Primera SAFEHINGE RHINO-LOCK PR-6304-RB-RK-LL User manual

Reinforced Locking for Slave Leaf Doors
(PR-6304-RB-RK-LL
a) 120mm x 30mm Strike Plate x 1
b) 1¼” No 8 Fixing Screws x 4
c) 1” No 6 Fixing Screws x 2
d) Extended Tubular Deadbolt C/W Faceplate x 1
e) 5/8” x No 6 Screw x 4
f) M4 x 16 Machine Screw x 2
g) 70mm x 70mm Escutcheon Plate Assembly (includes Rose & Keyway) x 1
h) 8mm Life-Line Spindle & Grub Screw x 1
i) 70mm x 50mm Reinforcing Plates x 2
j) M4 x 35 Knurled Nut x 4
k) M4 x 30 Machine Screw x 4
Contents List
09|2015
Important Note: Primera products are protected by Intellectual Property Rights including UK and Community Unregistered Design Rights,
UK and Community Registered Designs and UK patents and patent applicaons.
a
c
k
b
30
120
120
Dim A
3
j
i
9B
9A
10
d
i
e
f
Rhino-Lock LL
LL
™
Rhino-Lock ™
D) Fitting the Flat Strike Plate
1) With the bolt extended, carefully close the door against the frame and
mark a pencil line on either side as illustrated. Then, using a Square
transfer the lines across the rebate to mark the cut out for the bolt as
shown at Diagram 9A.
2) With the bolt withdrawn, close the door and inspect the door
alignment in the frame from the inside taking note of any gap or twist.
Then with the door open and bolt extended, measure from the back
edge of the door to the back of the bolt as shown at dimension ‘A’
3) Mark dimension ‘A’ in the frame rebate as shown at Diagram 9B
allowing for any gap or twist identified at point 2.
4) Using the markings as a guide, squarely align the strike plate in the
frame rebate and draw a pencil line around the rectangular hole for
the bolt cut out.
5) Using a 13mm flat bit, drill a hole 17mm deep to remove the bulk of
the timber cut out. Afterwards, chisel the residual timber in the corners
away leaving a neat rectangular hole.
6) Close the door and throw the bolt to check the alignment is correct
before fitting the strike.
7) Carefully align the strike plate over the bolt cut out and mark a pencil
line around the plate.
8) Using a chisel, let the strike in to the rebate so that it sits flush with the
surface of the timber.
9) Using a 2mm bit, drill four pilot holes for the strike plate fixings and
secure the strike into position using the 4 x 1 ¼” No 8 screws
supplied.
10) The above technique can be used as a general guide when fitting a
strike plate to timber floor.
E) Fitting the Easy Clean Socket (Optional Extra)
P/No. PR-6610-ECS
1) Using a pencil mark the position for the Easy Clean Socket on the
floor.
2) Mark a rectangle 20mm x 45mm to identify the concrete that needs to
be removed to allow the socket to sit in the floor.
3) Using masonary bit and cold chisel, remove the concrete to enable
the Easy Clean Socket to fit flat on the floor.
4) Mark the two fixing positions and drill two 7mm dia holes to
accommodate the rawlplugs supplied.
5) Secure Socket to floor using anti-tamper screws supplied.
h
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Dim A
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g
For further details please contact
Primera Limited, Unit 8 Bankfield House, 250 Bristol Avenue, Blackpool, FY2 0JF
t 0330 058 0988 f 01253 508652
e[email protected] w www.safehinge.com
SOP093 Revision (1)

A) Installing Tubular Bolt
1) On the edge of the door (top or bottom accordingly) mark a
pencil line 80±100mm from the edge of the door
representing the centre line for the tubular bolt. (Diagram 1).
2) Carefully drill a 25mm diameter hole through the core of
the door 300mm deep. Take great care to ensure the drill
is kept straight in both planes throughout the drilling
process to prevent damaging the door.
3) Ensure all debris is removed and check the bolt sits
comfortably in the hole all the way to the back of the
fore-end without force.
4) Mark a pencil line around the face-plate and remove the
bolt (Diagram 2).
5) Using a chisel remove 3mm of timber inside the
guide-lines to enable the front of the bolt to sit flush with
the surface of the timber when face-plate is fitted
(Diagram 3).
6) Withdraw the bolt and set aside.
B) Fitting the Escutcheon Assembly
1) Mark 270mm backset distance. (Diagram 4).
Using a 22mm flat bit, drill the hole to receive the spindle
and key-drive housing. Re-fit the Tubular Mortise Bolt
and check to ensure the hole is perfectly aligned
centrally to the square follower. Offer the escutcheon
assembly up to the door and mark the position of the
protruding machine screws. Drill two appropriate holes
that will enable the plate to sit flat against the surface of
the door. (Diagram 4).
2) It is important to ensure the lock is fitted the correct way
round in the mortise. Please ensure that the coloured spot on
the side of the tube faces the side of the door that the
escutcheon assembly will be fastened to (Diagram 3).
3) Using the spindle formula in figure (5) cut the spindle to the
required length. Secure the spindle in the escutcheon
assembly using grub screw supplied. Ensure that the grub
screw is fully tightened using 1.5mm Allen Key (Diagram 6).
4) With the key indent at the 12.00 o’clock position and with the
bolt withdrawn, offer the escutcheon assembly on to the door
aligning the spindle in to the tubular bolt. Test the key to
ensure bolt works properly.
5) Using the 2mm drill, carefully drill four pilot holes for the plate
fixings (Diagram 4).
6) Fasten the Escutcheon Plate to the door using 4 x 5/8” No 6
screws. The plate must be sat firmly back to the surface of the
door to prevent any potential ligature risk.
7) Using the key, operate the lock again to ensure the bolt can
be thrown and withdrawn easily.
8) Using the bolt fore-end as a guide pilot drill two holes and
secure bolt and faceplate in position using 2 x 1”¼ No. 8
screws.
44
80±100
44
80±100
44
80±100
44
C) Installing Reinforcing Plates
1) Mark a vertical line on the surface of the door representing the centre
line of the bolt and mark 2 parallel lines 35mm on either side
(Diagram 7a).
2) If fitting at the head of the door mark a horizontal line on the surface
of the door 3mm below the rebate (if applicable) at the top of the door
(Diagram 7b). If fitting to the bottom of the door mark a horizontal line
on the surface of the door 3mm from the bottom edge.
3) With the reinforcing plate centred and outside edge aligned with the
horizontal line mark the 4 fixing points in preparation for drilling.
4) Using the 6mm drill bit drill through the door ensuring correct
horizontal and vertical alignment and taking measures to prevent the
possibility of spelching on the opposite side.
5) Fasten the reinforcing plates on to the door using the back to back
fixings as illustrated (Diagram 8). Ensure that the screw heads are
positioned on the safest side of the door preferably outside the
patient environment or on the observed side of the door. It may be
necessary to drive the knurled sleeve fixings home using a nylon
faced hammer/mallet to ensure they are seated correctly in the plate.
6) Complete the installation by fitting the remaining four M4 machine
screws and ensure both plates are fitted firmly back to the door.
a) Heavy Duty Drill (Mains)
b) 25mm Auger Bit (350mm-400mm)
c) 6mm Drill Bit
d) 2.0mm Drill Bit
e) 22mm Flat Bit
f) 13mm Flat Bit
g) Chisel 1”
h) Chisel ½”
i) Hex Socket Screwdriver
j) T15 Pin Torx Bit
k) T20 Pin Torx Bit
l) Hammer
m) Tape Measure
n) Pencil
o) Nylon Faced Hammer/Mallet
p) 1.5mm Allen Key
q) Life-Line Key - Pn. PR7320-LLBK (not included)
When fing the easy-clean socket in a concrete
floor:
r) 7mm Masonary Bit
s) Narrow Cold Chisel
Door Thickness 2 + 7mm = Spindle Lgth
Example where door is 44mm
44mm 2 + 7mm = Spindle Lgth of 29mm
Installation Procedure
(Assumes timber doors without obstacles eg. viewing panels that would affect positioning)
Spindle Formula
22mm
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(a)
(b)
80±100
44
270 Backset
1
4
5 6
7
8
2
3
Rhino Bolts should be fitted in pairs, use the same procedure to install the bolt at the foot of the door.
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= Mark with pencil = Drill Pilot Hole
Tools Required