Pregis EasyPack GeoTerra User manual

PregisEasyPack®GeoTerra™
Manual Dispenser
User Manual
Revision A

May 2023
Copyright Pregis LLC 1
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Table of Contents
1Introduction.........................................................................3
2General Safety .....................................................................4
3Assembly and Inspection ......................................................4
4Operation ............................................................................5
Loading ................................................................................6
Tension Adjustment and Use..................................................7
Unloading .............................................................................9
5Maintenance ......................................................................10
6Troubleshooting.................................................................11
7Specifications.....................................................................13
8Revision Table ................................................................... 14
LANGUAGES OF OPERATION DISCLAIMER
The original version of this manual is in English and denoted “Original Instructions” in the top center header.
All translated versions are denoted “Translation of Original Instructions” in the same location.

May 2023
Copyright Pregis LLC 2
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Property of Pregis LLC
227 W Monroe St
Suite 4100
Chicago, IL 60606
United States of America

May 2023
Copyright Pregis LLC 3
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
1Introduction
GeoTerra is a paper-based, wrappable packaging which provides light cushioning and interleaving
protection as it nests within itself, locking products into place. The material starts flat while on a roll, but
as it is stretched a lattice structure is created.
The GeoTerra Manual Dispenser is used to apply tension to the flat roll, stretching and expanding the paper
at the point of packaging. The Manual Dispenser makes roll changes and tension adjustments simple with
two lightweight, easy-to-use core chucks.
GeoTerra Paper Material:
Item #
Formulation
Bundle Width
Bundle Length
4088373
50#
15-in
950-ft

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Copyright Pregis LLC 4
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
2General Safety
The following instructions are only a guideline and should be considered a supplement to your plant’s
comprehensive safety program. Your business’ policy supersedes these guidelines if at any time the two
contradict each other. Please read and understand the manual including all danger, warnings, and caution
statements. If after reading the manual you have questions, contact your supervisor or the Pregis service
desk to get answers before working with the machine.
1. Keep the work area clean and uncluttered. Walking surfaces should always be free of packing
material and debris to prevent slipping or tripping hazard.
2. Follow your business’ guidelines and policies for properly lifting loads exceeding 20 lbs.
3. Ensure Manual Dispenser is properly secured to work surface prior to use.
3Assembly and Inspection
Parts to be assembled and inspected by Pregis technicians.
If machine requires maintenance or repair, contact Pregis Tech Service Hotline

May 2023
Copyright Pregis LLC 5
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
4Operation
Idle Side Chuck Placement
Friction Side Chuck Placement
FLANGE INSIDE OF FRAME
TETHER ON OUTSIDE OF
FRAME
TETHER ON OUTSIDE OF
FRAME
FLANGE INSIDE OF FRAME

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Copyright Pregis LLC 6
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Loading
1) Remove Roll from packaging. Set roll on table
in front of dispenser.
2) Insert Core Chucks –one at each end of the
roll.
3) Ensure each is fully inserted (the plastic should
be flush).
4) Lift by Core Chucks, set into frame.
5) Check that Core Chucks are properly seated.
6) Pull the tail of material towards you. Adjust
tension as needed (see “Tension Adjustment
and Use”).

May 2023
Copyright Pregis LLC 7
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Tension Adjustment and Use
Adjustment Handle
The Manual Dispenser roll tension is controlled by only one of the two Core Chucks. The Adjustment Handle,
typically found on the right-hand side of the dispenser, is identifiable by Wave Spring between the Roll and
Adjustment Handle. The Idle Handle, typically found on the left-hand side of the dispenser, is ONLY used
to lift the roll, and does not have any adjustment.
IDLE HANDLE –NO ADJUSTMENT
ADJUSTMENT HANDLE
Changes Throughout Roll
Tension adjustments may be necessary as the roll is consumed. In general, tension will need to be increased
as the roll diameter gets smaller.
NO ADJUSTMENT FEATURES
WAVE
SPRING

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Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Increasing Tension / Paper Is Not Expanding
If the paper is not expanding when pulled, then tension must be increased. Rotate the Adjustment Handle
CLOCKWISE. Do not overtighten if excessive resistance is felt in the handle. If the handle is fully tightened
and there is not enough tension in the paper, check the Troubleshooting guide below.
Decreasing Tension / Paper Is Tearing
If the paper is tearing when pulled, then tension must be decreased. Rotate the Adjustment Handle
COUNTERCLOCKWISE.

May 2023
Copyright Pregis LLC 9
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Unloading
1) Lift Core Chucks and Roll out of the dispenser
frame.
2) Set Core Chucks and Roll onto the
work surface in front of the
dispenser.
3) While holding the Roll, remove each Core
Chuck (one at a time).
4) Recycle the empty core and load the
new roll.

May 2023
Copyright Pregis LLC 10
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
5Maintenance
The Manual Dispenser needs minimal maintenance. Keep the dispenser free of paper dust
and debris. If part function starts to reduce, contact Pregis service desk for replacement
parts.

May 2023
Copyright Pregis LLC 11
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
6Troubleshooting
Problem
Cause
Solution
Material is tearing when pulled.
Tension is set too high.
Rotate the handle on the
Tension Core Chuck
COUNTERCLOCKWISE.
Material is not expanding when
pulled.
Tension is set too low.
Rotate the handle on the
Tension Core Chuck
CLOCKWISE.
Adjustment handle does not
rotate.
Attempting to adjust the wrong
handle.
The handle has been tightened
too much. The wave spring is
completely compressed.
The handle has been loosened
too much. The wave spring is
loose.
Only one of the two handles is
used for adjustment. Ensure the
Tension Core Chuck handle is
rotated.
Attempt to rotate handle
COUNTERCLOCKWISE.
Attempt to rotate handle
CLOCKWISE.

May 2023
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All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
Adjustment handle is not
increasing and/or decreasing
tension.
Adjustment handle rotates but
spring does not compress when
tightened, expand when
loosened.
Part failure.
Contact Pregis service desk for
replacement.
Adjustment handle is not
increasing and/or decreasing
tension.
Adjustment handle rotates and
spring does compress when
tightened, expand when
loosened.
Core Chucks are slipping inside
the material roll.
See Loading Procedure. Attempt
to push both Core Chucks into
the roll until fully engaged.
The metal frame of dispenser is
moving or has fallen when
material is pulled.
Dispenser not secured to work
surface.
Use one of the available screw
holes to fasten dispenser to
work surface.
If problems persist, call Pregis Tech Service Hotline.

May 2023
Copyright Pregis LLC 13
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
7Specifications
Dispenser Weight: 8 lbs
Roll Weight: Approx. 20 lbs
Overall Dimensions
FRONT VIEW
SIDE VIEW
TABLE MOUNT
SIDE VIEW
WALL MOUNT

May 2023
Copyright Pregis LLC 14
All Rights Reserved
Pregis EasyPack®GeoTerra™Manual Dispenser User Manual
Tech Service Hotline: 886-904-6979 (US), +39 33 11 34 16 65 (Italy),
00800 888 888 44 (All other European Countries)
Original Instructions
8Revision Table
REV
REV BY
DATE
ECN DESCRIPTION
ECN
NUMBER
A
MG
15 MAY 2023
INITIAL RELEASE
1843
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