Primera Bravo 4202 User manual

Service Manual for Bravo 4200 Series Disc Publisher
©2017 All rights reserved
04/27/17

1
©2017 All rights reserved
01 Cover
03
02 Control Panel
05
03 Blue LED Board
06
04 USB3 Hub
07
05 Mainboard
09
06 Print Tray
11
07 Power Resistor
13
08 Encoder Wheel Sensor
15
09 Encoder Wheel
17
10 Drive Mount
18
11 Power Supply
20
12 Drive Fan
22
13 Drives
24
14 Maintenance Felt
26
15 Maintenance Fan
27
16 Encoder Strip
28
17 Carrier Drive Motor
30
18 Carrier Frame
32
19 Feed Drive Motor
36
20 Maintenance Sled
38
21 Carrier
40
04/27/17

2
22 Alignment Sensor
44
©2017 All rights reserved
23 Carrier Flex PC
47
24 Picker
51
25 Picker Motor
55
26 Picker Board & Flex Cables
56
27 Arm Board
58
28 Solenoid
61
29 Drive Alignment
63
30 Troubleshooting
66
04/27/17

3
1 ▪Cover
1.1
Loosen 4 screws securing back of cover.
1.2
Remove 3 screws securing front of cover. Slide picker and carrier to middle of printer.
Bravo 4200 Series Disc Publisher Service Manual
2017

4
Bravo 4200 Series Disc Publisher Service Manual
2017
1.3
Unplug cable from control panel on underside of cover. While lifting cover off of printer,
reach in and unplug blue LED board cable from mainboard. Remove cover.

5
2 ▪Control Panel
2.1
Remove cover (page 3). Remove 3 screws securing control panel. After replacing control
panel, press buttons to verify they click properly.
Bravo 4200 Series Disc Publisher Service Manual
2017

6
3 ▪Blue LED Board
3.1
Remove cover (page 3). Remove 2 screws securing blue LED board. Unplug cable from end of
board.
Bravo 4200 Series Disc Publisher Service Manual
2017

7
4 ▪USB3 Hub
4.1
Remove 2 screws securing cover plate. Remove plate.
Bravo 4200 Series Disc Publisher Service Manual
2017
4.2
Unplug any sata cables from hub. For 2 drive units, keep track of which cable is plugged into
which port. Remove 3 screws securing hub.

8
Bravo 4200 Series Disc Publisher Service Manual
2017
4.3
When replacing hub, be sure pins properly plug into connectors on mainboard. Plug any sata cables
back in. If locations of drives in dual drive units need to be reset consult Drive Alignment (page 63).

9
5 ▪Mainboard
5.1
Remove USB3 hub (page 07). Unplug all cables and flex cables from mainboard.
Bravo 4200 Series Disc Publisher Service Manual
2017
5.2
Remove 4 screws securing mainboard. Lift mainboard out of unit.