with
respect to the contents hereof and specifically
disclaims any implied warranties of
merchantability or fitness for a particular purpose.
See Warranty Information and Terms &
Conditions on www.predig.com for complete
details.
•Read complete instructions prior to installation
and operation of the meter.
•Risk of electric shock or personal injury.
•This product is not recommended for life support
applications or applications where malfunctioning
could result in personal injury or property loss.
Anyone using this product for such applications
does so at his/her own risk. Precision Digital
Corporation shall not be held liable for damages
resulting from such improper use.
WARNING
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Limited Warranty
Precision Digital Corporation warrants this
product against defects in material or
workmanship for the specified period under
“Specifications” from the date of shipment from
the factory. Precision Digital’s liability under this
limited warranty shall not exceed the purchase
value, repair, or replacement of the defective unit.
See Warranty Information and Terms &
Conditions on www.predig.com for complete
details.
Registered Trademarks
All trademarks mentioned in this document are
the property of their respective owners.
© 2021 Precision Digital Corporation.
All rights reserved.
FREE MeterView Pro
Programming Software
The meter can be powered from the USB connection. When
using the USB connection, DO NOT apply AC or DC power to
the meter.
The easiest and quickest way to program your Helios
meter is to use the FREE MeterView Pro
programming software. This software is loaded into
the meter and connects and installs directly to your
PC with a USB cable. We recommend that the first
thing you do after taking the meter out of the box is
connect the Helios to your PC with the provided USB
cable –do not use a different cable. DO NOT apply
AC or DC power to the meter while your PC is
connected to the meter as it will disrupt the USB
connection. You don’t even have to apply an input
signal.
MeterView Pro programming software is intuitive, and
most customers can get their meter programmed as
they like without even looking in the manual.
Watch MeterView Pro Software Video at
www.predig.com/meterviewpro
In addition to programming, the software may be used
for:
•Monitoring
•Datalogging using your PC
•Generating and saving programming files for
later use
Once your meter is programmed the way you want it,
you can wire it up for your application per the
instructions in this manual and install it. If you find that
you need to make adjustments to the programming
after the meter is installed, you can use the
programming buttons and the instructions in this
manual to do so.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
3
Table of Contents
Introduction..........................................................................................................6
Using the PD2-6200 Like a PD2-6000 Process Meter..................................6
Ordering Information...........................................................................................6
Specifications.......................................................................................................9
General.............................................................................................................9
Process Input.................................................................................................10
Rate/Totalizer.................................................................................................10
Relays.............................................................................................................11
USB Connection............................................................................................11
Isolated 4-20 mA Transmitter Output ..........................................................11
RS-485 Serial Communications ...................................................................12
Modbus®RTU Serial Communications........................................................12
Digital Input (F4)............................................................................................12
Digital Inputs & Outputs ...............................................................................12
MeterView Pro Software................................................................................12
Compliance Information....................................................................................13
Safety..............................................................................................................13
Safety Information .............................................................................................13
Installation..........................................................................................................13
Unpacking......................................................................................................13
Wall Mounting Instructions ..........................................................................14
Mounting Dimensions..................................................................................14
Conduit Holes Location...............................................................................14
Pipe Mounting Instructions ..........................................................................15
Installation Overview.....................................................................................16
MeterView Pro Software................................................................................16
MeterView Pro Installation...........................................................................16
Transmitter Supply Voltage Selection (P+, P-)...........................................17
Connections...................................................................................................18
Connectors Labeling ...................................................................................18
Power Connections.....................................................................................19
Signal Connections .....................................................................................19
Relay Connections......................................................................................19
Switching Inductive Loads...........................................................................20
RS-485 Connections...................................................................................20
RS-485 Multi-Drop Connection ...................................................................20
RS-485 Serial Converters ...........................................................................20
Digital I/O Connections................................................................................21
F4 Digital Input Connections.......................................................................22
4-20 mA Output Connections......................................................................22
Analog Output Power Supply......................................................................22
Remote Operation of Meter.........................................................................22
Interlock Relay Feature...............................................................................22
Setup and Programming...................................................................................23
Overview.........................................................................................................23
LED Status Indicators...................................................................................23
Programming Buttons...................................................................................24
Display Functions & Messages....................................................................25
Main Menu......................................................................................................27
Setting Numeric Values ................................................................................27
Setting Up the Rate/Totalizer Meter (setup)................................................27
Setting the Input Signal (Input)..................................................................28
Setting the Totalizer Features (total)........................................................28
Setting the Display Units or Custom Tags (units).....................................28
Setting the Decimal Point (dEc.pt)...............................................................29
Programming the Rate/Totalizer (prog)......................................................29
Setting the Display Parameter & Intensity (dsplay) ...................................32
Display Intensity (d-Inty)...........................................................................32

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
4
Setting the Relay Operation (relay)............................................................33
Relay Assignment (Assign)........................................................................33
Setting the Relay Action..............................................................................33
Programming Set and Reset Points............................................................34
Setting Fail-Safe Operation.........................................................................34
Programming Time Delay............................................................................34
Relay Action for Loss of 4-20 mA Input (Loop Break).................................34
Relay and Alarm Operation Diagrams.........................................................35
High Alarm Operation (Set >Reset)................................................................35
Low Alarm Operation (Set < Reset)............................................................35
High Alarm with Fail-Safe Operation (Set > Reset).....................................35
Low Alarm with Fail-Safe Operation (Set < Reset) .....................................35
Time Delay Operation .................................................................................36
Total Relay Sampling Operation .................................................................36
Relay Operation Details................................................................................37
Overview .....................................................................................................37
Relays Auto Initialization.............................................................................37
Fail-Safe Operation.....................................................................................37
Front Panel LEDs........................................................................................37
Latching and Non-Latching Relay Operation ..............................................37
Non-Latching Relay (Auto) .........................................................................38
Non-Latching Relay with Manual Reset (A-nman).......................................38
Latching Relay with Clear (LatcH)..............................................................38
Latching Relay (Lt-Clr).............................................................................38
Acknowledging Relays................................................................................39
Setting Up the Interlock Relay (Force On) Feature.....................................39
Scaling the 4-20 mA Analog Output (Aout).................................................40
Reset Menu (reset).......................................................................................40
Manual Control Menu (Contrl).....................................................................40
Setting Up the Password (pass)...................................................................41
Protecting or Locking the Meter ..................................................................41
Total Reset Password & Non-Resettable Total...........................................41
Making Changes to a Password Protected Meter.......................................41
Disabling Password Protection....................................................................41
Advanced Features Menu.............................................................................42
Advanced Features Menu & Display Messages..........................................42
Noise Filter (filter)...................................................................................43
Noise Filter Bypass (bypass)......................................................................43
Rounding Feature (round)..........................................................................43
Modbus RTU Serial Communications (serial)..........................................43
Select Menu (SElEct).................................................................................44
Input Signal Conditioning (Functn).............................................................44
Low-Flow Cutoff (CutofF)...........................................................................45
Totalizer Count Up/Down (Count)...............................................................45
Analog Output Programming (AoutPr) .......................................................45
Programmable Function Keys User Menu (user).......................................47
Internal Source Calibration (ICAL) ..............................................................48
Meter Operation .................................................................................................49
Button Operation...........................................................................................49
Function Keys Operation..............................................................................49
Digital Inputs Operation................................................................................49
Maximum/Minimum Readings......................................................................49
Totalizer Overflow Displays Total to 9 Digits..............................................49
Troubleshooting.................................................................................................50
Diagnostics Menu (diag) ..............................................................................50
Testing the Display LEDs............................................................................50
Determining Software Version.....................................................................50
Reset Meter to Factory Defaults...................................................................50
Factory Defaults & User Settings................................................................51
Troubleshooting Tips....................................................................................52

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
5
Table of Figures
Figure 1. Meter Mounting Holes Location .......................................................14
Figure 2. Meter Mounting Holes Dimensions..................................................14
Figure 3. Meter Dimensions –Side View.........................................................14
Figure 4. Meter Dimensions - Front View ........................................................14
Figure 5. Conduit Holes Location –Bottom View...........................................14
Figure 5. Vertical Pipe Mount Assembly..........................................................15
Figure 6. Horizontal Pipe Mount Assembly.....................................................15
Figure 7. Transmitter Supply Voltage Selection.............................................17
Figure 8. PD2-6200-6H0 / 7H0 Connectors Label............................................18
Figure 9. PD2-6200-6H7 / 7H7 Connectors Label............................................18
Figure 10. Power Connections .........................................................................19
Figure 11. Transmitter Powered by Internal Supply.......................................19
Figure 12. Transmitter Powered by External Supply or Self-Powered .........19
Figure 13. Voltage Input Connections .............................................................19
Figure 14. Relay Connections...........................................................................19
Figure 15. AC and DC Loads Protection..........................................................20
Figure 16. Low Voltage DC Loads Protection.................................................20
Figure 17. RS-485 Connection..........................................................................20
Figure 18. Five-Wire RS-485 Connections.......................................................21
Figure 19. Three-Wire RS-485 Multi-Drop Connections.................................21
Figure 20. Connections for RS-485 Connector to Serial Converter..............21
Figure 21. Three-Wire RS-485 Connection......................................................21
Figure 22. Digital Input and Output Connections...........................................21
Figure 23. F4 Digital Input Connections..........................................................22
Figure 24. 4-20 mA Output Connections .........................................................22
Figure 25. Analog Output Supply Powering Other Devices...........................22
Figure 26. Meter to PDA2364-MRUE Control Station Connection.................22
Figure 27. Interlock Connection.......................................................................22

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
6
Introduction
The Helios PD2-6200 is a multi-purpose, easy to use,
large-display rate/totalizer ideal for flow rate, total,
and control applications. It features large 1.8 inch
superluminous LED digits, which can be read from up
to 100 feet away. It is housed in a water-resistant,
field mountable NEMA 4X/IP65 rated enclosure for
convenient indoor and outdoor installation.
The programming buttons are located behind the
lower panel door and are not generally accessible
during operation. For that reason, we recommend the
use of the PDA2364-MRUE remote control station
which has four buttons to mimic the buttons behind
the panel.
The meter accepts current and voltage signals
(e.g. 4-20 mA, 0-10 V) from an analog output
flowmeter. The rate, as measured by the flowmeter, is
automatically aggregated into a cumulative total and
grand total which can be displayed simultaneously
with the rate. Three of the programming buttons can
be set for custom operation.
A fully loaded Helios PD2-6200 meter comes with four
SPDT relays, a 4 20 mA output, two 24 VDC power
supplies, five digital inputs and four digital outputs,
and RS485 serial communications.
The four relays can be used for alarm indication or
process control applications. The 4-20 mA isolated
output, Modbus RTU serial communications, and
digital I/O features make the PD2-6200 an excellent
addition to any system.
Using the PD2-6200 Like a
PD2-6000 Process Meter
The PD2-6200 is essentially a PD2-6000 process
meter with flow totalization capability. The flow
totalization capability can easily be de-activated for
customers that would prefer their PD2-6200 behave
like a PD2-6000 process meter. For instructions on
how to do this, see Setting Up the Rate/Totalizer
Meter (setup) on page 27 for details.
Ordering Information
85-265 VAC Models
Model
Standard
Features
Options
Installed
PD2-6200-6H0
5 Digital Inputs,
4 Digital Outputs,
RS-485
Communications
No options
PD2-6200-6H7
4 relays
4-20 mA output
12-24 VDC Models
Model
Standard
Features
Options
Installed
PD2-6200-7H0
5 Digital Inputs,
4 Digital Outputs,
RS-485
Communications
No options
PD2-6200-7H7
4 relays
4-20 mA output
Accessories
Model
Description
PDA0004
Cable Gland
PDA7485-I
RS-232 to RS-485 isolated converter
PDA8485-I
USB to RS-485 isolated converter
PDAPLUG2
Plastic Conduit Plug
PDX6901
Snubber: 0.01 μF/470 Ω, 250 VAC
PDA2360 Control Stations
Model
Description
PDA2360-E
Emergency button
PDA2361-A
Ack button
PDA2361-B
Blank button
PDA2361-R
Reset button
PDA2361-T
Tare button
PDA2361-S
Stop button
PDA2361-Q
Silence button
PDA2362-AR
Ack and Reset buttons
PDA2362-BB
Two blank buttons
PDA2364-MRUE
Menu, right, up, enter buttons
Note: Control stations can be connected directly to the Helios meter’s
on-board digital inputs. See Remote Operation of Meter on page 22
for details.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
7
Light / Horn Accessories
Helios Meter Shown with MOD-PD2LHRB1 Red Light
/ Horn and Button. Meter Sold Separately.
Model
Description
MOD-PD2LHRB1
Red Light / Horn and Button
Mounted and Wired to Helios(1)
MOD-PD2LHGB1
Green Light / Horn and Button
Mounted and Wired to Helios(1)
MOD-PD2LHYB1
Yellow Light / Horn and Button
Mounted and Wired to Helios(1)
MOD-PD2LHBB1
Blue Light / Horn and Button
Mounted and Wired to Helios(1)
MOD-PD2LHWB1
White Light / Horn and Button
Mounted and Wired to Helios(1)
MOD-PD2LH5CB1
Light / Horn with User Choice of
Red, Green, Yellow, Blue or White
Light, Button, Mounted and Wired
to Helios(1)
MOD-
PD2LH3CB1-RYG
Light / Horn with Red, Yellow,
Green Light Layers, Button,
Mounted and Wired to Helios(1)
Note:
1. Specify MOD-PD2LH model as a separate item on the order for the
Helios to order the Light / Horn & Button accessory installed and
wired. Meter is sold separately.
9 labels are provided for the button.
Pipe Mounting Kit
Helios Meter Shown mounted to pipe using PDA6260
pipe mounting kit. See Pipe Mounting Instructions on
page 15 for details.
Model
Description
PDA6260
2" Pipe Mounting Kit for PD2
Signal Splitter & Conditioner Accessories
Model
Description
PD659-1MA-1MA
Signal Isolator with One 4-20 mA
Input and One 4-20 mA Output
PD659-1MA-2MA
Signal Splitter with One 4-20 mA
Input and Two 4-20 mA Outputs
PD659-1V-1MA
Signal Conditioner with One 0-10
VDC Input and One 4-20 mA Output
PD659-1MA-1V
Signal Conditioner with One
4-20 mA Input and One 0-10 VDC
Output

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
8
Useful Tools
PD9501 Multi-Function Calibrator
This PD9501 Multi-Function Calibrator has a variety
of signal measurement and output functions, including
voltage, current, thermocouple, and RTD.
PD9502 Low-Cost Signal Generator
The PD9502 is a low-cost, compact, simple to use
4-20 mA or 0-10 VDC signal generator. It can easily
be set for 0-20 mA, 4-20 mA, 0-10 V or 2-10 V
ranges. Signal adjustment is made with a one-turn
knob. A 15-27 VDC wall plug is provided with the
instrument. Optional USB power bank is available.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
9
Specifications
Except where noted all specifications apply to
operation at +25°C.
General
Display
Dual-line: 1.8" (46 mm) high, red LEDs
6 digits per line (-99999 to 999999), with
lead zero blanking
Display
Intensity
Eight user selectable intensity levels.
Default value is six.
Display
Update Rate
5/second (200 ms)
LED Status
Indicators
See LED Status Indicators on page 23 for
details.
Overrange
Display flashes 999999
Underrange
Display flashes -99999
Display
Assignment
Display Line 1:
Rate, total, grand total, alternate (rate/total,
rate/grand total, rate/units, total/units, and
grand total/units), set points, max/min, and
Modbus input.
Display Line 2:
Same as Display Line 1; plus units, tag or
turned off.
Additional displays are available if
parameter total is off, and parameter
d-SCAL is on: gross weight, gross & net
weight, PV1, PV2, and PCT
(refer to PD2-6000 instruction manual.
Programming
Methods
Four programming buttons, digital inputs,
PC and MeterView Pro software, or
Modbus registers.
Noise Filter
Programmable from 2 to 199
(0 will disable filter)
Filter Bypass
Programmable from 0.1 to 99.9% of
calibrated span
Recalibration
All ranges are calibrated at the factory.
Recalibration is recommended at least
every 12 months.
Max/Min
Display
Max/min readings reached by the process
are stored until reset by the user or until
power to the meter is turned off.
Rounding
Select 1, 2, 5, 10, 20, 50, or 100
(e.g. rounding = 10, value = 123.45,
display = 123.50).
Password
Three programmable passwords restrict
modification of programmed settings and
two prevent resetting the totals.
Pass 1: Allows use of function keys and
digital inputs
Pass 2: Allows use of function keys, digital
inputs and editing set/reset points
Pass 3: Restricts all programming, function
keys, and digital inputs.
Total: Prevents resetting the total manually
Gtotal: Prevents resetting the grand total
manually
Non-Volatile
Memory
All programmed settings are stored in
non-volatile memory for a minimum of ten
years if power is lost.
Power
Options
85-265VAC50/60Hz;90-265VDC,20Wmax;
12-24 VDC, 12-24 VAC, 15 W max.
Powered over USB for configuration only.
Fuse
Required external fuse: UL Recognized,
5 A max, slow blow; up to 6 meters may
share one 5 A fuse
Normal Mode
Rejection
Greater than 60 dB at 50/60 Hz
Isolation
4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply
Overvoltage
Category
Installation Overvoltage Category II:
Local level with smaller transient
overvoltages than Installation Overvoltage
Category III.
Environmental
Operating temperature range:
-40 to 65°C (-40 to 149°F)
Storage temperature range:
-40 to 85°C (-40 to 185°F)
Relative humidity:
0 to 90% non-condensing
Note: Printed circuit boards are conformally
coated.
Connections
Power, signal, relays, mA out: Removable
screw terminal blocks accept 12 to 22
AWG wire.
RS-485: Removable screw terminal block
accepts 16 to 30 AWG wire.
Digital I/O: Non-removable screw terminal
blocks accept 16 to 30 AWG wire.
Enclosure
UL Type 4X, IP65 rated. Polycarbonate &
glass blended plastic case, color: gray.
Includes four PG11 through-hole conduit
openings, with two factory installed PG11,
IP68, black nylon threaded hole plugs with
backing nuts.
Mounting
Wall Mounting:
Four (4) mounting holes provided for
mounting meter to wall. See Wall
Mounting Instructions on page 14 for
additional details.
Pipe Mounting:
Optional pipe mounting kit (PDA6260)
allows for pipe mounting. Sold separately.
See Pipe Mounting Instructions on page 15
for additional details.
Tightening
Torque
Power, signal, relays, mA out terminals:
5 lb-in (0.56 Nm)
Digital I/O and RS-485:
2.2 lb-in (0.25 Nm)
Overall
Dimensions
10.63" x 12.59" x 4.77"
(270 mm x 319.7 mm x 121.2 mm)
(W x H x D)
Weight
6.10 lbs (2.76 kg)
Warranty
3 years parts & labor. See Warranty
Information and Terms & Conditions on
www.predig.com for complete details.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
10
Process Input
Inputs
Field selectable: 0-20 mA, 4-20 mA
10 V (0-5 V, 1-5 V, 0-10 V)
Modbus PV (Slave)
Isolated
Transmitter
Power Supply
Terminals P+ & P-: 24 VDC 10%.
All models selectable for 24, 10, or 5 VDC
supply (Switch labeled P+/P-). 85-265 VAC
models rated @ 200 mA max, 12-24 VDC
powered models rated @ 100 mA max.
5 & 10 VDCsupply rated @ 50 mAmax.
Refer to Transmitter Supply Voltage
Selection (P+, P-) on page 17 and
Figure 25. 4-20 mA Output Connections on
page 22.
When the Light / Horn is powered by the
transmitter power supply, see MOD-PD2LH
Light / Horn's transmitter power supply
specification in MOD-PD2LH manual for
additional details. Light / Horn power not
available for 5 or 10 VDC supplies.
Accuracy
±0.03% of calibrated span ±1 count,
square root & programmable exponent
accuracy range: 10-100% of calibrated
span
Temperature
Drift
0.005% of calibrated span/C max from
0 to 65C ambient, 0.01% of calibrated
span/C max from -40 to 0C ambient
Input Signal
Conditioning
Linear, square root, programmable
exponent, or round horizontal tank volume
calculation
Multi-Point
Linearization
2 to 32 points
Programmable
Exponent
User selectable from 1.0001 to 2.9999 for
open channel flow
Round
Horizontal
Tank
Diameter & Length: 999.999 inch or cm
calculates volume in gallons or liters
respectively.
Low-Flow
Cutoff
0.1 to 999,999 (0 disables cutoff function).
Point below at which display always shows
zero.
Decimal Point
Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd
Calibration
Range
Input Range
Minimum Span
Input 1 & Input 2
4-20 mA
0.15 mA
10 V
0.10 V
An error message will appear if the input 1
and input 2 signals are too close together.
Input
Impedance
Voltage ranges: greater than 500 k
Current ranges: 50 - 100 (depending on
internal resettable fuse impedance)
Input
Overload
Current input protected by an internal
resettable fuse, 30 VDC max. Fuse resets
automatically after fault is removed.
HART
Transparency
The meter does not interfere with existing
HART communications; it displays the
4-20 mA primary variable and it allows the
HART communications to pass through
without interruption. The meter is not
affected if a HART communicator is
connected to the loop. The meter does not
display secondary HART variables.
Rate/Totalizer
Rate Display
Indication
-99999 to 999999, lead zero blanking.
“R” LED illuminates while displaying rate.
Total Display
& Total
Overflow
0 to 999,999; automatic lead zero blanking.
“T” LED is illuminated while displaying total
or grand total.
Up to 999,999,999 with total-overflow
feature. “oF” is displayed to the left of total
overflow and ▲ LED is illuminated.
Total
Decimal Point
Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd
Total decimal point is independent of rate
decimal point.
Totalizer
Calculates total based on rate and field
programmable multiplier to display total in
engineering units. Time base must be
selected according to the time units in
which the rate is displayed.
Totalizer
Rollover
Totalizer rolls over when display exceeds
999,999,999. Relay status reflects display.
Total
Overflow
Override
Program total reset for automatic with
0.1 second delay and set point 1 for
999,999
Totalizer
Presets
Four, user selectable under setup menu.
Any set point can be assigned to total and
may be programmed anywhere in the
range of the meter for total alarm
indication.
Programmable
Delay
On Release
0.1 and 999.9 seconds; applied to the first
relay assigned to total or grand total.
If the meter is programmed to reset total to
zero automatically when the preset is
reached, then a delay will occur before the
total is reset.
Total Reset
User selectable via front panel button, F4
terminal at back of meter, external contact
closure on digital inputs, automatically via
user selectable preset value and time
delay, or through serial communications.
Total Reset
Password
Total and grand total passwords may be
entered to prevent resetting the total or
grand total from the front panel.
Non-Resettable
Total
The grand total can be programmed as a
non-resettable total by entering the
password “050873”.
•Once the Grand Total has been programmed as
“non-resettable” the feature CANNOT be
disabled.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
11
Relays
Rating
4 SPDT(Form C) internal and rated 3 A
@ 30 VDC and 125/250 VAC resistive load;
1/14 HP (≈50 W) @ 125/250 VAC for
inductive loads
Noise
Suppression
Noise suppression is recommended for
each relay contact switching inductive
loads. See Switching Inductive Loads on
page 20 for details.
Relay
Assignment
Relays may be assigned to rate, total,
grand total, or Modbus input.
Deadband
0-100% of span, user programmable
High or Low
Alarm
User may program any alarm for high or
low trip point. Unused alarm LEDs and
relays may be disabled (turn off).
Relay
Operation
•Automatic (non-latching) and/or
manual reset
•Latching (requires manual
acknowledge) with or without clear
•Pump alternation control (2-4 relays)
•Sampling (based on setpoint and time)
•Off (disable unused relays and enable
Interlock feature)
•Manual on/off control mode
Relay Reset
(Acknowledge)
User selectable via front panel button, F4
digital input, external contact closure on
digital inputs, automatically via user
selectable preset value and time delay, or
through serial communications.
Time Delay
0 to 999.9 seconds, on & off relay time
delays. Programmable and independent for
each relay.
Fail-Safe
Operation
Programmable and independent for each
relay.
Note: Relay coil is energized in non-alarm
condition. In case of power failure, relay will
go to alarm state.
Auto
Initialization
When power is applied to the meter, relays
will reflect the state of the input to the
meter.
USB Connection
Function
Programming only
Compatibility
USB 2.0 Standard, Compliant
Connector
Type
Type B receptacle
Cable
USB Type A-B cable
Driver
Microsoft®Windows®XP/Vista/7/8/10
Power
USB port provides power to the meter.
DO NOT apply AC or DC power to the
meter while the USB port is in use.
Isolated 4-20 mA Transmitter
Output
Output
Source
Rate/process, total, grand total, max, min,
set points 1-4, or manual control mode
Scaling
Range
1.000 to 23.000 mA for any display range.
Calibration
Factory calibrated:
4.000 to 20.000 = 4-20 mA output
Analog Out
Programming
23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and
break
Accuracy
± 0.1% FS ± 0.004 mA
Temperature
Drift
0.4 µA/C max from 0 to 65C ambient,
0.8 µA/C max from -40 to 0C ambient
Note: Analog output drift is separate from
input drift.
Isolated
Transmitter
Power Supply
Terminals I+ & R: 24 VDC 10%. May be
used to power the 4-20 mA output or other
devices.
All models rated @ 40 mA max.
External Loop
Power Supply
35 VDC maximum
Output Loop
Resistance
Power supply
Minimum
Maximum
24 VDC
10 
700 
35 VDC
(external)
100 
1200 
Additional
4-20 mA
Outputs
The PD659-1MA-2MA can split the optional
4-20 mA output into two isolated 4-20 mA
outputs
0-10 VDC
Output
The PD659-1MA-1V can convert the
optional 4-20 mA output to a 0-10 VDC
output

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
12
RS-485 Serial Communications
Compatibility
EIA-485
Connectors
Removable screw terminal connector
Max Distance
3,937' (1,200 m) max
Status
Indication
Separate LEDs for Power (P), Transmit
(TX), and Receive (RX)
Modbus®RTU Serial
Communications
Slave Id
1 –247 (Meter address)
Baud Rate
300 - 19,200 bps
Transmit
Time Delay
Programmable between 0 and 199 ms
Data
8 bit (1 start bit, 1 or 2 stop bits)
Parity
Even, Odd, or None with 1 or 2 stop bits
Byte-To-Byte
Timeout
0.01 –2.54 second
Turn Around
Delay
Less than 2 ms (fixed)
Note: Refer to the HeliosModbus Register Tables located at
www.predig.com for details.
Digital Input (F4)
Function
Reset total, remote operation of front-panel
buttons, acknowledge/reset relays, reset
max/min values. See Function Keys &
Digital I/O Available Settings on page 47 for
a complete list of capabilities.
Contacts
3.3 VDC on contact. Connect normally
open contacts across F4 to COM
Logic Levels
Logic High: 3 to 5 VDC
Logic Low: 0 to 1.25 VDC
Digital Inputs & Outputs
Function
Terminals provided for remote operation of
all four programming / operation buttons
(use PDA2364-MRUE control station).
Other uses include acknowledge/reset
relays and reset max/min values. See
Function Keys & Digital I/O Available
Settings on page 47 for a complete list of
capabilities.
Channels
4 digital inputs & 4 digital outputs
Digital Input
Logic High
3 to 5 VDC
Digital Input
Logic Low
0 to 1.25 VDC
Digital Output
Logic High
3.1 to 3.3 VDC
Digital Output
Logic Low
0 to 0.4 VDC
Source
Current
10 mA maximum output current
Sink Current
1.5 mA minimum input current
+5 V Terminal
To be used as pull-up for digital inputs only.
Connect normally open push buttons
across +5 V & DI 1-4.
•DO NOT use +5 V terminal to power external
devices.
MeterView Pro Software
Availability
Download directly from meter or from
www.predig.com/download_software
System
Requirements
Microsoft®Windows®XP/Vista/7/8/10
Communications
USB 2.0 (for programming only)
(Standard USB A to USB Type B)
RS-485 to USB converter
(programming, monitoring, and data
logging)
Configuration
Configure meters one at a time
Power
USB port provides power to the meter.
DO NOT apply AC or DC power to the
meter while the USB port is in use.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
13
Compliance Information
Safety
UL & C-UL
Listed
USA & Canada
UL 508 Industrial Control Equipment
(USA)
C22.2 No. 142 (Canadian National
Standard)
UL File Number
E160849
Enclosure
UL Type 4X, NEMA 4X, IP65
Low Voltage
Directive
EN 61010-1
Safety requirements for measurement,
control, and laboratory use
Safety Information
•Read complete instructions prior to installation
and operation of the meter.
•Risk of electric shock or personal injury.
•Hazardous voltages exist within enclosure.
Installation and service should be performed only
by trained service personnel.
Installation
There is no need to open the clear plastic front
cover in order to complete the installation, wiring,
and setup of the meter. All programming is done
using MeterView Pro software or through the
buttons and switches located under the lower
door panel and are accessible by removing the
single securing screw. Wires should be run
through the knockout holes located on the bottom
of the meter, see Figure 5. Conduit Holes
Location –Bottom View on page 14 for details.
There are a total of four pre-drilled conduit entry
holes located at the bottom of the meter. If the
need to drill additional holes arises, make sure
you will have the clearance necessary for conduit
mounting hardware.
Do not disconnect the RJ45 connector found on
the right side of the meter wiring board. Doing so
will disable the on-board digital I/O, RS-485 serial
communications, and M-Link functionality.
Instructions are provided for changing the
transmitter power supply to output 5 or 10 VDC
instead of 24 VDC, see Figure 8. Transmitter
Supply Voltage Selection on page 17.
Unpacking
Remove the meter from box. Inspect the
packaging and contents for damage. Report
damages, if any, to the carrier.
If any part is missing or the meter malfunctions,
please contact your supplier or the factory for
assistance.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
14
Wall Mounting Instructions
The meter can be mounted to any wall using the four
provided mounting holes. Note that the bottom
mounting holes are located underneath the lower door
panel. To mount the meter to a wall, follow these
instructions
•Prepare a section of wall approximately 11" x 13"
(280 mm x 330 mm) for meter mounting by
marking with a pencil the mounting holes (shown
in Figure 1) on the wall.
•Select the appropriate mounting screws for the
mounting surface to be used. The mounting holes
diameter is shown on Figure 2.
Note: Mounting screws are not included.
•Using a drill bit slightly smaller than the girth of
the mounting screws, pre-drill holes at the
mounting locations previously marked.
•Insert mounting screws into the four mounting
holes and screw them into the pre-drilled holes.
DO NOT overtighten the mounting screws as it is
possible that the enclosure could crack and
become damaged.
Figure 1. Meter Mounting Holes Location
Figure 2. Meter Mounting Holes Dimensions
Mounting Dimensions
Figure 3. Meter Dimensions –Side View
Figure 4. Meter Dimensions - Front View
Conduit Holes Location
Figure 5. Conduit Holes Location –Bottom View
Mounting Hole
Mounting Hole
Mounting Hole
Mounting Hole
Lower
Door
Panel
10.43" (265 mm)
9.8" (249 mm)
11.14" (283 mm)
Dia. 0.2"
(5.5 mm)
Dia. 0.2"
(5.5 mm)
2.63" (67 mm)
4.77"
(121.2 mm)
10.63" (270 mm)
12.59" (319.7 mm)
Mounting HoleMounting Hole
Lower
Door
Panel
Plugged
Holes Unplugged Holes
1.1"
(27.9 mm)
1.99"
(50.5 mm)
0.9"
(23 mm) Ø0.74" (18.9 mm) Drill or Punch-Out Holes

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
15
Pipe Mounting Instructions
The meter can also be mounted to a pipe using the
optional pipe mounting kit (PDA6260). This kit
includes two mounting plates, two U-bolts, and the
necessary nuts and bolts. To mount the meter to a
pipe using the pipe mounting kit accessory, follow
these instructions.
•Secure the mounting plates to the top and bottom
(for vertical pipes) or left and right (for horizontal
pipes) of the reverse side of the meter enclosure
using the provided fasteners.
DO NOT overtighten the fasteners as it could
cause damage to the enclosure.
•Using the provided nuts and U-bolts, secure the
mounting plates to the pipe applying enough
torque such that the meter cannot be moved up
or down (or side to side).
Figure 6. Vertical Pipe Mount Assembly
Figure 7. Horizontal Pipe Mount Assembly
Mounting Plate U-Bolt
Pipe
U-Bolt
Back of
Meter
Mounting Plate
Mounting
Plate Mounting
Plate
Pipe
Back of
Meter U-BoltU-Bolt

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
16
Installation Overview
We recommend the following sequence for getting the
meter into service:
1. DO NOT apply AC or DC power to the meter.
2. Connect the meter to the PC with the USB cable
provided. DO NOT use a different USB cable.
3. If MeterView Pro (MVPro) is already installed in
your computer, then the program will launch
automatically in most systems. If the program
does not start automatically, double-click on the
MVPro icon.
4. If MVPro is not installed, follow the instructions
provided below.
5. Use MVPro to configure the meter for your
application.
6. Disconnect the USB cable from the meter.
7. Apply power and signal and check operation of
the meter.
8. Install the meter and put into service.
9. Make any programming adjustments using the
programming buttons.
MeterView Pro Software
The easiest and quickest way to program your Helios
meter is to use the FREE MeterView Pro
programming software. This software is loaded into
the meter and connects and installs directly to your
PC with the USB cable provided. DO NOT use a
different USB cable. We recommend that the first
thing you do after taking the meter out of the box is
connect the Helios to your PC with the provided USB
cable. DO NOT apply AC or DC power to the meter
while your PC is connected to the meter as it will
disrupt the USB connection. It is not necessary to
apply an input signal.
MeterView Pro programming software is intuitive, and
most customers can get their meter programmed as
they like without even looking in the manual.
Watch Meterview Pro Software Video at
www.predig.com/meterviewpro
MeterView Pro Installation
1. Connect one end of the provided USB cable
to the meter and the other end to the
computer. The computer will automatically
install the driver software it needs to talk to
the meter. Follow the on-screen instructions
and allow sufficient time for the process to
complete. This can take a few minutes. If the
process is interrupted, then it could leave the
system in an unstable condition.
•Only one meter may be connected at a time.
Attaching multiple meters will cause a conflict
with the meter software.
•DO NOT apply AC or DC power to the meter
when using the USB connection.
2. Once the driver is installed, an AutoPlay
dialog should appear for the drive
“MAINSTAL.” Click “Open folder to view
files.”
If the computer does not display an AutoPlay
dialog for the drive “MAINSTAL,” you should
open My Computer and double-click on the
drive labeled “MAINSTAL.”
3. Double-click on the file named “MAStart.”
The program will open a few windows and
install two programs on your computer.
Simply follow the on-screen instructions until
you see one of the dialogs below. If you
receive a “User Account Control” warning,
click “Yes.”
4. If there is an update available, click the
“Update” button to install the new version.
Otherwise, click “Configure” to begin
programming your meter.
Note: If you decide to update your MeterView Pro
software, once the installation has completed, you
will be asked if you want to update the setup files
located on the meter itself. This way, you will
always have the most current version on the meter
for future installs.
•DO NOT unplug the meter while the new
installation files are being written to it. The meter
will display uwrite during the process and you
will receive an on-screen notification once the
process is complete.

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
17
Transmitter Supply Voltage
Selection (P+, P-)
All meters, including models equipped with the
12-24 VDC power option, are shipped from the
factory configured to provide 24 VDC power for
the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation,
the switch labeled P+/P- must be configured
accordingly.
To access the voltage selection switch:
1. Turn off the power to the meter.
2. Unscrew and open the lower door panel.
3. Locate the P+/P- switch located in the
center of the connections board (see
diagram below).
4. Flip this switch into the appropriate
position for the required transmitter
excitation.
Figure 8. Transmitter Supply Voltage Selection
P+/P-
24V 10V 5V
MENU RIGHT UP ACK
MENU RESET
F1
MAX
F2
ENTER
F3

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
18
Connections
All connections are made to screw terminal connectors located under the lower door panel. Remove the single
securing screw in order to access the wiring terminals.
•Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations.
Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent
damage to the meter and ensure personnel safety.
Connectors Labeling
The connectors’ label, affixed to the inside of the lower door panel, shows the location of all connectors available with
the ordered configuration.
•DO NOT connect any equipment to the RJ45 M-LINK connector. Otherwise damage will occur to the
equipment and the meter.
•DO NOT disconnect the RJ45 connector located to the left of the power terminal block. Doing so will disable
the on-board digital I/O, and the RS-485 serial communications.
Figure 9. PD2-6200-6H0 / 7H0 Connectors Label
Figure 10. PD2-6200-6H7 / 7H7 Connectors Label
RI-I+
+-
P- COMP+ V+ mA+
3412 5
NONC
C
21
F4
6
1
2
3
4
5
6
7
8
P+/P-
24V 10V 5V
RS-485
DIGITAL I/O
M-LINK
USB
MENU RIGHT UP ACK
POWER
PWR TX RX
DI DI DO DO
O1 O2 O3 O4 G
I1I2I3I4
+5
__ __
NONCCNONCCNONCC
MA OUT
21 3 43 6521 RELAY4RELAY3 43 6521
RELAY2RELAY1 SIGNAL
MENU RESET
F1
MAX
F2
ENTER
F3

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
19
Power Connections
Power connections are made to a two-terminal
connector labeled POWER. The meter will operate
regardless of DC polarity connection. The + and -
symbols are only a suggested wiring convention.
There are separate models for low voltage and high
voltage power. See Ordering Information on page 6
for details.
Figure 11. Power Connections
Signal Connections
Signal connections are made to a six-terminal
connector labeled SIGNAL. The COM (common)
terminal is the return for the 4-20 mA and the 10 V
input signals.
Current and Voltage Connections
The following figures show examples of current and
voltage connections.
There are no switches or jumpers to set up for current
and voltage inputs. Setup and programming is
performed through the programming buttons or
MeterView Pro software.
Figure 12. Transmitter Powered by Internal Supply
Figure 13. Transmitter Powered by External
Supply or Self-Powered
The current input is protected against current
overload by an internal resettable fuse. The display
may or may not show a fault condition depending on
the nature of the overload.
The fuse limits the current to a safe level when it
detects a fault condition, and automatically resets
itself when the fault condition is removed.
Figure 14. Voltage Input Connections
The meter is capable of accepting any voltage from -
10 VDC to +10 VDC.
Relay Connections
Relay connections are made to two six-terminal
connectors labeled RELAY1 –RELAY4. Each relay’s
C terminal is common only to the normally open (NO)
and normally closed (NC) contacts of the
corresponding relay. The relays’ C terminals should
not be confused with the COM (common) terminal of
the INPUT SIGNAL connector.
Figure 15. Relay Connections
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+-
CNONO NC NC C
RELAY4 RELAY3
4 36 5 2 1
CNONO NC NC C
RELAY2 RELAY1
4 36 5 2 1

Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
20
Switching Inductive Loads
The use of snubbers to suppress electrical noise is
strongly recommended when switching inductive
loads to prevent disrupting the microprocessor’s
operation. The snubbers also prolong the life of the
relay contacts. Suppression can be obtained with
resistor-capacitor (RC) networks assembled by the
user or purchased as complete assemblies. Refer to
the following circuits for RC network assembly and
installation:
Figure 16. AC and DC Loads Protection
Choose R and C as follows:
R: 0.5 to 1 for each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts
Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of
solenoid loads. Check to confirm proper
operation.
3. Install the RC network at the meter's relay screw
terminals. An RC network may also be installed
across the load. Experiment for best results.
Use a diode with a reverse breakdown voltage two to three
times the circuit voltage and forward current at least as large
as the load current.
Figure 17. Low Voltage DC Loads Protection
RC Networks (Snubbers) Available
from Precision Digital
RC networks are available from Precision Digital and
should be applied to each relay contact switching an
inductive load. Part number: PDX6901.
Note: Relays are de-rated to 1/14th HP (50 watts)
with an inductive load.
RS-485 Connections
The RS-485 connections are made to a five terminal
connector used for Modbus®RTU serial
communications. The RS-485 terminals include
Transmit Data (DO) and (/DO), Receive Data (DI) and
(/DI), and Signal Ground. See Modbus RTU Serial
Communications (serial) on page 43 for more
information.
There are three diagnostic LEDs: Power (PWR)
Transmit Data (TX), and Receive Data (RX) to show
when the meter is transmitting and receiving data
from other devices.
Figure 18. RS-485 Connection
RS-485 Multi-Drop Connection
When using more than one meter in a multi-drop
mode, each meter must be provided with its own
unique address. The meter address (Slave ID) can be
programmed between 1 and 247. The transmit delay
can be set between 0 and 199 ms. The parity can be
set to even, odd, or none with 1 or 2 stop bits.
To change the meter address:
1. Press and hold the Menu button for three
seconds to access Advanced Features menu of
the meter.
2. Press Up arrow until Serial (SEriaL) menu is
displayed and press Enter, Addres is displayed.
3. Press Enter to change meter address using Right
and Up arrow buttons. Press Enter to accept.
4. Press Menu button to exit and return to Run
Mode.
RS-485 Serial Converters
To convert the RS-485 to RS-232, use the PDA7485-I
converter. To convert the RS-485 to USB, use the
PDA8485-I converter. See Ordering Information on
page 6for additional information.
C
R
C
R
RS-485
PWR TX RX
DI DI DO DO
__ __