Procomp K2079BMX User manual

PRO COMP SUSPENSION
This document contains very important information that includes warranty information and instructions for
resolving problems you may encounter. Please keep it in the vehicle as a permanent record.
K2079B/K2079BMX/K2079BP
56713B/56713BMX/56713BP
2009 Dodge 1500 Mega Cab/ 2500 4X4 6” Coil
Spring Lift kit

2
56713B/K2079B
Revised
2.19.15
Part # Description Qty. Illus. Page
Box 1 of 3-PN # 56713B/56713BMX-1
DC601-1 PITMAN ARM 1 - -
15-10995 BUMPSTOP 2 3 7
90-6029 HARDWARE PACK:
Brake Line 1--
15-10966 3/8” PLASTIC HOSE CLAMPS 4 - -
13-20447 #10 X 1/2" HWH ZINC 4 - -
90-2359 LOWER CONTROL ARM 2 4,5 8,9
90-2361 UPPER CONTROL ARM:
15 degree bend 2 4,5 8,9
90-6273 HARDWARE PACK:
Lower Control Arm 1 - -
15-10979 BUSHINGS LOWER ARM 8 4 8
90-2101 SLEEVE: 7/8" X .635" X 2.618" 4 4 8
90-6274 HARDWARE PACK:
Upper Control Arm 1--
15-11187 BUSHINGS LOWER ARM 8 4 8
90-2114 SLEEVE: .75” X .095" X 2.360" 4 4 8
90-6024 HARDWARE PACK:
Sway Bar 1--
70-0371501500 3/8” x 1 1/2” USS Gr. 5 Bolt 2 7 11
70-03725001500 3/8” x 2 1/2” USS Gr. 5 Bolt 2 7 11
72-03700100512 3/8” USS LOCKNUT 4 7 11
73-03700030 3/8” SAE FLAT WASHER 4 7 11
73-03700042 3/8” USS HARDENED FLAT WASHER 2 7 11
90-6312 HARDWARE PACK:
SWAY BAR LINK 1--
45359 HOURGLASS BUSHING 4 7 11
P-843 SPACER PACK 2 7 11
61150 3/8" SLEEVE 2 7 11
90-2039 SWAY BAR ADAPTER SLEEVE 2 7 11
90-1010 SWAY BAR END LINK 2 7 11
90-2357 DODGE SWAY BAR END LINK 27 11
13-90330 U-BOLTS:
9/16" X 3.65" X 13.5" 4 B 15
20-65302 HARDWARE PACK:
U-BOLT 1--
9/16" WASHERS 8 B 15
9/16" NUTS 8 B 15
95-300D 3" ALUMINUM BLOCK 2 B 15
51255 SHIM KIT 1 - -
90-6327 HARDWARE PACK:
SHIM KIT 1 - -
90-3081 BUMP STOP BRACKETS 4 A 14
90-6223 HARDWARE PACK: 1 - -
90-6242 HARDWARE PACK: 1 - -
600026 3/4" BUSHING 2 - -
P-1036 SLEEVE 2 - -

3
56713B/K2079B
Revised
2.19.15
Part # Description Qty. Illus. Page
90-6430 HARDWARE PACK: 1 - -
71-140802001000 14mm- 2.0 X 80mm HEX BOLT Gr. 10.9 2 - -
.140CNUCZ 14mm- 2.0 STOVER NUT 2 - -
73-01410930 14mm FLAT WASHER PLATED 4 - -
13-90328 U-BOLTS:
5/8”-18– X 4.125” X 13.875 4 B 15
20-65471 HARDWARE PACK:
U-BOLT 1 - -
5/8" WASHERS 8 B 15
5/8" NUTS 8 B 15
90-1539 FRONT BRAKE LINE EXTENSION BRACKET 2 - -
90-6299 HARDWARE PACK:
Front Brake Lines 1 - -
70-0311001800 5/16” X 1" HEX BOLT GR. 8 2 - -
72-0531100816 5/16” NYLOCK NUT 2 - -
73-03100034 5/16” HARDENED FLAT WASHER 4 - -
90-6654 HARDWARE PACK:
Upper Control Arm Bolt 1 - -
70-0565501800 9/16" X 5 1/2" Gr. 8 HEX BOLT 1 - -
72-056100816 9/16" STOVER NUT 1 - -
73-05600034 9/16" HARDENED FLAT WASHER Gr. 8 2 - -
96-5779 PITMAN ARM TORQUE TOOL 1 6 10
HERNON427 RED THREAD LOCKER 1 - -
90-6748 HARDWARE PACK:
Lower Control Arm: 2010 Model 1 - -
15-10978 BUSHING LOWER ARM 4 4 8
90-8083 SLEEVE 2 4 8
Box 2 of 3 PN # 56716B-2
91-7658 TRACK BAR DROP BRACKET 1 11 14
90-6874 HARDWARE PACK:
Track Bar Drop Bracket 1 - -
90-4460 TRACK BAR NUT 1 11 14
90-8233 CROSSMEMBER SLEEVE : 3/4” X 1 1/2” 1 11 14
90-8231 5/8” TRACK BAR DROP BOLT SPACER: Long 1 11 14
90-8232 5/8” TRACK BAR DROP BOLT SPACER: Short 1 11 14
61734 7/16” SPLIT- SLEEVE 1 11 14
90-7882 7/16” WASHER 2 11 14
HERNON427 THREAD LOCKER: RED 1 - -
90-6852 HARDWARE PACK:
Track bar Cam Bolt 1 - -
90-4412 CAM BOLT 1 11 14
90-7663 CAM BOLT WASHER 1 11 14
73-06200838 5/8” GR. 8 AN FLAT WASHER PLATED 1 11 14
72-062200816 5/8"-18 SAE GR. 8 STOVER NUT 1 11 14
90-6875 HARDWARE PACK:
Track Bar Drop Bracket 1 - -
70-0624501800 5/8” X 4 1/2 HEX BOLTGR 8 1 11 14
72-062100816 5/8” STOVER NUT GR. C 1 11 14
73-06200034 5/8” HARDENED FLAT WASHER 2 11 14
70-0502501800 1/2” X 2 1/2" HEX BOLT GR 8 1 11 14
73-05000034 1/2” HARDENED FLAT WASHER 1 11 14
70-0433001800 7/16” X 3" HEX BOLT GR 8 1 11 14
72-043100816 7/16” STOVER NUT GR. C 1 11 14
73-04300034 7/16” HARDENED FLAT WASHER 1 11 14

4
56713B/K2079B
Revised
2.19.15
Part # Description Qty. Illus. Page
929592 FRONT SHOCK ABSORBER 2 2,7 7,11
929543 REAR SHOCK ABSORBER 2 - -
OR Box 3 of 3 PN # 56713BMX-3
ZX2009 FRONT PRO RUNNER SHOCK 2 - -
ZX2001 REAR PRO RUNNER SHOCK 2 - -
OR Box 3 of 3 PN # 56708BP-3
MX6158 FRONT SHOCK MX-6 SHOCK ABSORBER 2 2,7 7,11
MX6100 REAR SHOCK MX-6 SHOCK ABSORBER 2 - -
Box 3 of 3 PN # 56713B-3
COIL SPRINGS: 56160 (Diesel) For 56713 6” Coil Spring kit
COIL SPRINGS: 56170 (Gas) For 56713 6” Coil Spring kit
Transmission Brackets:
90-5143B Transmission Drop Bracket: 2009 (Gas) 1
90-5152B Transmission Drop Bracket: 2009-2011 (6.7L Diesel) 1
OPTIONAL EQUIPMENT:
56711 Long Arm Upgrade Kit
56120 Double Shock Hoop Kit
FOLLOWING PARTS ARE USED IN CONJUNCTION WITH THIS KIT.
THEY ARE PACKAGED AND MUST BE ORDERED SEPARATELY.

5
56713B/K2079B
Revised
2.19.15
 This installation requires a professional mechanic!
 We recommend that you have access to a factory service manual for your vehicle to assist in the disassembly and
reassembly of your vehicle. It contains a wealth of detailed information.
 Prior to installation, carefully inspect the vehicle’s steering and driveline systems paying close attention to the tie
rod ends, wheel bearing preload, pitman and idler arm. Additionally, check steering-to-frame and suspension-to-
frame attaching points for stress cracks. The overall vehicle must be in excellent working condition. Repair or re-
place all worn or damaged parts!
 Read the instructions carefully and study the illustrations before attempting installation! You may save yourself a lot
of extra work.
 Check the parts and hardware against the parts list to assure that your kit is complete. Separating parts according
to the areas where they will be used and placing the hardware with the brackets before you begin will save installa-
tion time.
 Check the special equipment list and ensure the availability of these tools.
 Secure and properly block vehicle prior to beginning installation.
 ALWAYS wear safety glasses when using power tools or working under the vehicle!
 Use caution when cutting is required under the vehicle. The factory undercoating is flammable. Take appropriate
precautions. Have a fire extinguisher close at hand.
 Foot pound torque readings are listed on the Torque Specifications chart at the end of the instructions. These are to
be used unless specifically directed otherwise. Apply thread lock compound where specified.
 Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit
is a positive experience, variations in construction and assembly in the vehicle manufacturing
process will virtually ensure that some parts may seem difficult to install. Additionally, the cur-
rent trend in manufacturing of vehicles results in a frame that is highly flexible and may shift
slightly on disassembly prior to installation. The use of pry bars and tapered punches for align-
ment is considered normal and usually does not indicate a faulty product. However, if you are un-
certain about some aspect of the installation process, please feel free to call our tech support de-
partment at the number listed on the cover page. We do not recommend that you modify the Pro
Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Sus-
pension company.
 Disconnect the negative battery cable when working on the vehicle.
Introduction:
 Front end and head light realignment is necessary!
 Speedometer and ABS recalibration will be necessary if larger tires (10% more than stock diameter) are installed.
Tire and wheel choice is crucial in assuring proper fit, performance, and the safety of
your Pro Comp equipped vehicle. For this application, a wheel not to exceed 10” in width with a
minimum backspacing of 3.25” must be used. Additionally, a quality tire of radial design, not
exceeding 35” tall X 13.5” wide (for the 5” spacer kit) or 37 tall X 13.5” wide (for the 6” coil kit)
is recommended. Violation of these recommendations will not be endorsed as acceptable by Pro
Comp Suspension and will void any and all warranties either written or implied.
SPECIAL TOOLS
 PLEASE REFER TO YOUR SERVICE MANUAL FOR MORE INFORMATION.
 A SPECIAL REMOVAL TOOL IS REQUIRED FOR SAFE REMOVAL OF THE TIE RODS.
 A SPECIAL REMOVAL TOOL IS REQUIRED FOR SAFE REMOVAL OF THE COIL SPRINGS.
 THESE TOOL MAY BE PURCHASED AT YOUR LOCAL DEALER.
 YOU MAY BE ABLE TO RENT ANY OF THESE TOOLS AT YOUR LOCAL PARTS STORE.

6
56713B/K2079B
Revised
2.19.15
1. Prior to installing this kit. With the vehicle
on the ground, measure the height of your
vehicle. This measurement can be re-
corded from the center of the wheel,
straight up to the top of the inner fender
lip. Record the measurements below.
2. Ensure that your work space is of ade-
quate size and the work surface is level.
Set the emergency brake. Place your floor
jack under the front axle and raise vehicle.
Place jack stands under the frame rails
behind the front wheel wells and lower the
frame onto the stands. Remove the jack
and place blocks both in front of and be-
hind the rear wheels. Remove the
wheels.
3. Remove any skid plates or debris shields
from the bottom of the vehicle.
4. Unbolt both brake line brackets from the
frame and front axle brackets to allow for
free movement of the suspension compo-
nents.
5. Unbolt sway bar from end links.
6. Unbolt and remove the front track bar from
the vehicle. Save the OE bolts and hard-
ware for reuse
7. Raise a jack under the coil springs to sup-
port the axle.
8. Compress coil spring with coil spring com-
pressor tool.
9. Locate the top shock mount in the engine
compartment. Remove the nut, retainer
and grommet from the shock. See ILLUS-
TRATION 2.
10.Unbolt the shock absorber from the lower
mount bracket on the axle. Remove the
shock through the engine compartment.
11.Carefully lower the floor jack until coil
spring is free from the upper spring
pocket. Remove the coil spring.
12.Remove and set aside the upper rubber
isolator pad for the coil.
13.Repeat on other side of the vehicle.
14.Locate the front rubber bump stops,
mounted on the frame near the coils. Re-
move the bump stop from it’s pocket using
a pair of pliers. A back and forth action
will assist in working it out.
15.Place the new bump stops, PN 15-10995,
in existing bump stop pockets, as shown
in ILLUSTRATION 3. By using leverage
against the bottom of the bump stops,
force the bump stop into place (detergent
soap may help if the fit is tight).
16.On the bottom of the lower control arm.
Mark the location of the index mark on the
adjustment cam-bolt and bracket, remove
the cam-bolt, washer and nut.
LR: RR:
RF:LF:
Work on one side of the vehicle at a time.
Complete control arm replacement on
one side of the vehicle before removing
the control arm from the other side.
ILLUSTRATION 1
Factory set-up
SWAY BAR
Front Installation

7
56713B/K2079B
Revised
2.19.15
17.Next, remove the hardware from the frame
bracket holding the lower control arm in
place. Remove the control arm at this
time.
18.Install the bushings and sleeves from
hardware pack 90-6273 into the new lower
control arm PN 90–2359 as shown in IL-
LUSTRATION 4. Use the lubricant as
necessary. Install the supplied sleeves.
IMPORTANT!: 2010 models: Install
the bushings PN 15-10978 and sleeves
90-8083 from hardware pack 90-6748
into the new lower control arm front
arm axle end as shown in ILLUSTRA-
TION 4.
19.Install the new lower control arm with the
OE hardware. Install a new factory cam-
bolt and nut. It is not recommended to
reuse the original cam-bolt. Do not
ILLUSTRATION 3
FRAME
BUMPSTOP
15-10995
BUMPSTOP
POCKET
ILLUSTRATION 2
SHOCK NUT
DO NOT
UNBOLT UPPER
SHOCK
BRACKET
UPPER COIL POCKET
SHOCK
MX6104 or
927591
RETAINER
GROMMET
GROMMET
RETAINER

8
56713B/K2079B
Revised
2.19.15
torque fasteners at this time.
20.Remove the factory upper control arm ex-
isting hardware from the axle bracket and
frame bracket.
21.Remove the factory upper control arm.
22.Install the bushings and sleeves from
hardware pack PN 90-6274 into the new
upper control arms. Refer back to ILLUS-
TRATION 4. Install the supplied sleeve
90-2114.
23.Install the new upper control arm PN 90-
2361 into the original mounting location
with the short bend to the rear of the
truck, the bend will face up. Refer to IL-
LUSTRATION 5
NOTE: Rotating the lower adjusting
cam-bolt may help installation.
24.Use the existing hardware to fasten the
upper control arm as shown in ILLUS-
TRATION 5. Do not torque at this time.
NOTE: On V8 and diesel models the
exhaust may need to be removed on
the driver and passenger side. If so,
remove exhaust hanger bushings.
Undo clamp on the turbo or unbolt
from the header. Move exhaust out of
the way to get the control arm bolt in
and out. Remember to reinstall the ex-
haust to factory specifications.
NOTE: Some installers choose to
cut the head off the passenger side up-
per control arm bolt rather than remove
the exhaust. If you choose this method
use the replacement bolt from pack
(90-6654).
25.Repeat these procedures on the other
side of the vehicle.
26.Tighten but do not torque the control arms
at this time.
27.Remove the sector shaft Pitman arm re-
taining nut and save for reinstallation.
ILLUSTRATION 4
UPPER CONTROL ARM
90-2361
SLEEVE 2 3/8”
90-2114
BUSHING 15-11187BUSHING 15-11187
BUSHINGS (TAPERED)
15-10979
LOWER CONTROL ARM
90-2359
SLEEVE
90-2101
Front of Vehicle
SLEEVE
90-2101 2009 models or
90-8083 2010 models
BUSHINGS (TAPERED)
15-10979 2009 models or
15-10978 2010 models

9
56713B/K2079B
Revised
2.19.15
Use a Pitman arm puller to remove the OE
pitman arm. The threads of the sector
shaft and the Pitman arm retaining nut
must be cleaned of all factory dry adhe-
sive.
IMPORTANT!: THE ENTIRE INSTALLA-
TION PROCESS MUST BE DONE WITH
HAND TOOLS TO ENSURE PROPER IN-
STALLATION. DO NOT USE IMPACT
TOOLS.
28.Install new pitman arm on sector shaft.
Oil the sector shaft threads to ensure a
proper torque reading. Install Pitman arm
retaining nut and tighten until snug.
29.Insert the key and unlock the steering
wheel.
30.Install the Pitman arm torque tool (96-
5779) to the Pitman arm using one of the
previously removed OE track bar bolt and
nut plate. See Illustration 6.
31.Secure the torque tool (96-5779) to the
existing hole in the track bar frame mount-
ing pocket using one of the previously re-
moved OE track bar bolt and nut plate.
See Illustration 6.
OEM
OEM BOLT
NEW OEM
CAM BOLT
OEM BOLT
CONTROL ARM
90-2361. Bent end
to the rear of the
truck
CONTROL ARM
90-2359
ILLUSTRATION 5
PASSENGER SIDE

10
56713B/K2079B
Revised
2.19.15
NOTE: The steering wheel may
need to be turned in order for the hole
in the torque tool and the frame cross-
member to line up. Once the bolts are
tightened the torque tool will align it’s
self properly.
NOTE: The use of the torque tool is
to keep the Pitman arm from moving
right or left, but allow for movement up
the sector shaft. If you do not have
this tool, a length of chain or a flat bar
with two holes is a suitable replace-
ment.
32.Torque the Pitman arm retaining nut to
225 ft.-lbs.
33.With the torque tool (96-5779) still in place
remove the pitman arm retaining nut. The
threads of the sector shaft and the Pitman
arm retaining nut MUST be cleaned using
brake cleaner or another suitable method
to remove the previously applied oil.
34.Use the entire supplied thread locking
compound to thoroughly cover the entire
surface of the threads on the Pitman arm
retaining nut.
35.Reinstall the Pitman arm retaining nut to
the sector shaft and torque to 225 ft.-lbs.
NOTE: Whether re-using the exist-
ing pitman arm retaining nut or replac-
ing with a new nut, thread locking com-
pound must be used.
36.Unbolt and remove the Pitman arm torque
tool (96-5779) from the vehicle.
NOTE: Save this Pitman arm torque
tool to add to your toolbox for any future
Pitman arm installations.
37.With the front axle supported with a jack,
disconnect and remove track bar. Lower
the front axle.
38.Install the factory spring isolator onto the
supplied Pro Comp coil springs (56160
diesel or 56170 gas). Carefully com-
press and install the Pro Comp coil
springs (56160 diesel or 56170 gas) into
the spring buckets. Raise the front axle
into place and make sure the coil spring is
indexed properly on the lower spring
perch. See ILLUSTRATION 7.
39.Install your new Pro Comp shocks (PN
929592, MX6158 or ZX2009) through the
coil spring from the engine compartment.
Install using the previously removed upper
hardware and the lower shock bolt.
Torque the lower bolt to 60 ft-lbs. See
ILLUSTRATION 6
OE Track Bar
Bolt and Nut
Plate
96-5779 Torque
Tool
Pitman
Arm
Track Bar
Frame
Pocket

11
56713B/K2079B
Revised
2.19.15
ILLUSTRATION 7.
40.Rotate the tie rod at the pitman arm 1/2
turn and attach it to the bottom of the new
pitman arm. Torque nut to 45 ft-lbs.
41.Assemble and install to the axle the
SWAY BAR LINK 90-2357 with the bush-
ings and P-843 hardware from pack 90-
6312.
NOTE: Some models may have a
14mm lower sway bar hole. If so, use the
14mm bolts and hardware from pack 90-
6430, lower bushings and sleeves from
pack 90-6242 on the bottom to attach the
links to the axle.
42.Use the 3/8” X 1 1/2” bolt and 3/8” wash-
ers and nuts from 90-6024 to attach the
90-1010 to the sway bar end. Use the
3/8” X 2 1/2” hardware from 90-6024 to
attach the 90-2357 to the 90-1010. See
ILLUSTRATION 8.
43.Repeat on the other side of the vehicle.
44.Install the hose clamps and screws from
hardware pack PN 90-6029 to the brake
lines.
45.Bolt the front brake line extension brack-
ets PN 90-1539 to the original OE brake
line bracket holes, on the front axle brack-
ets, using the previously removed OE
bolts.
46.Secure the OE brake lines to the brake
line extension brackets PN 90-1539 using
the supplied 5/16” X 1” bolt and hard-
ware.
47.Install your wheels and tires and lower the
vehicle to the ground. Tighten the lug nuts
to 90 ft-lbs.
3/8”
Hardware
3/8” X 2
1/2” Bolt
45359
Bushing
61150 3/8”
Sleeve
3/8”
Hardware
3/8” X 1
1/2” Bolt
90-1010
End Link
Sway Bar
90-2039
Spacer
ILLUSTRATION 8
Sway Bar End Link
P-843
Spacer Pack
OR
Hardware
From Packs
90-6430 and
90-6242
SHOCK
UPPER
SHOCK
BRACKET
COIL
ISOLATOR
RETAINER
SHOCK
BUSHING
SHOCK NUT
ILLUSTRATION 7
Coil Spring/Shock
Install
SHOCK
BUSHING
56160 or
56170 COIL
SPRING
RETAINER

12
56713B/K2079B
Revised
2.19.15
43.Torque the control arms to specifications
chart in the rear of the instructions.
44.Drill out the existing track bar mounting
hole in the frame to 5/8”.
45.Secure the track bar drop bracket (91-
7658) to the frame mounting pocket by
inserting the 5/8” X 4 1/2” bolt, from the
backside, 5/8” hardware and (90-8231
long sleeve, in between the OE frame
mounting pocket and the 90-8232
short sleeve, in front of the OE frame
mounting pocket and the backside of
the track bar drop bracket 91-7658).
See ILLUSTRATION 9.
NOTE: Be sure to use thread locker
on this bolt. DO NOT the bolt torque
at this time.
46.Insert the 7/16” X .788” split sleeve
(61734) into the crossmember hole clos-
est to the driver side track bar mount.
OE Frame
Mounting
Pocket
5/8” X 4
1/2” Bolt
OE Track Bar
91-7658
Track Bar
Drop Bracket
90-4460
Track Bar
Nut
OE Crossmember
Cam
Hardware
1/2” X 2
1/2” Bolt 7/16” X 3” Bolt
90-8232
Shorter
Sleeve
90-8231
Longer
Sleeve
61734 7/16”
Split Sleeve
90-8233
X-member
Sleeve
90-7882
7/16”
Washer
90-7882 7/16” Washer
ILLUSTRATION 9
5/8”
Hardware
7/16” Nut
OE Track Bar
90-4412
Cam Bolt
90-8232
Shorter
Sleeve
90-8231
Longer
Sleeve
5/8” X
4 1/2”
Bolt
91-7658
Track Bar
Drop
Bracket
Track Bar Drop Bracket
Side View
Front of Vehicle

13
56713B/K2079B
Revised
2.19.15
GRIND OUT SIDE
OF JOINT
GRIND INSIDE
OF JOINT
GRIND INSIDE OF JOINT
ILLUSTRATION 10
driveshaft note
Insert the 3/4” X 1 1/2” crossmember
sleeve (90-8233) in the center hole in the
crossmember. See ILLUSTRATION 9.
47.Rotate the track bar drop (91-7658) up
into place and secure using 1/2” X 2 1/2”
bolt and track bar nut (90-4460) in the
center hole and the 7/16” X 3” bolt, 90-
7882 washer and hardware in the re-
maining hole. See ILLUSTRATION 9.
Torque the track bar drop mounting hard-
ware according to the chart on page 15.
Torque the 5/8” X 4 1/2” bolt to 175 ft./
lbs.
NOTE: Be sure to use thread locker
on these bolts.
48.Reinstall the OE track bar using the pre-
viously removed OE hardware at the axle
end and the new adjustable cam bolt (90-
4412) and cam hardware from hardware
pack (90-6852) in the new frame mount
end (91-7658). Be sure to install the cam
with the head of the bolt facing the front
of the vehicle. Do not torque the cam
bolt at this time. See ILLUSTRATION 9.
49.With the vehicle on the ground, measure
from the outside edge of the tires to the
edge of the wheel well on the fenders.
Use the cam to center the axle under the
vehicle by rotating the cam until the
measurement is equal on both sides.
Torque the cam bolt to 150 ft./lbs.
50.See the driveshaft note on page 15. See
ILLUSTRATION 10.
51.With the vehicle on the ground, re-attach
sway bar end links. Torque down end
links and sway-bar bolts.
52.On both sides of the vehicle, check the
routing of the brake lines and the ABS
wire harnesses. There must be no pinch-
ing, rubbing, or stretching of any compo-
nent. Use zip ties to secure these items
out of the way of the steering compo-
nents. At full droop, cycle the steering
from lock to lock while observing the re-
action of these components. Reposition
them if needed.
53.Recheck for proper installation and
torque, of all of the newly installed hard-
ware and after any off road use.
54.Have your vehicle aligned.
55.Have your headlights adjusted.
56.After 100 miles recheck for proper torque
on all newly installed hardware.
DRIVE SHAFT NOTE: WHILE THE TRUCK IS IN THE AIR SPIN THE FRONT DRIVE SHAFT. IF THE
FRONT DRIVE SHAFT BINDS AT FULL DROOP THE JOINT CAN BE TRIMMED. YOU CAN GRIND
THE OUT SIDES OF THE CLOSE JOINTS ON BOTH SIDES. YOU WILL ALSO NEED TO GRIND THE
INSIDE OF THE FAR JOINTS ON BOTH SIDES. USE THE ILLUSTRATION TO GUIDE YOU. YOU
SHOULD HAVE THE DRIVESHAFT BALANCED BY A QUALIFIED SHOP WHEN YOU ARE FINISHED.

14
56713B/K2079B
Revised
2.19.15
1. Block the front tires and raise the rear of
the vehicle. Support the frame with jack
stands forward of the rear springs.
2. Remove the wheels and tires.
3. Remove the shocks on both sides of the
vehicle. It may be necessary that you
slightly raise the axle to unload the
shocks for removal.
4. Remove the factory bump stop from the
frame.
5. Fit 2 of the new BUMP STOP BRACK-
ETS 90-3081 together as shown in Illus-
tration A. Then bolt to the frame using
the factory bolts.
6. Using the hardware
from pack 90-6223
bolt the bump stop to
the brackets. As
shown in Illustration
A.
7. Repeat the installation
on the other side of
the vehicle.
8. Loosen the U-bolts
on the passenger
side. Remove the U-
bolts on the drive
side.
9. Install the lift block
(95-300D) on the axle
pad and use your floor
jack to raise the axle to
the spring. Apply a
slight amount of pres-
sure with your floor
jack against the spring
pack and engage the
centering pins into the
locating holes at the
top of the lift block.
NOTE: The fac-
tory spring pack will have two metal
pins on the bottom, it may have a third
plastic pin in the center. To install the
lift block this plastic pin can be re-
moved with a pair of pliers.
10. Secure the assembly with the U- bolts
13-90330 and new high-nuts and washers
from hardware pack 20-65302. Do not
tighten the U-bolts at this time. See Il-
lustration B.
NOTE: make sure the block sits flush
on the axle perch.
NOTE: If the vehicle is equipped with
a Dana 80 rear end, use U-bolts 13-90328
and hi-nuts 20-65471. The holes in the
Rear Installation
ILLUSTRATION A
3/8” HARDWARE
FROM PACK 90-6223
BUMP STOP BRACKETS
90-3081
OE BOLT

15
56713B/K2079B
Revised
2.19.15
spring plate will need to be drilled out to
accommodate the new larger U-bolts.
11. Repeat the installation on the other side
of the vehicle.
12.When the installation of the remaining
side is complete, torque the U-bolts to 85 ft.
lbs.
13.Install your new Pro Comp shocks
(929543, MX6100 or ZX2001) and torque
this hardware to 60 ft./lbs.
14.Reinstall the wheels and tires and lower
the vehicle to the ground.
15.Recheck the wheel lug torque on all four
wheels at this time.
16.Recheck all hardware for proper installa-
tion and torque at this time.
17.After test driving: If there is a rear drive
line vibration you can install shim kit 51255
with hardware pack 90-6327. Try various
combinations until the vibration is eliminated.
ILLUSTRATION B
95-300D
13-90330 or
13-90328
20-65471 or
20-65302

16
56713B/K2079B
Revised
2.19.15
Bolt Torque and ID
Decimal System Metric System
All Torques in Ft. Lbs.
BoltSize Grade5 Grade8 BoltSize Class 9.8 Class 10.9 Class 12.9
5/16 15 20 M6 5 9 12
3/830 45 M818 23 27
7/16 45 60 M10 32 45 50
1/2 65 90 M12 55 75 90
9/16 95 130 M14 85 120 145
5/8 135 175 M16 130 165 210
3/4 185 280 M18 170 240 290
1/2-13x1.75 HHCS
Grade 5 Grade 8
M12-1.25x50 HHCS
(No. of Marks + 2)
G = Grade(Bolt Strength) P = Property Class (Bolt Strength)
D = Nominal Diameter (Inches) D = Nominal Diameter (Millimeters)
T = Thread Count (Threads per Inch) T = Thread Pitch (Thread Width, mm)
L = Length (Inches) L = Length (Millimeters)
X = Description (HexHead Cap Screw) X = Description (HexHead Cap Screw)
D D
L L
T T
D T L
X
D T L
X
GP

17
56713B/K2079B
Revised
2.19.15
9.23.12: Removed 56713 BOM box-2 and added 56716 box-2 to the BOM. Changed Illustration #9
and the track bar installation text to reflect the part changes.
11.9.12: Removed 90-3561, 96-5068 and 90-6268 from BOM box-1.
12.7.12: Removed BF & BFR shocks from the text and from BOM box-3. Modified options box infor-
mation and front sway bar end link illustration #8.
1.10.13: Added the side view illustration to illustration 9.
7.31.13: Added “K” numbers to the cover box and shock PN’s to the text.
2.2.15: Changed Pitman arm PN from DC600-1 to DC601-1.
2.19.15: Changed Pitman arm retaining nut torque value to 225 ft./lbs.
MODIFICATIONS PAGE: