Precor Experience 800 User manual

Experience™ Series 800 Line
Treadmill (TRM)
Assembly Guide
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English 1
Français
Deutsch
日本語
中文
Español
Português brasileiro
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66

Assembly requirements
Follow the steps in the order listed in this assembly guide. For more product information,
visit us at www.precor.com.
WARNING At least two people arerequired toassemble the equipment.
DO NOT attempt assembly byyourself.
Assembly requirements
Important Before you fully tighten a fastener, check that its head is flush with the
surface of the equipment. If not, cross-threading may have occurred. DO NOT attempt
to rework the assembly as more damage to the equipment will occur. Instead, contact
Customer Support at www. precor.com
We recommend you:
•Assemble the equipment close to where you plan to use it.
•Assemble the equipment on a solid, flat surface, so that it remains level and stable.
•Locate the equipment at least 19.7 inches (0.5 meter) away from walls or
furniture on either side of the equipment, and 19.7 inches (0.5 meter) away
from objects behind or in front of the equipment.
•DO NOT move the equipment without assistance.
1

Required tools and hardware
Tools
Hardware kit
•Hex wrenches: 5/32, 3/16, and
7/32-inch
•3/4-inch open end wrench
•7/16-inch-pound torque wrench
•#3 Phillips screwdriver
•Roll of string or fish tape
Component Quantity Component Quantity
Buttonhead screw
(3/8-inch x 1-inch
12 Buttonhead screw
(3/8-inch x 1-inch)
6
Narrow flat washer
(3/8-inch)
12 Buttonhead screw
(1/4-inch x 1-inch)
4
2

Begin assembly
1. After unpacking, follow the ramp assembly instructions (included) on how to
build and use a ramp to safely and securely roll the treadmill base off the
shipping pallet.
Important Make sure the treadmill is sitting on the ground.
2. Remove the hood off the treadmill base and set aside.
3. Place the upright support (right side) onto its base frame side bracket. Route the
data cable from the treadmill drive unit through the smaller channel opening in
the upright support, from bottom to top (see Figure 1).
Figure 1
4. Secure the upright support to its side bracket using three screws and three
washers . Partially tighten the fasteners using a 7/32-inch hex wrench.
5. Repeat Step 4 to attach the other upright support on the right.
6. Lower the treadmill back (dash assembly) over the upright supports, then
remove the dash cover (see Figure 2).
Figure 2
7. Route the data cable, as shown, securing it behind each cable clip (see Figure 3).
Ensure there is enough cable to reach the top right of the console.
Figure 3
3

Begin assembly, continued
1. Rewire the treadmill (see Figure 4) using the following console cables:
— Ethernet
— TV (coaxial)
— Power
Figure 4
2. Partially tighten the fairing to the upright supports on both sides using six screws
and six washers for each side (see Figure 5). Make sure the fairing is not
externally supported.
Important DO NOT wrench tighten the fasteners in the above step until the unit has
been fully assembled. Make sure the cables are not pinched between any fasteners and the
body of the unit, or between the arm covers and the upright supports. The Precor Limited
Warranty does not cover cables damaged by improper installation.
Figure 5
(one side shown)
4

Touchscreen consoles only
To attach the filter to the drive power cable:
1. Disconnect the existing power cable from the drive unit, power filter, and ground
terminal. Then completely remove it from the treadmill (see Figure 6).
Figure 6
2. Connect the new power cable according to Figure 7 and Table 1.
Figure 7
Table 1
Position Connector
Drive input connectors
Brown lead with quick-connect terminal
Blue lead with quick-connect terminal
Green and yellow lead with quick-connect terminal
AC input cable to the Networked Fitness Console power cable
3. Use the Velcro® fasteners to attach the power supply to the right side of the
front cross member on the treadmill base.
4. Plug the AC input cable into the socket on the power supply.
5. Route the DC output cable through the cable ties behind the power supply,
toward the upright support on your right. Bend the cable ties over the DC output
cable to hold it in place.
Note Bundle the excess cable and secure it under the cable clips.
6. Connect the black, AC power cord on the AC wiring harness to the socket on the
power supply.
Important The Networked Fitness Console includes an accessory jack panel that you
must install on the treadmill. The panel connects the TV and Ethernet cables to the
facility’s network.
5

Install the accessory jack panel
1. Remove the screws securing the blank plate at the right-front corner of the
treadmill (see Figure 8). Discard the blank plate.
Figure 8
2. Thread the cable assembly down through the channel in the upright support on
your right (see Figure 9). Drape excess cable over the inside edge of the support
and tape into place, if necessary.
Figure 9
3. Pass the lower end of the TV cable through the right-hand grommet, and insert it
into the connector inside the jack panel. Use a 7/16-inch torque wrench to
tighten the connectors to 30 in-lb.
4. Pass the lower end of the Ethernet cable through the right-hand grommet and
snap it into the eight-pin coupler in the jack panel.
5. Fit the lower ends of any optional console cables into the notch in the upper edge
of the jack panel.
6. Replace the panel and fully tighten the corresponding screws.
6

Complete the assembly
1. Attach both corner covers and secure each with one screw (see Figure 10).
Figure 10
2. Refer to the console Installation Guide (either online or in the console box) for
instructions on how to install the console, including replacing the power harness.
Once you’re done, come back to this page and complete the treadmill assembly
from the next step onward.
3. To position the hood, gently flex the bottom edge of the hood around the bracket
at the front of the treadmill.
4. Insert a screw into each of the two side holes. Partially tighten both screws.
5. Insert a screw into each of the two outer holes and one screw into the
two inner holes on the front of the hood. Partially tighten all six screws.
6. Attach the access covers onto each upright using four screws (see
Figure 11).
Figure 11
7. After completing the console assembly, reattach the back cover (see Figure 2).
8. Fully tighten all screws used in the preceding procedures to 23 ft-lbs of torque, in
the following order:
•The four screws that secure the side of the upright supports to the treadmill
base (see Figure 5).
•The two screws that secure the edges of the upright supports to the
treadmill base.
•The six screws that secure the console to the upright supports.
7

Level the treadmill
It is important to level the TRM properly every time you move it.
CAUTION
To eliminate movement, make sure the adjustable feet are in contact with the floor. Also, make sure that the unit sits on a flat surface. Adjusting the feet of
the unit cannot compensate for extremely uneven surfaces.
Important Adjust only one rear foot at a time. DO NOT extend the adjustable feet more
than 3/4 inch (2 cm). Adjusting the rear feet can’t compensate for extremely uneven
surfaces. If you can’t make the running surface level and stable, move the treadmill to a
more stable location.
1. Use a 3/4-inch open-end wrench to loosen the jam nuts on the rear feet and adjust
as needed to level the treadmill. Then retighten the jam nuts (see Figure 12).
Figure 12
2. Plug the power cord into an appropriate outlet.
Important The treadmill requires a 20-amp individual branch circuit grounded per
NEC (National Electric Code) guidelines or local region electric code.
8