probst ASSK 150-4 User manual

53100338 TSZ-uni
TSZ-uni
001
53100338
Translation of original operating instructions
Operating Instructions
4200.0146 V2
GB
ASSK 150-4
Pillar Swing Crane

Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht
eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine
Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der
EU / EFTA senden wir Ihnen diese kostenlos nach. Für Länder außerhalb der EU / EFTA erstellen wir
Ihnen gerne ein Angebot für eine Betriebsanleitung in Landessprache, falls die Übersetzung nicht
durch den Händler/Importeur organisiert werden kann.
Please note that the product may not be used / put into operation without these operating
instructions in the national language. If you did not receive operating instructions in your national
language with the delivery of the product, please contact us. In countries of the EU / EFTA we will
send them to you free of charge. For countries outside the EU / EFTA, we will be pleased to provide
you with an offer for an operating manual in the national language if the translation cannot be
organised by the dealer/importer.

Contents
Operating instructions Jib Cranes
1Safety Instructions...............................................................................................6
1.1 Classification of safety instructions ...................................................................................6
1.2 Warnings ...........................................................................................................................7
1.3 Mandatory symbol.............................................................................................................7
1.4 General safety instructions................................................................................................8
1.5 Intended use......................................................................................................................9
1.6 Requirements and instructions for installation, maintenance and operating staff...........10
1.7 Installation location / workplace requirements ................................................................11
1.7.1 Installation location requirements....................................................................................11
1.7.2 Workplace requirements .................................................................................................12
1.8 Definition of the danger zone ..........................................................................................13
1.9 Operating range of the jib crane......................................................................................14
1.10 Emissions........................................................................................................................14
1.11 Personal protective equipment........................................................................................14
2Product Description...........................................................................................15
2.1 Description.......................................................................................................................15
2.1.1 Column-mounted jib crane with aluminum jib .................................................................15
2.1.2 Wall-mounted jib crane with aluminum jib.......................................................................15
2.1.3 Column-mounted jib crane with flat jib ............................................................................15
2.1.4 Wall-mounted jib crane with flat jib..................................................................................15
2.1.5 Column-mounted jib crane with articulated-arm jib.........................................................16
2.1.6 Wall-mounted jib crane with articulated-arm jib ..............................................................16
2.1.7 Column-mounted jib crane with telescopic jib.................................................................16
2.1.8 Wall-mounted jib crane with telescopic jib ......................................................................16
2.2 Aluminum jib....................................................................................................................17
2.3 Flat jib..............................................................................................................................17
2.4 Articulated-arm jib ...........................................................................................................18
2.5 Telescopic jib...................................................................................................................18
2.6 Type plate........................................................................................................................19
2.7 Description of component parts.......................................................................................20
2.7.1 Pivot bearing....................................................................................................................20
2.7.2 Crane column..................................................................................................................21
2.7.3 Wall bracket / clasp bracket ............................................................................................21
2.7.4 SRA .................................................................................................................................22
2.7.5 Transport trolley...............................................................................................................22
2.7.6 Bracings...........................................................................................................................23
2.7.7 Telescopic jib suspension ...............................................................................................24
2.7.8 End stops.........................................................................................................................24
2.7.9 End plate .........................................................................................................................24
2.7.10 Cable trolley.....................................................................................................................25
2.7.11 Terminal clamps..............................................................................................................25
2.7.12 Attachments.....................................................................................................................26
2.7.13 Slewing angle limiter .......................................................................................................26
2.7.14 Electrical switches...........................................................................................................27
2.7.15 Locking system for motor switch (optional).....................................................................27

SAFETY INSTRUCTIONS
4 | EN 30.30.01.00225/01
3Technical Data..................................................................................................28
3.1 Jib cranes specifically for vacuum tube lifter Jumbo.......................................................28
4Delivery, Packaging and Transport...................................................................29
4.1 Delivery............................................................................................................................29
4.1.1 Included in delivery..........................................................................................................29
4.1.2 Checking for completeness............................................................................................29
4.1.3 Reporting damage...........................................................................................................29
4.2 Packaging........................................................................................................................29
4.3 Transport.........................................................................................................................29
4.4 Removal of crane components........................................................................................30
4.5 Scopes of delivery...........................................................................................................31
4.5.1 Scope of delivery for aluminum jib ..................................................................................31
4.5.2 Scope of delivery for flat jib.............................................................................................32
4.5.3 Scope of delivery for articulated-arm jib.........................................................................32
4.5.4 Scope of delivery for telescopic jib.................................................................................32
4.5.5 Scope of delivery for motor-protection switch .................................................................33
4.5.6 Scope of delivery for power switch..................................................................................33
5Installation.........................................................................................................34
5.1 Preparation of parts.........................................................................................................34
5.2 List of tools ......................................................................................................................35
5.3 Electrical installation........................................................................................................35
5.3.1 Installation of electrical supply lines................................................................................36
5.3.2 Installation instructions for the motor protection switch in the crane column..................37
5.3.3 Installation instructions for crane mains supply switch ...................................................39
5.4 Mechanical installation ....................................................................................................41
5.4.1 Positioning the crane column..........................................................................................41
5.4.2 Erecting the crane column with mobile base plate..........................................................43
5.4.3 Mounting the wall bracket................................................................................................44
5.5 Pre-assembly of the aluminum jib...................................................................................47
5.6 Pre-assembly of articulated-arm jib.................................................................................49
5.7 Pre-assembly of flat jib....................................................................................................49
5.8 Pre-assembly of telescopic jib.........................................................................................50
5.9 Mounting the crane jib on the crane column or wall bracket...........................................51
5.10 Aluminum crane jib alignment for column-mounted or wall-mounted jib cranes.............52
5.11 Aligning the aluminum telescopic jib for column-mounted or wall-mounted jib crane.....53
5.12 Aligning the flat or articulated-arm jib for column-mounted or wall-mounted jib crane...53
5.13 Installing the crane buffer for aluminum crane rails .......................................................53
5.14 Mounting load-bearing devices .......................................................................................54
5.15 Mounting the energy supply............................................................................................54
5.15.1 Vacuum power supply.....................................................................................................54
5.15.2 Power and compressed air supply..................................................................................55
5.15.3 Cable trolley, terminal clamp for rail/support, transport trolley terminal clamp ...............55
5.16 Preparing for operation....................................................................................................56
5.16.1 Other energy supply........................................................................................................56
5.16.2 Attaching the type plate...................................................................................................56
6Operation ..........................................................................................................57

SAFETY INSTRUCTIONS
30.30.01.00225/01 EN | 5
6.1 General safety instructions regarding operation .............................................................57
6.2 Operation.........................................................................................................................58
6.3 Erecting crane column on a more mobile base plate in another location .......................59
6.4 What to do in an emergency ...........................................................................................59
7Troubleshooting ................................................................................................60
8Maintenance......................................................................................................61
8.1 General notes..................................................................................................................61
8.2 Service table....................................................................................................................62
8.3 Cleaning ..........................................................................................................................63
8.4 Expert approval ...............................................................................................................63
9Dismantling and Disposal..................................................................................64
9.1 Dismantling......................................................................................................................64
9.2 Disposal...........................................................................................................................65

SAFETY INSTRUCTIONS
6 | EN 30.30.01.00225/01
1 Safety Instructions
1.1 Classification of safety instructions
Danger
This warning informs the user of a risk that will result in death or serious injury if it is not avoided.
DANGER
Type and source of danger
Consequence
►
Remedial action
Warning
This warning informs the user of a risk that could result in death or serious injury if it is not avoided.
WARNING
Type and source of danger
Consequence
►
Remedial action
Caution
This warning informs the user of a risk that could result in injury if it is not avoided.
CAUTION
Type and source of danger
Consequence
►
Remedial action
Attention
This warning informs the user of a risk that could result in damage to property if it is not avoided.
ATTENTION
Type and source of danger
Consequence
►
Remedial action

SAFETY INSTRUCTIONS
30.30.01.00225/01 EN | 7
1.2 Warnings
Explanation of the warning symbols used in the operating instructions.
Warning
symbol
Description
Warning
symbol
Description
General warning symbol
Explosive atmosphere
Electrical voltage
Flying debris
Hand injury
Crushing injury warning
Suspended load
Fall hazard
Vacuum
1.3 Mandatory symbol
Explanation of the mandatory symbols used in the operating instructions.
Mandatory
symbol
Description
Mandatory
symbol
Description
Adhere to the operating instructions
Wear protective work shoes
Wear protective gloves
Disconnect mains plug
Wear head protection

SAFETY INSTRUCTIONS
8 | EN 30.30.01.00225/01
1.4 General safety instructions
WARNING
Ignoring the general safety guidelines
Personal injuries / damage to plants / systems
►
The operating instructions contain important information on using the system.
Each user must have read and understood the operating instructions, and retain
them for later reference.
►
The operating instructions are tailored to the scope of delivery. They do not take
into account any modifications to the system made by the customer, which are
strictly prohibited
►
The system may only be connected and operations started once the operating
instructions have been read and understood.
►
Use only the connections, mounting holes and attachment materials that have
been provided.
►
Carry out mounting or removal only when the device is in an idle, depressurized
state.
►
Only qualified specialist personnel, mechanics and electricians may perform the
installation. Qualified specialist personnel are persons who have received
technical training and have the knowledge and experience –including
knowledge of corresponding regulations –necessary to enable him or her to
recognize possible dangers and implement the appropriate safety measures
while performing tasks. The same applies to maintenance!
►
General safety regulations, European standards and VDE guidelines must be
observed and complied with.
►
Personnel and animals are not permitted to sit or stand in the danger zone
area.
►
The system should be used to lift and transport suitable workpieces only
►
You are responsible for third parties in the working area of the system. In view
of this, responsibilities for the various tasks to be carried out on the system
must be clearly specified and adhered to.
►
Protect the components from damage of any kind.
WARNING
Risk of injury due to parts installed incorrectly
Incorrect installation may result in parts becoming loose or the maximum
specified load-bearing capacity not being reached!
►
Systems with a load-bearing capacity of over 1000 kg or with their own traction
drive may only be operated (in Germany) with the approval of a crane expert.

SAFETY INSTRUCTIONS
30.30.01.00225/01 EN | 9
All applicable laws and regulations must be adhered to at all times.
When using the jib crane, the statutory regulations, safety regulations, standards
and guidelines applicable at the location of use must be observed.
Check with the competent authorities for more information.
The other safety instructions in these operating instructions do not replace these
laws and regulations, but should be seen as a supplement to them.
1.5 Intended use
The jib cranes are intended exclusively for the transporting of loads. The loads are raised via special
load-bearing devices (e.g. tube lifter Jumbo or chain hoist with lifting device VacuMaster, if needed).
Load-bearing devices may only be attached when hanging from the suspension bolt on the
carrying hook or, with articulated-arm jibs, to the designated mounting plate.
The load must be pushed and not pulled.
Avoid carrying the load diagonally to the transport trolley's direction of travel at an angle of more
than 5° from vertical.
Avoid a build up of rocking in loads.
Storing loads on the jib crane is prohibited.
Only the designated mounting holes and attachment materials must be used.
The operating, maintenance and servicing conditions prescribed in these operating instructions
must be observed.
The maximum permissible load may not be exceeded.
The working area must be observed.
The jib crane is designed for the hoisting class HC3 and hoist HD1 according to DIN EN 13001.
The jib crane is state of the art and operationally reliable, provided full
compliance with these instructions is assured. Incorrect handling of the crane
system could cause dangers to arise.
WARNING
Falling objects
The integrity and function of the jib crane can no longer be guaranteed due to
unauthorized modifications or changes to the jib crane.
There is a risk that the load or gripper may fall, crushing body parts or
fatally injuring people in the vicinity.
►
Do not make any on-site modifications to the system!
►
Use only the original connections, mounting holes and attachment materials
that have been provided.

SAFETY INSTRUCTIONS
10 | EN 30.30.01.00225/01
WARNING
Danger of death from falling if used as a means of transport for humans
or animals, or as a climbing aid.
This can result in broken bones, serious injury or even death.
►
Use of the jib crane as a climbing aid or to transport humans or animals is
prohibited!
1.6 Requirements and instructions for installation, maintenance and
operating staff
The crane system should only be installed and maintained by qualified specialist personnel,
mechanics and electricians. Work on electrical equipment must be carried out by qualified electrical
specialists only.
The user’s company must ensure by means of internal measures that
all persons commissioned with the task of setting up, starting up,
operating, maintaining and repairing the crane system at the company
only employ insured persons who
are 18 years of age or over, physically and mentally capable,
have been trained in driving and maintaining the crane,
possess a crane driving license,
have read and understood the operating instructions,
have proven their ability in this regard
and from whom it can be expected that tasks assigned to them will be
reliably performed.
The company must assign duties to the crane operator and
maintenance personnel. For portable power-operated cranes, the
company must instruct the crane operator in writing.
The operating instructions must be accessible at all times.
The responsibilities for the various tasks to be carried out on the crane system must be clearly
specified and adhered to. Responsibilities must be clear.
A qualified employee is: an employee who has received technical training and has the knowledge
and experience –including knowledge of corresponding regulations –necessary to enable him or her
to recognize possible dangers and implement the appropriate safety measures while performing tasks.
Qualified personnel must observe the relevant industry-specific rules and regulations.
An expert is: an employee who, as a result of his or her technical training and experience, has
sufficient knowledge of cranes and crane technology and is familiar enough with the applicable state
occupational safety regulations, accident prevention regulations, directives and generally accepted
technical guidelines, such as BG regulations [German workmen’s compensation], DIN standards, VDE
guidelines, technical guidelines from other EU Member States or other European Economic Area
member states, that he or she can determine whether or not the cranes are in good working condition.
Experts for the checking of cranes, apart from the technical monitoring experts, are considered to be
those individuals who have been authorized by the trade association.

SAFETY INSTRUCTIONS
30.30.01.00225/01 EN | 11
DANGER
Electric shock resulting from incorrectly connected components
This can result in death or serious injury from electric shock and fire.
►
All work on electrical equipment must be carried out by qualified electrical
specialists only
►
Suitable fire extinguishing equipment must be on hand!
WARNING
Risk of injury due to misuse or non-observance of warning and safety
notices
Persons could be harmed
►
The equipment must be used by trained personnel only.
1.7 Installation location / workplace requirements
1.7.1 Installation location requirements
The jib crane is only designed for indoor installation (in closed rooms).
The jib crane may not be operated in rooms where there is a risk of explosion.
The ambient temperature must be between +0°C and +40°C (please consult the manufacturer before
operating at temperatures outside of this temperature range).
Provide internal instructions and conduct checks to ensure that the area of the workplace is always
clean and tidy.
When mounting using shear connectors it is essential that the base plate is placed directly on the
concrete without an intermediary layer. For shear connectors, it is not permitted to hold lateral loads
with the level arm (bending).
Verification of immediate application of force at the site across the concrete has been provided. The
anchor load transfer in the component must be verified by the customer.
The following minimum requirements apply:
Concrete floor without screed, bitumen floor covering or similar.
Concrete grade B25-B55, C20/25 or C50/60
Concrete thickness 200 mm
Minimum distance to concrete edges 150mm

SAFETY INSTRUCTIONS
12 | EN 30.30.01.00225/01
DANGER
Switching components not explosion-proof
Risk of fire and explosion.
►
Product must not be used in potentially explosive atmospheres.
ATTENTION
Damage to the crane system due to use outside the permitted
temperature range
If the crane system is used outside the permitted temperature range, it will
become damaged and fail.
►
Only use the crane system at the permitted ambient temperature.
►
Before operating outside of the permitted temperature range, outside of closed
rooms or in an environment with an aggressive atmosphere, consult with the
manufacturer.
DANGER
Falling objects
These can result in death or serious injury
►
If loads are lifted higher than 1.8 m at their center of gravity, special additional
safeguards must be implemented in the surrounding area.
1.7.2 Workplace requirements
The operator’s workplace is in front of the control handle of the load bearing device. It must be
ensured that the operator can continuously monitor the entire workspace.
Provide internal instructions and conduct checks to ensure that the area around the workplace is
always clean and tidy.

SAFETY INSTRUCTIONS
30.30.01.00225/01 EN | 13
1.8 Definition of the danger zone
The danger zone is the area inside, or in the vicinity of working equipment which poses a hazard
or potential hazard to the health of persons located within this area.
When lifting the load or transporting it, it is possible that the load could fall, which is why the
swivel range of the jib crane and load-bearing device is always considered a danger zone.
WARNING
Risk of injury from falling objects if
- the load breaks off due to a collision
- components fail due to incorrect loads and overloads or unauthorized
modifications
There is a risk that people in the vicinity could be hit, causing death or
serious injury!
►
No person may sit or stand in the danger zone of the load.
►
Only work when you have a good view of the entire working area.
►
Pay attention to other people in the working area.
►
Never transport the load above people.
►
The swiveling point of the load must always be located within the working area
of the jib crane.
►
Never release the control handle of the load suspension device while lifting a
load.
►
The working area must be secured by the operator. The persons/equipment
necessary to secure this area must be present during the lifting/transportation
process.

SAFETY INSTRUCTIONS
14 | EN 30.30.01.00225/01
1.9 Operating range of the jib crane
The operating range of the jib crane is the area in which the load bearing device is able to lift the load
in accordance with its intended use and simultaneously transfer the load vertically into the crane jibs.
The working area is restricted by the variable end stops and crane column or wall bracket
Column-mounted jib crane
Wall-mounted jib crane
Column-mounted jib crane with articulated-arm jib
1.10Emissions
These do occur with jib cranes.
Potential emissions, however, from the load bearing device used in each case
See the respective operating instructions in this regard
1.11 Personal protective equipment
When operating the jib crane, always wear suitable protective equipment:
Safety shoes (in accordance with EN 20345 safety class S1 or better)
Sturdy work gloves (in accordance with EN 388 safety category 2133 or better)
Industrial safety helmet (in accordance with EN 397)
Other protective equipment as required by the situation or prescribed by national regulations.
Additional operating range with
telescopic jib
Fixed operating range
Operating range
Additional operating range with
telescopic jib

PRODUCT DESCRIPTION
30.30.01.00225/01 EN | 15
2 Product Description
2.1 Description
2.1.1Column-mounted jib crane with
aluminum jib
2.1.2 Wall-mounted jib crane with
aluminum jib
2.1.3Column-mounted jib crane with flat
jib
2.1.4Wall-mounted jib crane with flat jib
1
1
2
2
3
3
3
3
4
4
34
34
5
5
5
5
6
6
7
7
7
7
8
8

PRODUCT DESCRIPTION
16 | EN 30.30.01.00225/01
2.1.5Column-mounted jib crane with
articulated-arm jib
2.1.6Wall-mounted jib crane with
articulated-arm jib
2.1.7Column-mounted jib crane with
telescopic jib
2.1.8Wall-mounted jib crane with
telescopic jib
Item
Description
Section
1
Crane column
2.7.2
2
Wall bracket
2.7.3
3
Pivot bearing
2.7.1
4
Aluminum jib
2.2
34
Flat jib
2.3
40
Articulated-arm jib
2.4
42
Telescopic jib
2.5
5
Transport trolley
2.7.5
6
Bracing
2.7.6
7
Energy supply, vacuum hose
--
8
Power supply switch / motor-protection switch
--
9
Mounting plate
--
1
1
2
2
3
3
3
3
3
40
40
4
4
5
5
6
6
7
7
7
7
8
8
9
9
42
42

PRODUCT DESCRIPTION
30.30.01.00225/01 EN | 17
2.2 Aluminum jib
Item
Name
Section.
3
Pivot bearing
2.7.12.7.1
5
Transport trolley
2.7.5
6
Bracing
--
10
SRA
Fehler!
Verweisquelle
konnte nicht
gefunden
werden.
11
End plate
2.7.9
12
Cable trolley/flat cable
2.7.10
13
Terminal clamp
2.7.11
14
End stop
2.7.8
15
Variable end stop
2.7.8
17
Bolt for bracing
--
18
Lock washer
--
2.3 Flat jib
Item
Name
Section.
34
Pre-assembled flat jib
2.7.1
35
Transport trolley
2.7.5
3
10
6
5
11
12
13
14
15
17
18
34
35
36
14

PRODUCT DESCRIPTION
18 | EN 30.30.01.00225/01
36
Cable trolley (not shown)
2.7.10
14
End stop
2.7.10
38
End caps (not shown)
--

PRODUCT DESCRIPTION
30.30.01.00225/01 EN | 19
2.4 Articulated-arm jib
Item
Name
Section.
40
Pre-assembled articulated-arm jib
--
41
Pipe elbow
--
42
Connection piece
--
2.5 Telescopic jib
Item
Name
Section.
4
Aluminum jib
2.2
5
Transport trolley
2.7.5
10
SRA
Fehler!
Verweisquelle
konnte nicht
gefunden
werden.
11
End plate
2.7.9
13
Terminal clamp
2.7.11
14
End stop
2.7.8
15
Variable end stop
2.7.8
16
Cable trolley for vacuum hose
2.7.10
18
Lock washer
--
5
4
5
5
15
14
16
13
14
13
15
10
42
11
44
44
43
40
42
41
18
37

PRODUCT DESCRIPTION
20 | EN 30.30.01.00225/01
37
Bolt with groove
--
43
Telescopic crane girder
--
44
Telescopic crane girder suspension
2.7.6