Pro-Form CROSSWALK FIT 415 User manual

Serial
Number
Decal
Model No. 831.24723.9
Serial No.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
TREADMI EXERCISER
Userʼs Manual
• Assembly
• Operation
• Maintenance
• Part ist and Drawing
Sears, Roebuck and Co., Hoffman Estates, I 60179
Write the serial number in the space
above for future reference.

TAB E OF CONTENTS
WARNNGDECALPLACEMENT..............................................................2
MPORTANTPRECAUTONS ................................................................3
BEFOREYOUBEGN ......................................................................5
ASSEMBLY...............................................................................6
OPERATONANDADJUSTMENT ............................................................11
HOWTOFOLDANDMOVETHETREADMLL ..................................................17
TROUBLESHOOTNG .....................................................................18
EXERCSEGUDELNES ...................................................................21
PARTLST ..............................................................................22
EXPLODEDDRAWNG ....................................................................24
ORDERNGREPLACEMENTPARTS ..................................................BackCover
90DAYFULLWARRANTY ..........................................................BackCover
2
The decals shown here have been ap-
plied in the locations shown. If a decal
is missing or illegible, call 1-888-
533-1333 and request a free re-
placement decal. Apply the decal in
the location shown. Note: The decals
may not be shown at actual size.
WARNING DECA P ACEMENT

3
1. Before beginning any exercise program, con-
sult your physician. This is especially impor-
tant for persons over the age of 35 or persons
with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.
3. Use the treadmill only as described.
4. Place the treadmill on a level surface, with at
least 8 ft. (2.4 m) of clearance behind it and 2
ft. (0.6 m) on each side. Do not place the
treadmill on any surface that blocks air open-
ings. To protect the floor or carpet from dam-
age, place a mat under the treadmill.
5. Keep the treadmill indoors, away from mois-
ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
6. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.
7. Keep children under the age of 12 and pets
away from the treadmill at all times.
8. The treadmill should be used only by persons
weighing 250 lbs. (113 kg) or less.
9. Never allow more than one person on the
treadmill at a time.
10. Wear appropriate exercise clothes when
using the treadmill. Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended
for both men and women. Always wear ath-
letic shoes. Never use the treadmill with bare
feet, wearing only stockings, or in sandals.
11. When connecting the power cord (see page
11), plug the power cord into a surge sup-
pressor (not included) and plug the surge
suppressor into a grounded circuit capable of
carrying 15 or more amps. No other appliance
should be on the same circuit. Do not use an
extension cord.
12. Use only a single-outlet surge suppressor that
meets all of the specifications described on
page 11. To purchase a surge suppressor, see
your local Sears store or call the telephone
number on the back cover of this manual and
order part number 146148, or see your local
electronics store.
13. Failure to use a properly functioning surge
suppressor could result in damage to the con-
trol system of the treadmill. If the control sys-
tem is damaged, the walking belt may change
speed, accelerate, or stop unexpectedly,
which may result in a fall and serious injury.
14. Keep the power cord and the surge suppres-
sor away from heated surfaces.
15. Never move the walking belt while the power
is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the
treadmill is not working properly. (See TROU-
B ESHOOTING on page 18 if the treadmill is
not working properly.)
16. Read, understand, and test the emergency
stop procedure before using the treadmill (see
HOW TO TURN ON THE POWER on page 13).
17. Never start the treadmill while you are stand-
ing on the walking belt. Always hold the
handrails or crosswalk arms while using the
treadmill.
18. The treadmill is capable of high speeds.
Adjust the speed in small increments to avoid
sudden jumps in speed.
19. The pulse sensor is not a medical device.
Various factors, including the user's move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
WARNING: To reduce the risk of serious injury, read all important precautions and in-
structions in this manual and all warnings on your treadmill before using your treadmill. Sears as-
sumes no responsibility for personal injury or property damage sustained by or through the use of
this product.
IMPORTANT PRECAUTIONS

4
20. Never leave the treadmill unattended while it
is running. Always remove the key, unplug
the power cord, and switch the reset/off cir-
cuit breaker to the off position when the
treadmill is not in use. (See the drawing on
page 5 for the location of the circuit breaker.)
21. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMB Y on page 6, and HOW TO FO D
AND MOVE THE TREADMI on page 17.)
You must be able to safely lift 45 lbs. (20 kg)
to raise, lower, or move the treadmill.
22. When folding or moving the treadmill, make
sure that the storage latch is fully closed.
23. Never insert any object into any opening on
the treadmill.
24. Inspect and properly tighten all parts of the
treadmill regularly.
25. DANGER: Always unplug the power
cord immediately after use, before cleaning the
treadmill, and before performing the mainte-
nance and adjustment procedures described in
this manual. Never remove the motor hood un-
less instructed to do so by an authorized ser-
vice representative. Servicing other than the
procedures in this manual should be performed
by an authorized service representative only.
26. This treadmill is intended for in-home use
only. Do not use this treadmill in a commer-
cial, rental, or institutional setting.
SAVE THESE INSTRUCTIONS

5
Thank you for selecting the revolutionary PROFORM®
CROSSWALK 415 treadmill. The CROSSWALK 415
treadmill offers an impressive array of features de-
signed to make your workouts at home more enjoyable
and effective. And when youʼre not exercising, the
unique CROSSWALK 415 treadmill can be folded up,
requiring less than half the floor space of other tread-
mills.
For your benefit, read this manual carefully before
using the treadmill. f you have questions after read-
ing this manual, please see the back cover of this man-
ual. To help us assist you, note the product model num-
ber and serial number before contacting us. The model
number and the location of the serial number decal are
shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.
BEFORE YOU BEGIN
Handrail
Upright
Crosswalk Arm
Key/Clip
Reset/Off
Circuit Breaker
Walking Belt
Platform Cushion
Foot Rail
Power Cord
Rear Roller
Adjustment Bolts
Console
Book Holder
Storage Latch
Accessory Tray
Pulse Sensor

ASSEMB Y
Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking
belt is coated with high-performance lubricant. During shipping, some lubricant may be transferred to the top of
the walking belt or the shipping carton. This is normal. f there is lubricant on top of the walking belt, simply wipe
off the lubricant with a soft cloth and a mild, non-abrasive cleaner.
Assembly requires the included hex keys and your own Phillips screwdriver ,
adjustable wrench , and rubber mallet .
Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART L ST near the end of this manual. The number after the parentheses
is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it is preattached
to one of the parts to be assembled. Extra hardware may be included. If a part is missing, call 1-888-533-
1333. To avoid damaging plastic parts, do not use power tools for assembly.
1. Make sure that the power cord is unplugged.
With the help of a second person, carefully tip
the treadmill onto its left side. Partially fold the
Frame (48) so that the treadmill is more stable;
do not fully fold the Frame yet.
Remove and discard the two indicated bolts (A)
and the shipping bracket (B).
Cut the tie securing the Upright Wire (77) to the
Base (85). Locate the tie in the indicated hole in
the Base, and use the tie to pull the Upright Wire
out of the hole.
Attach a Base Pad (81) to the Base (85) in the
location shown with a Base Pad Spacer (104)
and an M4 x 25mm Screw (2). Then, attach an-
other Base Pad (81) with only a Screw (2).
Base Pad Spacer
(104)–2
M8 Star
Washer (10)–4 M10 Star
Washer (8)–8
M4 x 19mm
Screw (1)–6 M8 x 25mm Bolt (6)–4
#8 x 1/2" Screw
(22)–1
1/4" Washer
(9)–4
M4 x 25mm
Screw (2)–4
1/4" x 3 1/2" Bolt (4)–4
M10 x 96mm Bolt (5)–4
Bolt Spacer (79)–4
85 2
48
81
A
1
81 2
77
B
Tie
Hole
104
6

7
2. Remove the M10 Nut (33), the M10 x 50mm Bolt
(27), and the shipping bracket (C) from the Base
(85). Attach a Wheel (86) with the Bolt and the
Nut that you just removed. Do not overtighten
the Nut; the Wheel must turn freely. Discard
the shipping bracket.
85
27
C
33
2
86
3. dentify the Right Upright (78) and the Right
Upright Spacer (80), which are marked with
stickers. nsert the Upright Wire (77) through the
Right Upright Spacer as shown.
See the inset drawing. Tie the wire tie in the
Right Upright (78) securely around the end of
the Upright Wire (77). With the help of a second
person, hold the Right Upright near the Base
(85). Then, pull the other end of the wire tie until
the Upright Wire is routed completely through
the Right Upright.
85
77
78
80
77
3
Wire
Tie
78
77
4. Hold a Bolt Spacer (79) inside the lower end of
the Right Upright (78). nsert an M10 x 96mm
Bolt (5) with an M10 Star Washer (8) into the
Right Upright and the Bolt Spacer. Repeat this
step with a second Bolt Spacer (79), M10 x
96mm Bolt (5), and M10 Star Washer (8).
Hold the Right Upright Spacer (80) and the
Right Upright (78) against the Base (85). Be
careful not to pinch the Upright Wire (77).
Finger tighten the M10 x 96mm Bolts (5); do not
fully tighten the Bolts yet.
Press a Base Endcap (82) into the Base (85).
80
78
77
8
82
79
79
5
4
85
Tie

8
7. Set the Console (87) face down on a soft sur-
face to avoid scratching the Console. dentify
the Right Handrail (90), which has a large hole
in the location shown. Hold the Right Handrail
near the Console. Attach the console ground
wire to the Right Handrail with a #8 x 1/2" Screw
(22).
Next, insert the console wire into the large hole
in the Right Handrail (90) and out of the top as
shown. Attach the Right Handrail with three M4
x 19mm Screws (1). Make sure that no wires
are pinched. Start all three Screws before
tightening any of them; do not overtighten
the Screws.
Attach the eft Handrail (not shown) to the
Console (87) in the same way. Note: There are
no wires on the left side of the Console.
90
7
87
1
1
Large
Hole
Console
Wire
22
Console
Ground Wire
6. With the help of a second person, hold a Bolt
Spacer (79) inside the lower end of the Left
Upright (73). nsert an M10 x 96mm Bolt (5) with
an M10 Star Washer (8) into the Left Upright
and the Bolt Spacer. Repeat this step with a
second Bolt Spacer (79), M10 x 96mm Bolt (5),
and M10 Star Washer (8).
Orient the Left Upright (73) and the Left Upright
Spacer (83) as shown. Hold the Left Upright
Spacer and the Left Upright against the Base
(85). Finger tighten the M10 x 96mm Bolts (5);
do not fully tighten the Bolts yet.
Press a Base Endcap (82) into the Base (85).
With the help of a second person, tip the tread-
mill so that the Base (85) is flat on the floor.
83
73
5
85
79
79
82
8
6
5. With the help of a second person, carefully tip
the treadmill onto its right side. Partially fold the
Frame (48) so the treadmill is more stable; do
not fully fold the Frame yet.
Remove and discard the two indicated bolts (A)
and the shipping bracket (B).
Attach a Base Pad (81) to the Base (85) in the
location shown with a Base Pad Spacer (104)
and an M4 x 25mm Screw (2). Then, attach an-
other Base Pad (81) with only a Screw (2).
Remove the M10 Nut (33), the M10 x 50mm
Bolt (27), and the shipping bracket (C) from the
Base (85). Attach a Wheel (86) with the Bolt and
the Nut that you just removed. Do not over-
tighten the Nut; the Wheel must turn freely.
Discard the shipping bracket.
5
85
86
48
27
33
C
81
2
81
104
2
B
A

9
8. Have a second person hold the console assem-
bly near the Right Upright (78). Remove the wire
ties from the Upright Wire (77) and the console
wire. Cut the plastic ties from the brackets on the
Right Handrail (90) and Left Handrail (not
shown).
Connect the Upright Wire (77) to the console
wire. See the inset drawing. The connectors
should slide together easily and snap into
place. f they do not, turn one connector and try
again. IF THE CONNECTORS ARE NOT CON-
NECTED PROPER Y, THE CONSO E MAY
BE DAMAGED WHEN THE POWER IS
TURNED ON. Then, insert the connectors into
the Right Upright (78).
Set the console assembly on the Right Upright
(78) and the Left Upright (not shown). Make sure
that no wires are pinched.
78
Console Assembly
Console Wire
77
8
9. Finger tighten two M8 x 25mm Bolts (6) with two
M8 Star Washers (10) into the Left Upright (73)
and the Left Handrail (89).
Next, finger tighten two M8 x 25mm Bolts (6)
with two M8 Star Washers (10) into the Right
Upright (78) and the Right Handrail (90). Then,
tighten all four Handrail Bolts.
See steps 4 and 6. Tighten the four M10 x
96mm Bolts (5).
6
6
6
10 73
10
6
10
89
90
78
9
77
90
Console
Wire

10
12. Make sure that all parts are properly tightened before you use the treadmill. f there are sheets of clear
plastic on the treadmill decals, remove the plastic. To protect the floor or carpet, place a mat under the tread-
mill. Keep the included hex keys in a secure place; the large hex key is used to adjust the walking belt (see
pages 19 and 20).
10. Press the Latch nsert (70) into the Left Upright
(73). t may be necessary to tap on the Latch
nsert with a rubber mallet.
Locate the Latch Pin Assembly (72). Remove
the knob from the pin. Make sure that the collar
and the spring are on the pin. nsert the pin into
the Latch nsert (70), and tighten the knob back
onto the pin.
Knob
70
10
73
11. Attach the Left Crosswalk Arm (71) to the Left
Upright (73) with two M10 Star Washers (8), two
1/4" Washers (9), and two 1/4" x 3 1/2" Bolts (4).
Make sure that the eft Crosswalk Arm is on
the side of the Console (87) shown.
Attach the Right Crosswalk Arm (not shown)
in the same way.
4
9
11
73
71
8
Spring
Pin
Collar
87
72